Holding and clamping self-adjusting type single-side coal falling return stroke belt cleaning device

By installing a self-adjusting single-sided coal-dropping return belt cleaner on the belt frame, the problem of floating coal on the non-pedestrian side not being able to be cleaned in time is solved, automatic cleaning of the belt is achieved, the workload of the belt operator is reduced, the service life of the belt is extended, and the maintenance cost is reduced.

CN223356684UActive Publication Date: 2025-09-19DATONG COAL MINE GRP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422906402.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-19
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In the prior art, floating coal on the non-pedestrian side cannot be cleaned in time, which causes the floating coal to rub against the belt and rollers, resulting in belt damage and other problems.

Method used

A self-adjusting single-sided coal-dropping return belt cleaner with a clamp is used. A pair of clamps and a main frame are installed on the belt frame. The main frame includes a belt cleaner fixing rod and a scraper frame. The scraper is made of polyurethane belt. The scraper automatically adjusts the cleaning force as the belt rises and falls, thereby realizing automatic cleaning of the belt.

Benefits of technology

It effectively reduces the cleaning time of belt operators, avoids friction between floating coal and belts and rollers, extends the service life of the belt, and reduces maintenance frequency and labor costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223356684U_ABST
    Figure CN223356684U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of belt conveying devices, and discloses an embracing clamp self-adjusting type single-side coal falling return belt cleaner which comprises a pair of embracing clamps clamped at the opposite positions of a belt frame, a main frame moving in the vertical direction is installed between the two embracing clamps, and the main frame comprises a vertically-fixed belt cleaner fixing rod and a scraper frame. One end of the belt cleaning device fixing rod is installed on the holding clamp on the non-pedestrian side, the other end of the belt cleaning device fixing rod is fixed to the middle of the scraping piece frame, one end of the scraping piece frame is installed on the holding clamp on the pedestrian side, and the scraping piece is installed on the scraping piece frame in a pressing mode. According to the device, the time for belt operators to clean coal between the belt and the narrow roadway side is greatly shortened, friction between float coal and the belt and the carrier roller is avoided, belt damage is reduced, the service life of the belt is prolonged, the gravity of the main frame and the scraping piece enables the scraping piece to always generate friction force with the belt through the long round hole to clean the belt, and maintenance is not needed at ordinary times; and the frequency of adjusting the scraper of the belt cleaner by belt maintenance personnel can be reduced, and the manual maintenance cost can be saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyor devices, in particular to a clamping self-adjusting single-side coal dropping return belt cleaner. Background Art

[0002] During peak production periods, coal often spills from the edge of the belts onto the bottom belt at the transfer point where the two belts overlap vertically. This can easily cause coal blocks on the bottom belt to be pulled into the tail drum, leading to major accidents such as damage to the rubber lagging of the tail drum and damage to the foundation of the tail drum.

[0003] In the existing technology, a V-shaped return belt cleaner is installed at the tail of the belt. The coal on the return belt is swept to both sides by the cleaner. However, in actual production, the floating coal on the pedestrian side is easily cleaned. However, on the non-pedestrian side, because the belt frame edge is only 0.5 meters away from the road side, the floating coal on the narrow belt side cannot be cleaned in time when the machine is running. The staff must clean it uniformly after the machine is shut down. If the machine is running for a long time, the accumulation of floating coal will easily cause it to rub against the belt and rollers, causing belt damage. Summary of the Invention

[0004] In order to solve the problems that the current V-shaped return belt cleaner sweeps the coal to both sides, and the floating coal on the non-pedestrian side cannot be cleaned in time, resulting in friction between the floating coal and the belt and rollers, causing belt damage, the utility model provides a clamping self-adjusting single-sided coal-dropping return belt cleaner.

[0005] The utility model is implemented by the following technical solutions:

[0006] The self-adjusting single-sided coal-dropping return belt cleaner with a clamp includes a pair of clamps mounted on the relative positions of the belt frame, and a main frame movable in the vertical direction is installed between the two clamps. The main frame includes a vertically fixed belt cleaner fixing rod and a scraper frame. One end of the belt cleaner fixing rod is installed on the clamp on the non-pedestrian side, and the other end of the belt cleaner fixing rod is fixed to the middle of the scraper frame. One end of the scraper frame is installed on the clamp on the pedestrian side, and a scraper is pressed on the scraper frame.

