Device for automatically winding, cutting and bundling power binding wire

Abstract

The utility model relates to the technical field of power transmission and distribution operation and maintenance, in particular to a device for automatically winding, cutting and bundling electric binding wires. The device for automatically winding, cutting and bundling the electric binding wires comprises a wire winding rotating mechanism and a touch screen control system, the wire winding rotating mechanism is connected with the touch screen control system through a rotating shaft, and the wire winding rotating mechanism achieves rapid adjustment of the rotating radius through an adjusting groove and a wire winding bar to adapt to binding wires of different diameters. The touch screen control system comprises a servo motor and a control system host, winding, cutting and bundling parameters are set and adjusted through the touch screen and the PLC control system, a locking mechanism is arranged on one side of the winding rotating mechanism, and the locking mechanism ensures stability and consistency of binding wires in the winding process. According to the device for automatically winding, cutting and bundling the electric binding wire, through an automatic control system, the manual operation time is shortened, the working efficiency and safety are improved, and the device is suitable for automatic treatment of the electric binding wire.

Description

Technical Field

[0001] The utility model relates to the technical field of power transmission and distribution operation and maintenance, in particular to a device for automatically winding, cutting and bundling power binding wires. Background Art

[0002] Power lashing wire has gained widespread use in power transmission and distribution operations, maintenance, and repair due to its low cost, portability, and ease of use. Common lashing wire materials include electrogalvanized iron wire and copper wire. These materials offer excellent electrical conductivity and sufficient mechanical strength to meet the requirements for lashing power equipment. Typically, these lashing wire rolls are between 100 and 200 meters long. Before installation, workers manually extract and cut fixed lengths of lashing wire, then manually wind them into small bundles for transport to the work site.

[0003] In areas where heavy weight and stress must be withstood, workers often use No. 8 steel wire as binding wire. This wire's high hardness and toughness make it ideal for applications requiring high strength. However, research has found that winding a single bundle of No. 8 steel wire takes approximately two minutes. Adding the time required to cut the wire and organize it into bundles, the average winding time is even longer.

[0004] Observing hand-wound wire ties reveals that, due to inconsistent manual workmanship, the wires will retain bending marks at certain widths during the winding process. Inexperienced operators may even create "dead folds" that compromise the strength of the wire. These defects not only reduce the mechanical strength of the wires but can also pose safety risks during actual use. Therefore, this manual method of wire wrapping is extremely inefficient, and the quality of the finished product is difficult to guarantee. It cannot meet the efficiency and reliability requirements of modern power operation and maintenance. Summary of the Invention

[0005] (1) Technical issues to be resolved

[0006] The utility model provides a device for automatically winding, cutting and bundling power binding wires, so as to overcome the problems of low efficiency of manual binding work and unstable quality of finished products in the prior art.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides a device for automatically winding, cutting and bundling power binding wires, comprising: a winding and rotating mechanism and a touch screen control system;

[0009] The wire winding and rotating mechanism is arranged on one side of the touch screen control system, and the wire winding and rotating mechanism are connected to the touch screen control system through a transmission shaft;

[0010] The winding and rotating mechanism includes: a turntable and a cover plate, the turntable and the cover plate are symmetrically arranged, and the turntable and the cover plate are respectively provided with a plurality of adjustment slots, the plurality of adjustment slots are evenly arranged on the turntable and the cover plate in a circumferential direction, and the turntable and the cover plate are provided with the same number of adjustment slots;

[0011] A plurality of adjustment slots provided on the turntable are respectively embedded with winding rods, and the winding rods are arranged between the turntable and the cover plate, and the two ends of the winding rods are respectively positioned with the turntable and the cover plate by butterfly nuts;

[0012] A coupling is provided at the center of the turntable, the transmission shaft is embedded in the coupling, and the transmission shaft is fixedly connected to the coupling;

[0013] A locking mechanism is provided on the right side of the turntable. The locking mechanism is fixedly connected to the touch screen control system. A pre-tightening guide assembly is provided on the locking mechanism.

[0014] Preferably, the winding rod is a conical structure, the radius of the side close to the turntable is larger than the radius of the side close to the cover plate, and the outer walls on both sides of the winding rod are provided with fixed ring grooves, which are clamped on the adjustment grooves, and the winding rod can slide in the adjustment grooves.

[0015] Preferably, the touch screen control system includes: a servo motor and a control system host, the servo motor is arranged at the upper end of the control system host, the servo motor is fixedly connected to the control system host through a motor connector, and the output shaft of the servo motor is fixedly connected to the transmission shaft.

