Polyester acoustic board hot-pressing device

By introducing a molding box, insulation layer, water tank, heating wire, temperature sensor and automatic cooling system into the polyester sound-absorbing board hot pressing device, the problem of high-temperature material removal after hot pressing is solved, uniform temperature control and rapid cooling are achieved, and production efficiency and hot pressing quality are improved.

CN223354748UActive Publication Date: 2025-09-19JIANGSU HANGHE SOUNDPROOF MATERIAL CO LTD
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Patent Information

Application Number
CN202422603665.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-19
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

After the hot pressing is completed, the existing polyester fiber sound-absorbing board hot pressing molding device cannot remove the material in a short time due to the high temperature, which affects production efficiency.

Method used

A hot pressing device for polyester sound-absorbing panels was designed, which includes a forming box, an insulation layer, a water tank, a heating wire, a temperature sensor, a pressure sensor, a fan, and an infrared sensor. The device can achieve uniform temperature control and pressure monitoring during the hot pressing process, and quickly cool down the material through an automatic cooling system to facilitate material removal.

Benefits of technology

Ensure temperature uniformity and pressure monitoring during hot pressing to prevent deformation, and quickly cool down through the automatic cooling system, which improves production efficiency and hot pressing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polyester acoustic board hot-pressing device, and relates to the technical field of hot-pressing forming. According to the hot-pressing device for the polyester acoustic board, by arranging a connecting frame, a groove, a connecting plate, a first clamping block, a second clamping block, a sliding rod, a second spring, a moving plate, an infrared sensor, a fan, a connecting groove, an air cylinder and a heating plate, the functions of automatically cooling and taking the polyester acoustic board are achieved; when the heating plate moves to one side of the infrared sensor, the infrared sensor senses that an object is close to the heating plate, the control panel controls the air cylinder and the heating plate to stop running, the polyester acoustic board stays in front of the fan, and the polyester acoustic board stays in front of the fan. And the fan is started to cool the polyester acoustic board.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot pressing molding, in particular to a hot pressing device for a polyester sound-absorbing board. Background Art

[0002] Polyester fiber acoustic panels are a sound-absorbing decorative material made from polyester fibers through heat-pressing. During processing, the polyester fiber panels typically require heat pressing. When the polyester fiber panels are heated, the sides of the heating panel contact the inner wall of the container. Heat from the heating panel transfers to the container, resulting in uneven temperature on the heating panel and affecting the panel's heat-pressing effectiveness.

[0003] Therefore, Chinese Patent Publication No. CN 214872138 U proposes a polyester fiber sound-absorbing panel hot-pressing molding device, comprising a vertical plate, the upper end of which is fixedly connected to the rear end of an upper plate, the lower surface of which is connected to the upper end of a cylinder, the lower end of which is mounted with an electric heating plate, the lower end of which is fixedly connected to the rear end of a lower plate, and a receiving box fixed to the front end of the lower plate. The upper surface of the receiving box is provided with a groove adapted to fit the electric heating plate, within which a polyester fiber sound-absorbing panel is positioned. The upper portion of the left side of the receiving box is provided with a first elongated hole communicating with the receiving box groove. This polyester fiber sound-absorbing panel hot-pressing molding device utilizes flowing air to evenly transfer heat from the heating plate to the receiving box, reducing heat loss from the sides of the heating plate during hot-pressing, ensuring the hot-pressing effect of the polyester fiber sound-absorbing panel. Furthermore, the flowing air is dust-removed to prevent dust from affecting the hot-pressing quality of the polyester fiber sound-absorbing panel.

[0004] However, when the polyester fiber sound-absorbing board hot-pressing molding device is in use, the material after hot pressing and heating and shaping is at a high temperature and cannot be removed in a short time, which affects the production efficiency and causes defects in the use of the device. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the present invention provides a polyester sound-absorbing board hot pressing device to solve the problems raised in the above background technology:

