Lifting, jacking and positioning mechanism for conveying line
By optimizing the structural design of the conveyor line system, accurate positioning, stable lifting and lowering are achieved, and it can adapt to a variety of product sizes. This solves the shortcomings of the existing conveyor line system and meets the efficiency, precision and flexibility requirements of modern production lines.
Patent Information
- Application Number
- CN202422570973.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing conveyor line system has problems such as inaccurate positioning, unstable lifting and lowering, complex structure, high maintenance cost and insufficient adaptability, and cannot meet the requirements of modern production lines for efficiency, precision and flexibility.
A lifting and jacking positioning mechanism including a conveyor line component, a jacking component and a lifting component is designed. By optimizing the structure, accurate positioning and stable lifting are achieved, and it can adapt to various product sizes and reduce maintenance costs.
It improves positioning accuracy and lifting stability, reduces maintenance costs, and meets the efficiency, precision and flexibility requirements of modern production lines.
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Figure CN223356766U_ABST
Abstract
Description
Technical Field
[0001] The utility model is applied to the field of product handling and lifting, and particularly relates to a conveyor line lifting and positioning mechanism. Background Art
[0002] In modern production lines, product conveying and positioning are critical components of the automated process. Traditional conveyor systems often suffer from issues such as inaccurate positioning and unstable lifting and lowering, which not only impacts production efficiency but can also damage products. These issues are particularly prominent in applications requiring precise control of product position and height, such as precision machining and electronics assembly. However, some companies still rely on manual product handling, which can lead to injuries to products or workers due to fatigue or improper handling, resulting in inefficient production.
[0003] To address these issues, a number of conveyor line lifting and positioning mechanisms have emerged on the market. However, these mechanisms often have complex structures, high maintenance costs, and in practice still suffer from issues such as insufficient positioning accuracy and uneven lifting speeds. Furthermore, some mechanisms have limitations when adapting to products of varying sizes and shapes, making them unable to meet diverse production needs.
[0004] Therefore, based on the above problems, if a conveyor line lifting and jacking positioning mechanism with a simple structure, accurate positioning, stable lifting and lowering and adaptable to a variety of product sizes can be designed, by optimizing the mechanism structure, improving positioning accuracy and lifting stability, and reducing maintenance costs, thereby meeting the modern production line's requirements for efficiency, precision and flexibility, the above problems can be solved well. Summary of the Invention
[0005] The technical problem to be solved by the utility model is to overcome the shortcomings of the existing technology and design a conveyor line lifting and jacking positioning mechanism with a simple structure, accurate positioning, stable lifting and lowering, and adaptable to a variety of product sizes. By optimizing the mechanism structure, the positioning accuracy and lifting stability are improved, and the maintenance cost is reduced, thereby meeting the modern production line's requirements for efficiency, precision, and flexibility.
[0006] The technical solution adopted by the present invention is as follows: the present invention includes a conveyor line assembly, a lifting assembly and a lifting assembly, the lifting assembly is limited and matched with an external device, the conveyor line assembly is slidably matched with the lifting assembly, the lifting assembly is limited and matched inside the conveyor line assembly, and the product pallet is transported by the conveyor line assembly and limited by the lifting assembly. It can be seen that the conveyor line assembly supports and limits the lifting assembly and the product pallet, the conveyor line assembly carries the product pallet, the product pallet is transported by the conveyor line assembly and limited by the lifting assembly, and the lifting assembly lifts the conveyor line assembly, the lifting assembly and the product pallet up and down, making it convenient for the next workstation to grab them.
[0007] Furthermore, the conveyor line assembly includes a conveyor line frame, a servo motor and a roller. The conveyor line frame is limited and matched on an external device. The rear end of the conveyor line frame slides with the lifting assembly. The servo motor is installed on one side of the conveyor line frame. A roller is provided on the front end of the conveyor line frame. The working end of the servo motor is connected and matched with the roller. The servo motor drives the two ends of the roller to rotate and match on the conveyor line frame. The product tray slides with the conveyor line frame through the roller.
[0008] Furthermore, the jacking assembly includes an adjustable jacking frame and a jacking cylinder. The adjustable jacking frame is provided with a number of support blocks and positioning components. The two ends of the adjustable jacking frame are limited and matched inside the conveyor line assembly. The jacking cylinder is installed at the lower end of the adjustable jacking frame. The support block and the positioning component are both installed on the top surface of the adjustable jacking frame. The support block and the positioning component are limited and matched with the product pallet. The movable end of the jacking cylinder passes through the adjustable jacking frame and cooperates with the product pallet.