[0007] During implementation, it includes a pair of clamps mounted on the relative positions of the belt frame. The belt frame is made of channel steel or angle steel. The clamp includes two clips clamped on both sides of the belt frame. The clips are made of 10 mm steel plates. The length of the clips is greater than the height of the belt frame. Fixing holes for installing fixing bolts are opened on the four corners of the clips. The fixing bolts are M16×120 bolts. The aperture of the fixing holes is 18 mm. The fixing bolts are installed on the upper and lower sides of the belt frame. An oblong hole is opened on the clip facing the belt side. The length of the oblong hole is 10 cm. Mounting bolts are installed in the oblong hole. The mounting bolts are M16×100 bolts. The mounting bolts are fixed by double nuts to prevent the mounting bolts from slipping when the main frame moves up and down; pads are fixed on the four corners of the clip with oblong holes facing the belt frame, which are used to lean against the belt frame to leave space for the mounting bolts to move between the belt frame and the clips. The thickness of the pads is greater than the thickness of the heads of the mounting bolts to prevent the belt frame and the film from clamping the bolt heads of the mounting bolts.

[0008] A main frame that moves in the vertical direction is installed between the two armrests. The main frame includes a vertically fixed belt cleaner fixing rod and a scraper frame. One end of the belt cleaner fixing rod is installed on the armrest on the non-pedestrian side. One end of the belt cleaner fixing rod is provided with a fixing rod bending portion, and a round hole is opened on the fixing rod bending portion. The mounting bolts pass through the oblong hole and the round hole in sequence to movably install the belt cleaner fixing rod on the armrest; the angle between the fixing rod bending portion and the rod body is 135°.

[0009] The other end of the belt cleaner fixing rod is fixed to the middle part of the scraper frame, and a reinforcing rib is welded at the connection between the scraper frame and the belt cleaner fixing rod; one end of the scraper frame is installed on the pedestrian side arm, and a scraper frame bending part is provided at one end of the scraper frame, and a round hole is opened on the scraper frame bending part. The mounting bolts pass through the oblong hole and the round hole in turn to movably install the scraper frame on the arm; the angle between the scraper frame bending part and the scraper frame body is 135°.

[0010] A scraper is pressed onto the scraper frame. The scraper is made of a polyurethane belt. A pressure strip arranged parallel to the scraper frame is installed on the scraper frame through bolts. A pressure strip is clamped between the pressure strip and the scraper frame.

[0011] When in use, install the clamps at the same position on both sides of the belt rack. Specifically, place the clips on the inner and outer sides of one belt rack respectively, and use fixing bolts to install the two clips on the belt rack. After the installation is completed, fix the clips on the other side of the belt rack, and the installation of the two clamps is completed.

[0012] Tighten the bolts so that the pressure strip clamps the scraper between the pressure strip and the scraper frame, install the scraper on the scraper frame so that the edge of the scraper is parallel to the scraper frame, adjust the position of the mounting bolts in the oblong hole, install the bent part of the fixing rod on the clamp, and install the bent part of the scraper frame on the clamp.

[0013] When the scraper blade fits the belt and rises and falls with the belt, the main frame rises and falls accordingly. The mounting bolts installed in the round holes in the bent part of the scraper frame and the bent part of the fixed rod rise and fall in the oblong holes, realizing the movement of the main frame. The scraper blade automatically adjusts the cleaning force of the scraper blade according to the gravity of the main frame and the blade plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The utility model provides a clamping self-adjusting single-sided coal-dropping return belt cleaner, which greatly reduces the time required for belt operators to clean coal between the belt and the narrow side of the lane, avoids friction between floating coal and the belt and rollers, reduces belt damage and extends belt life.