[0006] When the polyester fiber sound-absorbing board hot-pressing molding device is in use, the material after hot-pressing and heating and shaping is at a high temperature and cannot be taken out in a short time, which affects the production efficiency.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A polyester sound-absorbing panel hot pressing device comprises a base, wherein the top of the base is fixedly connected to a mounting base, the top of the mounting base is fixedly connected to a molding box, the top of the base and the interior of the mounting base are fixedly connected to a water tank, the top of the mounting base is fixedly connected to a support frame, the top of the support frame is fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to a heating plate through one side of the support frame, the top of the heating plate is provided with a first temperature sensor, the outer side of the heating plate is slidably connected to a connecting frame, the top of the connecting frame is detachably connected to a connecting plate, a groove is provided inside the connecting frame, the top of the mounting base is symmetrically fixedly connected to connecting columns, the outer side of the connecting column is slidably connected to a fixing plate, a first spring is fixedly connected between the bottom of the fixing plate and the mounting base, two groups of fixing plates are provided, a molding box is fixedly connected between the two groups of fixing plates, a second temperature sensor is installed on one side of the molding box, a pressure sensor is installed between the bottom of the fixing plate and the mounting base, an insulation layer is provided inside the molding box, a fan is installed inside the support frame, and an infrared sensor is provided on the side of the support frame close to the heating plate.

[0009] Preferably, a connecting groove is provided on the top of the connecting frame, a sliding rod is fixedly connected to the connecting groove, a second clamping block is slidably connected to the outer side of the sliding rod, a second spring is fixedly connected between one side of the second clamping block and the connecting groove, and one end of the second clamping block passes through one side of the connecting frame and is fixedly connected to a movable plate.

[0010] Preferably, a first clamping block is fixedly connected to the bottom of the connecting plate.

[0011] Preferably, a water pump is fixedly connected to the top of the mounting seat, and one end of the water pump passes through one side of the forming box and extends into the insulation layer.

[0012] Preferably, a first connecting pipe is fixedly connected to the interior of the water tank, and the top of the first connecting pipe passes through the top of the forming box and extends to the interior of the insulation layer.

[0013] Preferably, a second connecting pipe is fixedly connected to the interior of the water tank at one end away from the first connecting pipe, and the top of the second connecting pipe passes through the top of the mounting seat and is fixedly connected to the water pump.

[0014] Preferably, a heating wire is provided inside the inner wall of the water tank.

[0015] Preferably, a water inlet is provided on one side of the water tank.

[0016] Preferably, a control panel is installed on one side of the mounting base, and the cylinder, heating plate, water pump, pressure sensor and heating wire are all electrically connected to the control panel.

[0017] The utility model provides a polyester sound-absorbing panel hot pressing device. Compared with the existing technology, it has the following advantages:

[0018] 1. This polyester sound-absorbing board hot-pressing device, by providing a forming box, an insulation layer, a water tank, a heating wire, a first temperature sensor, a second temperature sensor, a heating plate, a first connecting pipe, a second connecting pipe, and a water pump, achieves the function of uniform heating of the polyester sound-absorbing board during the hot-pressing process. The temperature in the forming box is maintained within a certain range, and the temperature of the remaining surfaces of the polyester sound-absorbing board is kept consistent with the temperature of the surface heated by the heating plate, thereby ensuring the hot-pressing quality of the polyester sound-absorbing board.

[0019] 2. This polyester sound-absorbing panel hot-pressing device, by providing a forming box, a fixed plate, a connecting column, a first spring, a pressure sensor, and a control panel, realizes the function of monitoring the pressure applied to the polyester sound-absorbing panel. During the hot-pressing process of the polyester sound-absorbing panel, the forming box generates a moving belt, which presses the fixed plate against the pressure sensor. The pressure sensor monitors the pressure applied to the polyester sound-absorbing panel, preventing the polyester sound-absorbing panel from being deformed due to excessive pressure.

[0020] 3. The polyester sound-absorbing panel hot-pressing device realizes the functions of automatically cooling and removing the polyester sound-absorbing panel by providing a connecting frame, a groove, a connecting plate, a first clamping block, a second clamping block, a sliding rod, a second spring, a movable plate, an infrared sensor, a fan, a connecting groove, a cylinder, and a heating plate. After the hot-pressing is completed, the heating plate moves the polyester sound-absorbing panel with the connecting frame, so that the polyester sound-absorbing panel leaves the molding box. When the heating plate moves to the side of the infrared sensor, the infrared sensor senses an object approaching, and the control panel controls the cylinder and the heating plate to stop running. The polyester sound-absorbing panel stops in front of the fan, and the fan is turned on to cool the polyester sound-absorbing panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the internal structure of the connecting frame of the present invention.

[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 .

[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 .

[0024] Figure 4 It is a rear view of the present invention.

[0025] Figure 5 This is a schematic diagram of the internal structure of the water tank of the present utility model.

[0026] Figure 6 This is a schematic diagram of the internal structure of the molding box of the present invention.