[0016] Preferably, the control system host comprises: a housing, an observation window, a touch screen and a plurality of rubber pads;

[0017] The housing is a hollow rectangular structure, in which a power supply and a PLC control system are installed. An inclined operation panel is provided on one side of the upper end of the housing, and a touch screen is embedded in the operation panel.

[0018] The bottom end of the shell is provided with a plurality of rubber pads, the upper end of the shell is provided with an observation window, and the rear end of the shell is provided with a power switch.

[0019] Preferably, a transparent acrylic plate is provided on the observation window, and the interior of the control system host can be observed through the observation window.

[0020] Preferably, the outer wall of the shell is provided with a plurality of ventilation holes.

[0021] Preferably, the locking mechanism comprises: a pre-tightening guide assembly, a fixing bracket and a reinforcing rib;

[0022] The fixing bracket is an L-shaped structure, a reinforcing rib is provided at the bending part of the fixing bracket, the fixing bracket is fixedly connected to the shell, and a pre-tightening guide component is provided on the fixing bracket.

[0023] Preferably, the preload guide assembly comprises: a fixed plate, a rotating plate, a spring, a fixed groove bearing and an adjustable groove bearing;

[0024] The fixed plate is a rectangular structure, and the fixed plate is arranged on the fixed bracket. The fixed plate is provided with a fixed groove bearing and a rotating plate. The rotating plate is provided with an adjustable groove bearing. The rotating plate is rotatably connected to the fixed plate through a rotating shaft. The rotating plate is provided with a spring, and one end of the spring is connected to the rotating plate and the other end is connected to the fixed plate.

[0025] Preferably, the adjustable groove bearing and the fixed groove bearing are arranged in parallel, the groove sizes of the adjustable groove bearing and the fixed groove bearing are the same, and the rotating plate can control the distance between the adjustable groove bearing and the fixed groove bearing.

[0026] (3) Beneficial effects

[0027] The utility model provides a device for automatically winding, cutting and bundling electric wires. By connecting the wire winding rotation mechanism with the touch screen control system, the automatic winding, cutting and bundling of the electric wires can be realized through the automatic control system, which reduces the time of manual operation and improves work efficiency. The adjustment slots provided on the turntable and the cover plate make it possible to quickly adjust the rotation radius, which makes it convenient to wind wires of different diameters and increases the applicability of the device. The locking mechanism can stably and reliably fix the wire ends, and simulates the manual pre-tightening action of the wires before they enter the wire winding rotation mechanism for pre-tightening, so that the wires are always kept in the same position for winding work, which improves safety, thereby achieving the purpose of automatically, efficiently and safely processing the electric wires. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 The following is a schematic diagram showing the structure of a device for automatically winding, cutting and bundling power wires according to the present invention;

[0029] Figure 2 A schematic diagram of the top view of a device for automatically winding, cutting and bundling power wires according to the present invention is shown;

[0030] Figure 3 The utility model shows a schematic structural diagram of a pre-tightening guide assembly of a device for automatically winding, cutting and bundling power binding wires.

[0031] Among them: 1: winding rotation mechanism; 11: turntable; 12: cover plate; 13: adjustment slot; 14: winding rod; 15: butterfly nut; 16: coupling; 2: touch screen control system; 21: servo motor; 22: control system host; 23: motor connector; 24: housing; 25: observation window; 26: touch screen; 27: rubber foot pad; 28: power switch; 3: locking mechanism; 31: fixed bracket; 32: reinforcement rib; 33: fixed plate; 34: spring; 35: fixed groove bearing; 36: adjustable groove bearing; 37: rotating plate; 4: transmission shaft. DETAILED DESCRIPTION

[0032] The following is a detailed description of the present invention in conjunction with the accompanying drawings and embodiments, and a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by “up”, “down”, “left”, “right”, “inside”, “outside”, “top”, “bottom”, etc. are all based on the directions or positional relationships shown in the accompanying drawings. The purpose is only to facilitate the description of the present invention and simplify the description. It does not indicate or imply that the referred parts must have a specific direction, be constructed and operated in a specific direction. Therefore, it cannot be understood as a limitation on the present invention.