[0009] Furthermore, the lifting assembly includes a lifting fixed plate, a lifting cylinder, a pair of slide rails and a lifting limit component. The pair of slide rails, the lifting cylinder and the lifting limit component are all installed on the lifting fixed plate. The slide rails are slidably matched with the conveyor line assembly, and the movable end of the lifting cylinder is connected and matched with the conveyor line assembly.
[0010] Furthermore, a drag chain is provided between the conveyor line assembly and the lifting assembly, both ends of the drag chain are mounted on the conveyor line assembly and the lifting assembly, and the drag chain cooperates with a plurality of pipeline line limiters.
[0011] Furthermore, the conveyor line frame is provided with a sensor and a stop block, the sensor is inductively matched with the product pallet, the stop block is fixedly matched with the rear end of the conveyor line frame, and the stop block is inductively limited matched with the product pallet on the conveyor line frame.
[0012] Furthermore, reinforcing ribs are provided on both sides of the lower surface of the conveyor line frame, and a connecting shaft is provided between a pair of the reinforcing ribs near the front end of the conveyor line frame, and both ends of the connecting shaft are respectively limitedly engaged with a pair of the reinforcing ribs.
[0013] Furthermore, the adjustable jacking frame includes a jacking fixed plate, a jacking movable plate, a plurality of guide columns, a plurality of linear bearings and a pair of connecting plates, and a plurality of adjustable limit blocks and a plurality of rubber buffer blocks are provided on the connecting plate. One end of the guide column is fixed on the jacking movable plate, and the other ends of the two guide columns are connected and cooperated with the rubber buffer block. A plurality of linear bearings are fixed on the jacking fixed plate, and the linear bearings are slidably cooperated with the guide columns, and the adjustable limit block column is limitedly cooperated with the lower surface of the jacking fixed plate.
[0014] Furthermore, the lifting limit component includes a pair of lifting stop columns and a number of stop screws. The pair of lifting stop columns are installed at the upper and lower ends of the lifting fixed plate, and the number of stop screws are respectively arranged at the two ends of a pair of slide rails. The lifting stop columns are limited in cooperation with the conveying line assembly, and the stop screws are limited in cooperation with the slide rails.
[0015] Furthermore, the positioning component includes a cylindrical pin and a diamond pin, and the cylindrical pin and the diamond pin are respectively installed on the lifting and moving plate, and the cylindrical pin and the diamond pin are both limitedly matched with the product tray. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural view of the utility model;
[0017] Figure 2 is a structural view of the conveyor line assembly;
[0018] Figure 3 is a structural view of the conveyor line assembly and the jacking assembly;
[0019] Figure 4 is a structural view of the jacking assembly;
[0020] Figure 5 1 is a structural view of the lifting assembly. DETAILED DESCRIPTION
[0021] like Figure 1As described, in this embodiment, the utility model includes a conveyor line assembly 1, a lifting assembly 2 and a lifting assembly 3, the lifting assembly 3 is limited and matched on an external device, the conveyor line assembly 1 is slidably matched with the lifting assembly 3, the lifting assembly 2 is limited and matched inside the conveyor line assembly 1, and the product pallet is transported by the conveyor line assembly 1 and limited and matched with the lifting assembly 2. It can be seen that the conveyor line assembly 1 supports and limits the lifting assembly 2 and the product pallet, and the conveyor line assembly 1 plays a role in carrying the product pallet. The product pallet is transported by the conveyor line assembly 1 and limited and matched with the lifting assembly 2, and the lifting assembly 3 plays a role in lifting and lowering the conveyor line assembly 1, the lifting assembly 2 and the product pallet, making it convenient for the next workstation to grab it.
[0022] like Figure 2 and Figure 3 In the present embodiment, the conveyor line assembly 1 includes a conveyor line frame 10, a servo motor 11 and a roller 12. The conveyor line frame 10 is limited and matched with an external device. The rear end of the conveyor line frame 10 slides with the lifting assembly 2. The servo motor 11 is installed on one side of the conveyor line frame 10. A roller 12 is provided on the front end of the conveyor line frame 10. The working end of the servo motor 11 is connected and matched with the roller 12. The servo motor 11 drives the two ends of the roller 12 to rotate and match on the conveyor line frame 10. The product tray slides with the conveyor line frame 10 through the roller 12. It can be seen that the front end of the conveyor line frame 10 supports and limits the servo motor 11 and the roller 12. At the same time, the rear end of the conveyor line frame 10 connects with the lifting assembly 3. The servo motor 11 provides power to the roller 12 to transport the product tray to the top of the lifting assembly 2 or to the outside of the conveyor line frame 10.