[0027] Figure 7 It is a schematic diagram of the enlarged structure of part A in the present invention.

[0028] Figure 8 It is a schematic diagram of the enlarged structure of part B in the present invention.

[0029] In the figure: 1. Base; 2. Mounting seat; 3. Water tank; 4. Molding box; 5. Heating plate; 6. Cylinder; 7. Support frame; 8. Water pump; 9. Fixing plate; 10. Connecting column; 11. First spring; 12. Pressure sensor; 13. First connecting pipe; 14. Second connecting pipe; 15. Heating wire; 16. Insulation layer; 17. Control panel; 18. Water inlet; 19. Connecting frame; 20. Groove; 21. Connecting plate; 22. First temperature sensor; 23. First clamping block; 24. Second clamping block; 25. Sliding rod; 26. Second spring; 27. Moving plate; 28. Infrared sensor; 29. ​​Fan; 30. Second temperature sensor; 31. Connecting slot. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] See also Figure 1-8The utility model provides a technical solution: a polyester sound-absorbing board hot pressing device, comprising a base 1, a mounting base 2 is fixedly connected to the top of the base 1, a molding box 4 is fixedly connected to the top of the mounting base 2, the polyester sound-absorbing board is placed in the molding box 4, a water tank 3 is fixedly connected to the top of the base 1 and located inside the mounting base 2 to heat and store water, a support frame 7 is fixedly connected to the top of the mounting base 2, a cylinder 6 is fixedly connected to the top of the support frame 7, the output end of the cylinder 6 is fixedly connected to a heating plate 5 through one side of the support frame 7, and after the cylinder 6 is turned on, it moves with the heating plate 5 to perform hot pressing on the polyester sound-absorbing board, and a first temperature sensor 22 is provided on the top of the heating plate 5 to monitor the temperature of the heating plate 5 to ensure that the heating plate 5 is kept hot. The temperature is consistent with the temperature in the molding box 4. The outer side of the heating plate 5 is slidably connected to the connecting frame 19. The top of the connecting frame 19 is detachably connected to the connecting plate 21. One side of the connecting plate 21 is rotatably connected to the connecting frame 19. The connecting plate 21 is rotated to the top of the connecting frame 19 to limit the connecting frame 19 to the outer side of the heating plate 5. A groove 20 is provided inside the connecting frame 19. The depth of the groove 20 is smaller than the thickness of the polyester sound-absorbing board, which plays a role in limiting the position of the polyester sound-absorbing board and ensuring that the polyester sound-absorbing board is located at the bottom of the heating plate 5 as a whole. The top of the mounting seat 2 is symmetrically fixed with a connecting column 10, and the outer side of the connecting column 10 is slidably connected to a fixing plate 9. The fixing plate 9 moves along the outer side of the connecting column 10, and the bottom of the fixing plate 9 is aligned with the mounting seat. 2 is fixedly connected with a first spring 11, and the fixed plate 9 moves to squeeze the first spring 11. The first spring 11 is squeezed to generate elastic force. When the first spring 11 loses its pressing force, the first spring 11 brings the fixed plate 9 back to its original position under the action of the elastic force. There are two groups of fixed plates 9. A molding box 4 is fixedly connected between the two groups of fixed plates 9. A second temperature sensor 30 is installed on one side of the molding box 4 to monitor the temperature in the molding box 4 to ensure that the polyester sound-absorbing board is heated evenly during the hot pressing process. The molding box 4 moves with the fixed plate 9. A pressure sensor 12 is installed between the bottom of the fixed plate 9 and the mounting seat 2. The pressure sensor 12 monitors the pressure on the polyester sound-absorbing board in the molding box 4 to prevent excessive pressure from causing The polyester sound-absorbing board is deformed. An insulation layer 16 is provided inside the molding box 4 to ensure that the polyester sound-absorbing board in the molding box 4 is heated evenly during the hot pressing process. A fan 29 is installed inside the support frame 7 to cool the polyester sound-absorbing board after hot pressing to facilitate the staff to take it. An infrared sensor 28 is provided on the side of the support frame 7 close to the heating plate 5. When the hot pressing is completed, the heating plate 5 moves with the polyester sound-absorbing board through the connecting frame 19 to make the polyester sound-absorbing board leave the molding box 4. When the heating plate 5 moves to the side of the infrared sensor 28, the infrared sensor 28 senses that an object is approaching, and the control panel 17 controls the cylinder 6 to stop running. The polyester sound-absorbing board stays in front of the fan 29, and the fan 29 is turned on to cool the polyester sound-absorbing board.