[0034] like Figure 1-3 As shown, the utility model provides a device for automatically winding, cutting and bundling power binding wires, comprising: a winding and rotating mechanism 1 and a touch screen control system 2;

[0035] like Figure 1As shown, the wire winding rotation mechanism 1 is provided on one side of the touch screen control system 2, and the wire winding rotation mechanism 1 and the touch screen control system 2 are connected through a transmission shaft 4. The wire winding rotation mechanism 1 comprises: a turntable 11 and a cover plate 12, the turntable 11 and the cover plate 12 are symmetrically arranged, and a plurality of adjustment slots 13 are respectively provided on the turntable 11 and the cover plate 12. These adjustment slots 13 are arranged in a circumferentially uniformly distributed manner, and the number of adjustment slots 13 on the turntable 11 and the cover plate 12 is equal. A winding rod 14 is respectively embedded in the plurality of adjustment slots 13 provided on the turntable 11, and the winding rod 14 is provided between the turntable 11 and the cover plate 12. The two ends of the wire rod 14 are positioned with the turntable 11 and the cover plate 12 respectively by butterfly nuts 15. The butterfly nuts 15 can be easily installed and removed by hand. The wire winding rod 14 is a conical structure, and the radius of the side close to the turntable 11 is larger than the radius of the side close to the cover plate 12. The outer walls of both sides of the wire winding rod 14 are provided with fixed ring grooves, which are clamped on the adjustment grooves 13 to ensure that the wire winding rod 14 will not fall out during the sliding process. The wire winding rod 14 can slide in the adjustment grooves 13. By adjusting the position of each wire winding rod 14, the rotation radius of the wire winding rotation mechanism 1 can be quickly adjusted, which is convenient for winding binding wires of different diameters.

[0036] A coupling 16 is provided at the center of the turntable 11, and the transmission shaft 4 is embedded in the coupling 16. The transmission shaft 4 is fixedly connected to the coupling 16, ensuring a stable connection between the turntable 11 and the touch screen control system 2, so that the entire device can maintain synchronization and coordination during operation. A locking mechanism 3 is provided on the right side of the turntable 11. The locking mechanism 3 is fixedly connected to the touch screen control system 2 and is provided with a pre-tightening guide assembly.

[0037] The touch screen control system 2 includes: a servo motor 21 and a control system host 22. The servo motor 21 is arranged at the upper end of the control system host 22 and is fixedly connected to the control system host 22 through a motor connector 23. The output shaft of the servo motor 21 is fixedly connected to the transmission shaft 4, which ensures that the servo motor 21 can drive the winding rotation mechanism 1 to rotate. The control system host 22 includes: a housing 24, an observation window 25, a touch screen 26 and a plurality of rubber pads 27. The housing 24 is a hollow rectangular structure. A power supply and a PLC control system are provided in the housing 24. The PLC control system is connected to and controls the servo motor 21. The outer wall of the housing 24 is provided with a plurality of ventilation holes. These ventilation holes dissipate heat for the power supply and PLC control system in the housing 24 to ensure the normal operation of the system. An inclined operation panel is provided on one side of the upper end of the housing 24. A touch screen 26 and a plurality of control buttons are embedded in the operation panel. The plurality of control buttons include: an emergency stop switch, a start switch, and a pause switch for controlling the operating status of the entire device. Through the touch screen 26, the user can conveniently set and adjust the parameters of winding, cutting and bundling.

[0038] The touch screen 26 is connected to the PLC control system and is provided with a main interface and a secondary interface. The main interface is mainly used to display key parameters in the winding process in real time, including: winding meters and winding turns. The secondary interface provides more setting options, including adjusting the rotation radius, winding meters, winding turns, and winding speed parameters. The settings of these parameters can directly affect the winding effect and efficiency. By adjusting the rotation radius, it can adapt to binding wires of different diameters. By setting the winding meters and winding turns, the winding length and number of layers can be controlled. By adjusting the winding speed, the winding efficiency and quality can be controlled. The secondary interface is also provided with buttons for clearing the parameters of the main interface. These buttons allow the user to clear the parameters displayed on the main interface at any time when needed so as to restart the winding work.

[0039] The bottom of the housing 24 is provided with a number of rubber pads 27. These pads not only increase the stability of the device but also reduce the impact of vibration on the system. The upper end of the housing 24 is provided with an observation window 25. The observation window 25 is provided with a transparent acrylic plate. Through the observation window 25, the interior of the control system host 22 can be observed to promptly identify and solve problems. The rear end of the housing 24 is provided with a power switch 28 for controlling the power on and off of the entire system.

[0040] The locking mechanism 3 includes: a pre-tightening guide assembly, a fixing bracket 31, and a reinforcing rib 32. The fixing bracket 31 is an L-shaped structure. The reinforcing rib 32 is provided at the bend of the fixing bracket 31 to increase the strength and stability of the fixing bracket 31. The fixing bracket 31 is fixedly connected to the housing 24 to ensure the stability of the entire locking mechanism 3.