[0016] Because the belt cleaner uses the main frame of the belt cleaner and the weight of the polyurethane scraper to make the polyurethane scraper always generate friction with the belt to clean the belt through the oblong hole, the polyurethane scraper can be automatically adjusted through the oblong hole to the point where the wear value of the polyurethane scraper is flush with the channel steel, and then the polyurethane scraper can be replaced. It is usually maintenance-free, which can reduce the frequency of belt maintenance personnel adjusting the belt cleaner scraper and save labor maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram showing the overall structure of the present invention.

[0018] Figure 2 This figure shows the installation diagram of the holding card.

[0019] Figure 3 Schematic diagram showing the structure of the clip and mounting bolts on the side close to the belt.

[0020] Figure 4 This figure shows a cross-sectional view of the belt frame.

[0021] In the figure: A-pedestrian side, B-non-pedestrian side, 1-belt frame, 2-clamp, 3-fixing bolt, 4-mounting bolt, 5-scraper frame, 501-scraper frame bending part, 6-belt cleaner fixing rod, 601-fixing rod bending part, 7-reinforcement rib, 8-scraper, 9-oblong hole, 10-pressure strip, 11-pad. DETAILED DESCRIPTION

[0022] The specific embodiments of the present invention will be described below with reference to the accompanying drawings.

[0023] Self-adjusting single-side coal-dropping return belt cleaner Figures 1 to 4 As shown: It includes a pair of clamps mounted on the relative positions of the belt rack, and the belt rack 1 is made of channel steel, such as Figure 2 、 3As shown: the clamp includes two clips 2 clamped on both sides of the belt frame, the clips 2 are made of 10 mm steel plates, the length of the clips 2 is greater than the height of the belt frame 1, and fixing holes for installing fixing bolts 3 are opened on the four corners of the clips 2. The fixing bolts 3 are M16×120 bolts, and the aperture of the fixing holes is 18 mm. The fixing bolts 3 are installed on the upper and lower sides of the belt frame 1, and an oblong hole 9 is opened on the clip 2 facing the belt side. The length of the oblong hole 9 is 10 cm, and a mounting bolt 4 is installed in the oblong hole 9. The mounting bolt 4 is an M16×100 bolt, and the mounting bolt 4 is fixed by a double nut; the four corners of the clip with the oblong hole 9 are fixed with pads 11 facing the belt frame 1, which are used to lean against the belt frame to leave space for the mounting bolts to move between the belt frame and the clips. The thickness of the pad is greater than the thickness of the head of the mounting bolt to prevent the belt frame and the film from clamping the bolt head of the mounting bolt.

[0024] A main frame that moves in the vertical direction is installed between the two clamps. The main frame includes a vertically fixed belt cleaner fixing rod 6 and a scraper frame 5. One end of the belt cleaner fixing rod 6 is installed on the clamp on the non-pedestrian side B. One end of the belt cleaner fixing rod 6 is provided with a fixing rod bending portion 601. A circular hole is opened on the fixing rod bending portion 601. The mounting bolt 4 passes through the oblong hole and the circular hole in sequence to movably install the belt cleaner fixing rod 6 on the clamp; the angle between the fixing rod bending portion 601 and the rod body is 135°.

[0025] The other end of the belt cleaner fixing rod 6 is fixed to the middle of the scraper frame 5, and a reinforcing rib 7 is welded at the connection between the scraper frame 5 and the belt cleaner fixing rod 6; one end of the scraper frame 5 is installed on the clamp on the pedestrian side A, and one end of the scraper frame 5 is provided with a scraper frame bending portion 501, and a circular hole is opened on the scraper frame bending portion 501. The mounting bolt 4 passes through the oblong hole and the circular hole in turn to movably mount the scraper frame 5 on the clamp; the angle between the scraper frame bending portion 501 and the scraper frame body is 135°.

[0026] A scraper 8 is pressed onto the scraper frame 5 , and the scraper 8 is made of a polyurethane belt. A pressure strip arranged parallel to the scraper frame is mounted on the scraper frame 5 by bolts, and a pressure strip 10 is sandwiched between the pressure strip and the scraper frame 5 .