[0032] Furthermore, a connecting groove 31 is provided on the top of the connecting frame 19, and a sliding rod 25 is fixedly connected to the connecting groove 31. The outer side of the sliding rod 25 is slidably connected to the second clamping block 24. The second clamping block 24 is squeezed and moves along the outer side of the sliding rod 25. A second spring 26 is fixedly connected between one side of the second clamping block 24 and the connecting groove 31. The second clamping block 24 moves to squeeze the second spring 26, and the second spring 26 is squeezed to generate elastic force. When the second spring 26 loses the pressing force, under the action of the elastic force, the second spring 26 brings the second clamping block 24 back to its original position. One end of the second clamping block 24 passes through one side of the connecting frame 19 and is fixedly connected to the movable plate 27. The movable plate 27 moves and brings the second clamping block 24 to move.

[0033] Furthermore, a first card block 23 is fixedly connected to the bottom of the connecting plate 21. The connecting plate 21 moves with the first card block 23 into the connecting groove 31. The second card block 24 fixes the position of the first card block 23 and fixes the connecting plate 21 to the top of the connecting frame 19.

[0034] Furthermore, a water pump 8 is fixedly connected to the top of the mounting seat 2 , and one end of the water pump 8 extends through one side of the molding box 4 into the insulation layer 16 . When the water pump 8 is turned on, the water in the water tank 3 is pumped into the insulation layer 16 in the molding box 4 .

[0035] Furthermore, a first connecting pipe 13 is fixedly connected to the interior of the water tank 3. The top of the first connecting pipe 13 passes through the top of the molding box 4 and extends to the interior of the insulation layer 16, so that the water in the insulation layer 16 can enter the water tank 3 through the first connecting pipe 13, so that the water in the insulation layer 16 circulates and keeps the temperature in the molding box 4 within a certain range.

[0036] Furthermore, a second connecting pipe 14 is fixedly connected to the interior of the water tank 3 at one end away from the first connecting pipe 13. The top of the second connecting pipe 14 passes through the top of the mounting base 2 and is fixedly connected to the water pump 8. The water in the water tank 3 enters the water pump 8 through the second connecting pipe 14.

[0037] Furthermore, a heating wire 15 is provided inside the inner wall of the water tank 3 to heat the water in the water tank 3 .

[0038] Furthermore, a water inlet 18 is provided on one side of the water tank 3 to better pour water into the water tank 3 .

[0039] Furthermore, a control panel 17 is installed on one side of the mounting base 2, and the cylinder 6, heating plate 5, water pump 8, pressure sensor 12 and heating wire 15 are all electrically connected to the control panel 17 to better control the entire device.

[0040] When in use, place the polyester sound-absorbing board into the groove 20 inside the connecting frame 19, then connect water to the water tank 3 from the water inlet 18, turn on the heating wire 15, the heating wire 15 heats the water in the water tank 3, turn on the water pump 8, the water pump 8 pumps hot water to the insulation layer 16 in the molding box 4 through the second connecting pipe 14, and heats the molding box 4. At the same time, the first temperature sensor 22 and the second temperature sensor 30 monitor the temperature of the heating plate 5 and the molding box 4 respectively to ensure that the temperature of the heating plate 5 and the molding box 4 are consistent. The water in the insulation layer 16 passes through The first connecting pipe 13 returns to the water tank 3, so that the water temperature in the insulation layer 16 is maintained at a certain value, and the water is recycled to save water resources. The heating plate 5 is powered on for heating, and the cylinder 6 is turned on. The cylinder 6 moves with the heating plate 5, and the heating plate 5 enters the molding box 4 with the polyester sound-absorbing board through the connecting frame 19. When the bottom of the connecting frame 19 contacts the bottom of the molding box 4, the heating plate 5 moves along the inside of the connecting frame 19 to squeeze the polyester sound-absorbing board, so that the polyester sound-absorbing board is heated in addition to the side in contact with the heating plate 5 during the hot pressing process. The remaining surfaces can also be heated to ensure the hot pressing quality of the polyester sound-absorbing board. During the hot pressing process, the pressure sensor 12 monitors the pressure on the polyester sound-absorbing board in the molding box 4 to prevent deformation of the polyester sound-absorbing board caused by excessive pressure. After the hot pressing is completed, the cylinder 6 moves with the heating plate 5, and the heating plate 5 leaves the molding box 4 through the connecting frame 19. When the heating plate 5 moves to the side of the infrared sensor 28, the infrared sensor 28 senses an object approaching and controls the cylinder 6 and the heating plate 5 to stop through the control panel 17. Run, turn on the fan 29, and the fan 29 cools the polyester sound-absorbing panel in front of it. When the connecting frame 19 needs to be removed from the outside of the heating plate 5, move the movable plate 27, and the movable plate 27 moves the second clamping block 24 away from the side of the first clamping block 23, loosening the restriction on the first clamping block 23, and rotating the connecting plate 21. The connecting plate 21 moves the first clamping block 23 out of the connecting groove 31, and the connecting plate 21 moves away from the top of the heating plate 5, loosening the connection between the connecting frame 19 and the heating plate 5, and the connecting frame 19 can be removed from the bottom of the heating plate 5.