[0023] like Figure 4In this embodiment, the lifting assembly 2 includes an adjustable lifting frame 20 and a lifting cylinder 21. The adjustable lifting frame 20 is provided with a plurality of support blocks 22 and positioning components. The two ends of the adjustable lifting frame 20 are limited and matched inside the conveyor line assembly 1. The lifting cylinder 21 is installed at the lower end of the adjustable lifting frame 20. The support block 22 and the positioning component are both installed on the top surface of the adjustable lifting frame 20. The support block 22 and the positioning component are both limited and matched with the product tray. The movable end of the lifting cylinder 21 passes through the adjustable lifting frame 20 and matches with the product tray. It can be seen that the adjustable lifting frame 20 supports and fixes the lifting cylinder 21, the support block 22 and the positioning component. The lifting cylinder 21 drives the movable plate on the adjustable lifting frame 20 to lift the product tray. The support block 22 and the positioning component both limit and position the product tray.
[0024] like Figure 5 In the present embodiment, the lifting assembly 3 includes a lifting fixed plate 30, a lifting cylinder 31, a pair of slide rails 32 and a lifting limit component. The pair of slide rails 32, the lifting cylinder 31 and the lifting limit component are all mounted on the lifting fixed plate 30. The slide rails 32 are in sliding cooperation with the conveyor line assembly 1, and the movable end of the lifting cylinder 31 is connected and cooperated with the conveyor line assembly 1. It can be seen that the lifting fixed plate 30 supports and limits the lifting cylinder 31, the pair of slide rails 32 and the lifting limit component. The slide rails 32 help the conveyor line assembly 1 to slide and guide on the lifting fixed plate 30. At the same time, the slide rails 32 also help the conveyor line assembly 1 to limit left and right. The lifting limit component helps the conveyor line assembly 1 to limit up and down when the lifting fixed plate 30 slides.
[0025] like Figure 1 As mentioned above, in this embodiment, a drag chain 9 is provided between the conveyor line assembly 1 and the lifting assembly 3. The two ends of the drag chain 9 are mounted on the conveyor line assembly 1 and the lifting assembly 3. The drag chain 9 cooperates with the position limits of several pipeline lines. Thus, it can be seen that the conveyor line assembly 1 and the lifting assembly 3 both support and fix the drag chain 9. The drag chain 9 also serves as a position limiter and protector for the line channels and other components on the conveyor line lifting and positioning mechanism, preventing cables, pipelines, etc. from being damaged due to movement or friction when the mechanical equipment is in operation.
[0026] like Figure 2 and Figure 3In this embodiment, the conveyor line frame 10 is provided with a sensor 13 and a stop block 14. The sensor 13 is inductively matched with the product pallet. The stop block 14 is fixedly matched with the rear end of the conveyor line frame 10. The stop block 14 is inductively matched with the product pallet that is slidably matched on the conveyor line frame 10. It can be seen that the conveyor line frame 10 supports and limits the sensor 13 and the stop block 14. The sensor 13 detects the position of the product pallet and detects whether the product pallet is transported by the conveyor line frame 10 to the lifting assembly 2. The stop block 14 limits the product pallet transported by the conveyor line frame 10, so that the product pallet stays above the lifting assembly 2 and waits for the lifting assembly 2 to limit the position.
[0027] like Figure 2 and Figure 3 In this embodiment, the left and right sides of the lower surface of the conveyor line frame 10 are provided with reinforcing ribs 15, and a connecting shaft 16 is provided between a pair of the reinforcing ribs 15 near the front end of the conveyor line frame 10. The two ends of the connecting shaft 16 are respectively limited by the pair of reinforcing ribs 15. It can be seen that the conveyor line frame 10 supports and fixes the reinforcing ribs 15 and the connecting shaft 16. The reinforcing ribs 15 increase the strength and rigidity of the structure of the conveyor line frame 10, so that the conveyor line frame 10 can support the lifting assembly 2. The connecting shaft 16 connects the pair of reinforcing ribs 15, so that the ends of the pair of reinforcing ribs 15 away from the lifting assembly 3 can be connected to each other, thereby increasing the stability and support strength of the overall structure, and preventing the end of the pair of reinforcing ribs 15 away from the lifting assembly 3 from being unable to be limitedly constrained, resulting in low overall structural stability and causing the product tray to fall.