[0027] When in use, install the clamp at the same position on both sides of the belt rack 1. Specifically, place the clips 2 on the inner and outer sides of the belt rack 1 on one side, and use the fixing bolts 3 to install the two clips 2 on the belt rack 1. After the installation is completed, fix the clip 2 on the belt rack on the other side, and the installation of the two clamps is completed.

[0028] Tighten the bolts so that the pressure strip 10 clamps the scraper between the pressure strip 10 and the scraper frame 5, install the scraper 8 on the scraper frame 5 so that the edge of the scraper is parallel to the scraper frame 5, adjust the position of the mounting bolt 4 in the oblong hole 9, install the fixed rod bending part 601 on the clamp, and install the scraper frame bending part 501 on the clamp.

[0029] When the scraper blade fits the belt and rises and falls with the belt, the main frame rises and falls accordingly, and the mounting bolts 4 installed in the circular holes of the bent portion 501 of the scraper frame and the bent portion 601 of the fixed rod rise and fall in the oblong hole 9, realizing the movement of the main frame. The scraper blade automatically adjusts the cleaning force of the scraper blade according to the gravity of the main frame and the blade plate.

[0030] The scope of protection claimed by the present invention is not limited to the above specific embodiments. For those skilled in the art, the present invention may have various deformations and changes. Any modifications, improvements and equivalent substitutions made within the concept and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. The self-adjusting single-side coal-dropping return belt cleaner with a clamp is characterized by: The utility model comprises a pair of clamps mounted on relative positions of a belt frame, a main frame movable in a vertical direction is mounted between the two clamps, the main frame comprises a vertically fixed belt cleaner fixing rod (6) and a scraper frame (5), one end of the belt cleaner fixing rod (6) is mounted on the clamp on the non-pedestrian side (B), the other end of the belt cleaner fixing rod (6) is fixed to the middle of the scraper frame (5), one end of the scraper frame (5) is mounted on the clamp on the pedestrian side (A), and a scraper (8) is pressed onto the scraper frame (5).

2. The clamping self-adjusting single-side coal dropping return belt cleaner according to claim 1 is characterized by: The clamp comprises two clips (2) mounted on both sides of the belt rack, the four corners of the clips (2) are provided with fixing holes for inserting fixing bolts (3), the clip (2) facing the belt side is provided with an oblong hole (9), a mounting bolt (4) is installed in the oblong hole (9), and the mounting bolt (4) is fixed by a double nut; and pads (11) are fixed on the four corners of the clip with the oblong hole (9) facing the belt rack (1).

3. The clamping self-adjusting single-side coal dropping return belt cleaner according to claim 2 is characterized by: One end of the belt cleaner fixing rod (6) is provided with a fixing rod bent portion (601), a round hole is opened on the fixing rod bent portion (601), and the mounting bolt (4) passes through the oblong hole and the round hole in sequence to movably mount the belt cleaner fixing rod (6) on the clamp.

4. The clamping self-adjusting single-side coal dropping return belt cleaner according to claim 3 is characterized by: One end of the scraper frame (5) is provided with a scraper frame bending portion (501), a circular hole is opened on the scraper frame bending portion (501), and the mounting bolt (4) passes through the oblong hole and the circular hole in sequence to movably mount the scraper frame (5) on the clamp.

5. The clamping self-adjusting single-side coal dropping return belt cleaner according to claim 2 is characterized by: A pressure strip arranged parallel to the scraper frame is mounted on the scraper frame (5) via bolts, and a pressure strip (10) is sandwiched between the pressure strip and the scraper frame (5).

6. The clamping self-adjusting single-side coal dropping return belt cleaner according to claim 4 is characterized in that: The included angle between the fixed rod bent portion (601) and the rod body is 135°; the included angle between the scraper frame bent portion (501) and the scraper frame body is 135°.

7. The clamping self-adjusting single-side coal dropping return belt cleaner according to claim 1 is characterized by: A reinforcing rib (7) is welded at the connection between the scraper frame (5) and the belt cleaner fixing rod (6).

8. The clamping self-adjusting single-side coal dropping return belt cleaner according to claim 2 is characterized by: The length of the clip (2) is greater than the height of the belt rack (1).