[0041] like Figure 3As shown, the fixed bracket 31 is provided with a preload guide assembly, which includes: a fixed plate 33, a rotating plate 37, a spring 34, a fixed groove bearing 35 and an adjustable groove bearing 36. The fixed plate 33 is a rectangular structure and is arranged on the fixed bracket 31. The fixed plate 33 is provided with a fixed groove bearing 35 and a rotating plate 37. The rotating plate 37 is provided with an adjustable groove bearing 36. The rotating plate 37 is rotatably connected to the fixed plate 33 through a rotating shaft. The rotating plate 37 is provided with a spring 34. One end of the spring 34 is connected to the rotating plate 37 and the other end is connected to the fixed plate 33. Under the elastic force of the spring 34, the adjustable groove bearing 36 on the rotating plate 37 will approach the fixed groove bearing 35. By adjusting the tension of the spring 34, the distance between the adjustable groove bearing 36 and the fixed groove bearing 35 can be changed, thereby achieving adjustment of the preload force of the preload guide assembly. The adjustable groove bearing 36 is arranged parallel to the fixed groove bearing 35. The groove size of the adjustable groove bearing 36 and the fixed groove bearing 35 are the same. The rotating plate 37 can control the distance between the adjustable groove bearing 36 and the fixed groove bearing 35, thereby achieving fine adjustment of the preload force of the binding wire.

[0042] The locking mechanism 3 can achieve stable locking and pre-tightening of the binding wire. The design of the pre-tightening guide assembly enables the binding wire to be pre-tightened before entering the winding rotation mechanism, thereby ensuring the stability and consistency of the winding process.

[0043] The following is a detailed introduction to the actual working scenario of a device for automatically winding, cutting and bundling power wires.

[0044] In actual operation, a device for automatically winding, cutting, and bundling power wires includes the following steps:

[0045] Step S1, the user adjusts the position of each winding rod 14 according to the required diameter of the winding wire to quickly adjust the rotation radius of the winding rotation mechanism 1;

[0046] Step S2: Pass the binding wire through the locking mechanism 3 and set the winding length, winding number and winding speed parameters through the secondary interface on the touch screen 26;

[0047] Step S3: After setting the parameters, the user can start the entire device by pressing the start switch. The servo motor 21 will start to run and drive the winding rotation mechanism 1 to rotate through the transmission shaft 4.

[0048] Step S4: During the winding process, the locking mechanism 3 will stably lock and pre-tighten the binding wire. The design of the pre-tightening guide assembly enables the binding wire to be pre-tightened before entering the winding rotation mechanism, thereby ensuring the stability and consistency of the winding process;

[0049] Step S5: When the winding reaches the set number of meters or turns, the servo motor 21 will automatically stop running, and the user can view the key parameters of the winding process through the main interface on the touch screen 26;

[0050] Step S6: After the winding work is completed, unscrew the butterfly nuts 15 on one side of the cover plate 12 to remove the wound binding wire.

[0051] It can be understood that the above-mentioned embodiments mentioned in the present invention can be combined with each other to form combined embodiments without violating the principle logic. Due to space limitations, the present invention will not elaborate on them.

[0052] Those skilled in the art will understand that in the above-mentioned method of the specific implementation method, the writing order of each step does not mean a strict execution order and does not constitute any limitation on the implementation process. The specific execution order of each step should be determined by its function and possible internal logic.

[0053] The utility model provides a device for automatically winding, cutting and bundling electric wires. By connecting a wire winding rotation mechanism 1 with a touch screen control system 2, the automatic winding, cutting and bundling of electric wires can be realized through the automatic control system, which reduces the time of manual operation and improves work efficiency. The adjustment slots 13 provided on the turntable 11 and the cover plate 12 make it possible to quickly adjust the rotation radius, which facilitates the winding of wires of different diameters and improves the applicability of the device. The locking mechanism 3 can stably and reliably fix the wire ends, and simulate the manual pre-tightening action before the wire enters the wire winding rotation mechanism 1 for pre-tightening, so that the wire always remains in the same position for winding work, improving safety, thereby achieving the purpose of automatically, efficiently and safely processing electric wires.