[0028] like Figure 4In this embodiment, the adjustable jacking frame 20 includes a jacking fixed plate 200, a jacking movable plate 201, a plurality of guide columns 202, a plurality of linear bearings 203 and a pair of connecting plates 204, and the connecting plate 204 is provided with a plurality of adjustable limit blocks 205 and a plurality of high-strength rubber buffer blocks 206. One end of the guide column 202 is fixed on the jacking movable plate 201, and the other ends of the two guide columns 202 are connected and cooperated with the high-strength rubber buffer blocks 206. A plurality of linear bearings 203 are fixed on the jacking fixed plate 200, and the linear bearings 203 are slidably cooperated with the guide columns 202. The adjustable limit block column 205 is limitedly cooperated with the lower surface of the jacking fixed plate 200. It can be seen from this that the jacking fixed plate 200 supports and fixes the several linear bearings 203, the linear bearings 203 guide the guide columns 202, the guide columns 202 connect the jacking movable plate 201 and a pair of connecting plates 204, the connecting plates 204 connect the adjacent guide columns 202 on one side, so that the guide columns 202 on one side can be lifted and lowered together, and the connecting plates 204 also support and fix the several adjustable limit stops 205, and the adjustable limit stops 205 limit the downwardly moving jacking movable plate 201. At the same time, the height of the limit stops 205 can be adjusted to adapt to product pallets of different heights, and the rubber buffer block 206 provides a buffering effect for the guide columns 202 to avoid damage to product pallets or components due to collision.
[0029] like Figure 5 In this embodiment, the lifting and limiting components include a pair of lifting stop posts 33 and a plurality of stop screws 34. The pair of lifting stop posts 33 are installed at the upper and lower ends of the lifting fixed plate 30, and the plurality of stop screws 34 are respectively provided at the two ends of the pair of slide rails 32. The lifting stop posts 33 are limited in position with the conveyor line assembly 1, and the stop screws 34 are limited in position with the slide rails 32. It can be seen that the lifting fixed plate 30 supports and fixes the pair of lifting stop posts 33 and the plurality of stop screws 34, and the pair of lifting stop posts 33 serve as upper and lower limiters for the conveyor line assembly 1 that slides up and down, and the plurality of stop screws 34 serve as upper and lower limiters for the conveyor line assembly 1 that slides on the slide rails 32.
[0030] like Figure 3 and Figure 4In this embodiment, the positioning components include a cylindrical pin 23 and a diamond-shaped pin 24, each mounted on the lifting plate 201. Both the cylindrical pin 23 and the diamond-shaped pin 24 cooperate with the product tray to limit its position. Thus, the lifting plate 201 supports and secures the cylindrical pin 23 and the diamond-shaped pin 24, while the cylindrical pin 23 and the diamond-shaped pin 24 provide positioning, vertical movement, and rotational control for the product tray.
[0031] In this embodiment, the working principle of the utility model is as follows:
[0032] like Figures 1 to 5 As shown, the conveyor line lifting and positioning mechanism is started, the servo motor 11 drives the roller 12 to rotate, and the product tray is driven by the roller 12 to flow into the top of the lifting component 2, and the lifting cylinder 21 lifts the adjustable lifting frame 20, and the cylindrical pin 23 and the diamond pin 24 position the product. The grasping robot grasps the product and lifts the product to a safe position, and the empty product tray is driven to descend by the lifting cylinder 31, and the lifting cylinder 21 descends the adjustable lifting frame 20, and the servo motor 11 drives the roller 12 to rotate in the opposite direction, and the empty product tray is driven by the roller 12 to flow into the next station.
[0033] Although the embodiments of the present invention are described with practical solutions, they do not limit the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.
Claims
1. A conveyor line lifting and positioning mechanism, characterized by: It comprises a conveyor line component (1), a lifting component (2) and a lifting component (3); the lifting component (3) is limitedly engaged with an external device; the conveyor line component (1) and the lifting component (3) are slidably engaged; the lifting component (2) is limitedly engaged inside the conveyor line component (1); and the product pallet is transported through the conveyor line component (1) and is limitedly engaged with the lifting component (2).