[0041] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.

[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A polyester sound-absorbing board hot pressing device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a mounting base (2), the top of the mounting base (2) is fixedly connected to a molding box (4), the top of the base (1) and located inside the mounting base (2) is fixedly connected to a water tank (3), the top of the mounting base (2) is fixedly connected to a support frame (7), the top of the support frame (7) is fixedly connected to a cylinder (6), the output end of the cylinder (6) passes through one side of the support frame (7) and is fixedly connected to a heating plate (5), the top of the heating plate (5) is provided with a first temperature sensor (22), the outer side of the heating plate (5) is slidably connected to a connecting frame (19), the top of the connecting frame (19) is detachably connected to a connecting plate (21), and a groove (20) is provided inside the connecting frame (19). The top of the mounting seat (2) is symmetrically fixedly connected with a connecting column (10), the outer side of the connecting column (10) is slidably connected with a fixing plate (9), the bottom of the fixing plate (9) is fixedly connected with a first spring (11) between the mounting seat (2), the fixing plates (9) are provided with two groups, a molding box (4) is fixedly connected between the two groups of fixing plates (9), a second temperature sensor (30) is installed on one side of the molding box (4), a pressure sensor (12) is installed between the bottom of the fixing plate (9) and the mounting seat (2), an insulation layer (16) is provided inside the molding box (4), a fan (29) is installed inside the support frame (7), and an infrared sensor (28) is provided on the side of the support frame (7) close to the heating plate (5).

2. The polyester sound-absorbing board hot pressing device according to claim 1, characterized in that: A connecting groove (31) is provided on the top of the connecting frame (19), a sliding rod (25) is fixedly connected to the connecting groove (31), a second clamping block (24) is slidably connected to the outer side of the sliding rod (25), a second spring (26) is fixedly connected between one side of the second clamping block (24) and the connecting groove (31), and one end of the second clamping block (24) passes through one side of the connecting frame (19) and is fixedly connected to a movable plate (27).

3. The polyester sound-absorbing board hot pressing device according to claim 1, characterized in that: A first clamping block (23) is fixedly connected to the bottom of the connecting plate (21).

4. The polyester sound-absorbing board hot pressing device according to claim 1, characterized in that: A water pump (8) is fixedly connected to the top of the mounting seat (2), and one end of the water pump (8) passes through one side of the forming box (4) and extends into the insulation layer (16).

5. The polyester sound-absorbing board hot pressing device according to claim 1, characterized in that: A first connecting pipe (13) is fixedly connected to the interior of the water tank (3), and the top of the first connecting pipe (13) passes through the top of the forming box (4) and extends to the interior of the insulation layer (16).

6. The polyester sound-absorbing board hot pressing device according to claim 5, characterized in that: A second connecting pipe (14) is fixedly connected to the interior of the water tank (3) at one end away from the first connecting pipe (13), and the top of the second connecting pipe (14) passes through the top of the mounting seat (2) and is fixedly connected to the water pump (8).

7. The polyester sound-absorbing board hot pressing device according to claim 1, characterized in that: A heating wire (15) is provided inside the inner wall of the water tank (3).

8. The polyester sound-absorbing board hot pressing device according to claim 1, characterized in that: A water inlet (18) is provided on one side of the water tank (3).

9. The polyester sound-absorbing board hot pressing device according to claim 1, characterized in that: A control panel (17) is installed on one side of the mounting base (2), and the cylinder (6), heating plate (5), water pump (8), pressure sensor (12) and heating wire (15) are all electrically connected to the control panel (17).

Citation Information

Patent Citations

  • Hot press molding device for polyester fiber acoustic board

    CN214872138U