[0054] While various embodiments of the present invention have been described above, the above descriptions are illustrative and non-exhaustive, and are not intended to be limiting of the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is selected to best explain the principles of the embodiments, their practical applications, or technological improvements in the marketplace, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A device for automatically winding, cutting and bundling power wires, characterized in that: include: A winding and rotating mechanism (1) and a touch screen control system (2); The wire winding rotation mechanism (1) is arranged on one side of the touch screen control system (2), and the wire winding rotation mechanism (1) and the touch screen control system (2) are connected via a transmission shaft (4); The winding rotation mechanism (1) comprises: a turntable (11) and a cover plate (12), wherein the turntable (11) and the cover plate (12) are symmetrically arranged, and a plurality of adjustment slots (13) are respectively provided on the turntable (11) and the cover plate (12), and the plurality of adjustment slots (13) are uniformly arranged on the turntable (11) and the cover plate (12) in a circumferential direction, and the number of the adjustment slots (13) provided on the turntable (11) and the cover plate (12) is the same; A plurality of adjustment slots (13) provided on the turntable (11) are respectively embedded with winding rods (14), the winding rods (14) are provided between the turntable (11) and the cover plate (12), and both ends of the winding rod (14) are positioned with the turntable (11) and the cover plate (12) through butterfly nuts (15); A coupling (16) is provided at the center of the turntable (11), the transmission shaft (4) is embedded in the coupling (16), and the transmission shaft (4) is fixedly connected to the coupling (16); A locking mechanism (3) is provided on the right side of the turntable (11), the locking mechanism (3) is fixedly connected to the touch screen control system (2), and a pre-tightening guide assembly is provided on the locking mechanism (3).

2. The device for automatically winding, cutting and bundling power wires according to claim 1, characterized in that: The winding rod (14) is a conical structure, and the radius of the side close to the turntable (11) is larger than the radius of the side close to the cover plate (12). The outer walls of both sides of the winding rod (14) are provided with fixed ring grooves, and the fixed ring grooves are clamped on the adjustment grooves (13). The winding rod (14) can slide in the adjustment grooves (13).

3. The device for automatically winding, cutting and bundling power wires according to claim 1, characterized in that: The touch screen control system (2) comprises: a servo motor (21) and a control system host (22); the servo motor (21) is arranged at the upper end of the control system host (22); the servo motor (21) is fixedly connected to the control system host (22) via a motor connector (23); and the output shaft of the servo motor (21) is fixedly connected to the transmission shaft (4).

4. The device for automatically winding, cutting and bundling power wires according to claim 3, characterized in that: The control system host (22) includes: a housing (24), an observation window (25), a touch screen (26) and a plurality of rubber pads (27); The housing (24) is a hollow rectangular structure, a power supply and a PLC control system are provided in the housing (24), an inclined operation panel is provided on one side of the upper end of the housing (24), and a touch screen (26) is embedded in the operation panel; The bottom end of the housing (24) is provided with a plurality of rubber pads (27), the upper end of the housing (24) is provided with an observation window (25), and the rear end of the housing (24) is provided with a power switch (28).

5. The device for automatically winding, cutting and bundling power wires according to claim 4, characterized in that: A transparent acrylic plate is provided on the observation window (25), and the interior of the control system host (22) can be observed through the observation window (25).

6. The device for automatically winding, cutting and bundling power wires according to claim 4, characterized in that: The outer wall of the housing (24) is provided with a plurality of ventilation holes.

7. The device for automatically winding, cutting and bundling power wires according to claim 4, characterized in that: The locking mechanism (3) comprises: a pre-tightening guide assembly, a fixing bracket (31) and a reinforcing rib (32); The fixing bracket (31) is an L-shaped structure, and a reinforcing rib (32) is provided at a bending portion of the fixing bracket (31). The fixing bracket (31) is fixedly connected to the housing (24), and a pre-tightening guide assembly is provided on the fixing bracket (31).

8. The device for automatically winding, cutting and bundling power wires according to claim 7, characterized in that: The preload guide assembly comprises: a fixed plate (33), a rotating plate (37), a spring (34), a fixed groove bearing (35) and an adjustable groove bearing (36); The fixed plate (33) is a rectangular structure. The fixed plate (33) is arranged on the fixed bracket (31). The fixed plate (33) is provided with a fixed groove bearing (35) and a rotating plate (37). The rotating plate (37) is provided with an adjustable groove bearing (36). The rotating plate (37) is rotatably connected to the fixed plate (33) through a rotating shaft. The rotating plate (37) is provided with a spring (34). One end of the spring (34) is connected to the rotating plate (37) and the other end is connected to the fixed plate (33).

9. The device for automatically winding, cutting and bundling power wires according to claim 8, characterized in that: The adjustable groove bearing (36) and the fixed groove bearing (35) are arranged in parallel, the groove sizes of the adjustable groove bearing (36) and the fixed groove bearing (35) are the same, and the rotating plate (37) can control the distance between the adjustable groove bearing (36) and the fixed groove bearing (35).

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