2. A conveyor line lifting and positioning mechanism according to claim 1, characterized in that: The conveyor line assembly (1) includes a conveyor line frame (10), a servo motor (11) and a roller (12). The conveyor line frame (10) is limited and matched with an external device. The rear end of the conveyor line frame (10) is slidably matched with the jacking assembly (2). The servo motor (11) is installed on one side of the conveyor line frame (10). A roller (12) is provided on the front end of the conveyor line frame (10). The working end of the servo motor (11) is connected and matched with the roller (12). The servo motor (11) drives the two ends of the roller (12) to rotate and match on the conveyor line frame (10). The product tray is slidably matched with the conveyor line frame (10) through the roller (12).
3. The conveyor line lifting and positioning mechanism according to claim 1, characterized in that: The lifting assembly (2) includes an adjustable lifting frame (20) and a lifting cylinder (21). The adjustable lifting frame (20) is provided with a plurality of support blocks (22) and positioning components. The two ends of the adjustable lifting frame (20) are limitedly matched inside the conveyor line assembly (1). The lifting cylinder (21) is installed at the lower end of the adjustable lifting frame (20). The support block (22) and the positioning component are both installed on the top surface of the adjustable lifting frame (20). The support block (22) and the positioning component are limitedly matched with the product tray. The movable end of the lifting cylinder (21) passes through the adjustable lifting frame (20) and is matched with the product tray.
4. The conveyor line lifting and positioning mechanism according to claim 1, characterized in that: The lifting assembly (3) includes a lifting fixed plate (30), a lifting cylinder (31), a pair of slide rails (32) and a lifting limit component. The pair of slide rails (32), the lifting cylinder (31) and the lifting limit component are all installed on the lifting fixed plate (30). The slide rails (32) are slidably matched with the conveyor line assembly (1), and the movable end of the lifting cylinder (31) is connected and matched with the conveyor line assembly (1).
5. The conveyor line lifting and positioning mechanism according to claim 1, characterized in that: A drag chain (9) is provided between the conveyor line assembly (1) and the lifting assembly (3), and both ends of the drag chain (9) are mounted on the conveyor line assembly (1) and the lifting assembly (3). The drag chain (9) cooperates with a plurality of pipeline line limiters.
6. The conveyor line lifting and positioning mechanism according to claim 2, characterized in that: The conveyor line frame (10) is provided with a sensor (13) and a stop block (14), the sensor (13) is inductively matched with the product tray, the stop block (14) is fixedly matched with the rear end of the conveyor line frame (10), and the stop block (14) is inductively limited matched with the product tray slidably matched on the conveyor line frame (10).
7. The conveyor line lifting and positioning mechanism according to claim 2, characterized in that: Reinforcement ribs (15) are provided on both left and right sides of the lower surface of the conveyor line frame (10), and a connecting shaft (16) is provided between a pair of the reinforcement ribs (15) near the front end of the conveyor line frame (10), and both ends of the connecting shaft (16) are respectively limitedly engaged with the pair of reinforcement ribs (15).
8. The conveyor line lifting and positioning mechanism according to claim 3, characterized in that: The adjustable lifting frame (20) includes a lifting fixed plate (200), a lifting movable plate (201), a plurality of guide columns (202), a plurality of linear bearings (203) and a pair of connecting plates (204), wherein the connecting plate (204) is provided with a plurality of adjustable limit blocks (205) and a plurality of high-strength rubber buffer blocks (206), one end of the guide column (202) is fixed on the lifting movable plate (201), and the other ends of the two guide columns (202) are connected and matched with the high-strength rubber buffer blocks (206), a plurality of linear bearings (203) are fixed on the lifting fixed plate (200), the linear bearings (203) are slidably matched with the guide columns (202), and the adjustable limit blocks (205) are limitedly matched with the lower surface of the lifting fixed plate (200).
9. The conveyor line lifting and positioning mechanism according to claim 4, characterized in that: The lifting and limiting components include a pair of lifting stop columns (33) and a plurality of stop screws (34). The pair of lifting stop columns (33) are installed at the upper and lower ends of the lifting and fixing plate (30). The plurality of stop screws (34) are respectively arranged at the two ends of a pair of slide rails (32). The lifting stop columns (33) are limitedly matched with the conveying line assembly (1), and the stop screws (34) are limitedly matched with the slide rails (32).
10. The conveyor line lifting and positioning mechanism according to claim 8, characterized in that: The positioning component comprises a cylindrical pin (23) and a diamond pin (24); the cylindrical pin (23) and the diamond pin (24) are respectively mounted on the lifting movable plate (201); and the cylindrical pin (23) and the diamond pin (24) are both limitedly matched with the product tray.