Side type foam pushing device
The integrated side foam pushing device solves the problems of low efficiency and poor stability during transportation, realizes stable transportation and precise diversion of foam boards, reduces labor dependence and production costs, and improves production efficiency and safety.
Patent Information
- Application Number
- CN202422799963.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing side-type foam pushing device has low efficiency and poor stability during transportation, making it difficult to achieve accurate diversion and packing, and is highly dependent on manual labor, resulting in increased production costs and waste.
The integrated design of horizontal adjustment components, horizontal drive shaft, transport gear wheel, distance adjustment block and hydraulic push rod, combined with infrared position sensor and pressure sensor, realizes stable transportation, precise diversion and automatic packaging of foam boards.
It improves the stability and accuracy of foam board transportation, reduces damage and waste, reduces labor dependence and maintenance costs, and improves production efficiency and safety.
Smart Images

Figure CN223356893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging, in particular to a side-type foam pushing device. Background Art
[0002] With the continuous advancement of modern industrial technology, the field of material conveying and handling faces ever-increasing demands and challenges. The side-mounted foam pusher, an innovative design in material conveying equipment, stands out for its compact structure, ease of operation, and significant conveying efficiency. It is particularly well-suited for conveying soft media such as foam and lightweight materials. Therefore, developing an efficient and stable side-mounted foam pusher is of vital strategic significance and practical value for enhancing material conveying efficiency, reducing production costs, and optimizing the overall production process. In light of this, in-depth research into these issues led to the present case. Utility Model Content
[0003] To achieve the above objectives, the present invention is implemented through the following technical solutions: a side-type foam pushing device, comprising: a foam storage, a carton storage, a carton packing machine, and a forming and transporting structure, wherein the carton storage is connected to the carton packing machine, and the foam storage is connected to the carton storage through the forming and transporting structure;
[0004] The forming and transporting structure comprises: a horizontal L-shaped adjustment bracket, a horizontal adjustment platform, a concave transport block, a plurality of horizontal limit shafts, a plurality of horizontal extrusion shafts, a plurality of horizontal extrusion diverter plates, a pair of distance adjustment blocks, two pairs of distance adjustment hydraulic push rods, two pairs of distance adjustment extrusion plates, a plurality of horizontal drive shafts, a plurality of transport gear wheels and a horizontal adjustment assembly;
[0005] The horizontal adjustment platform is connected to the cartoning machine, the horizontal L-shaped adjustment bracket is installed on the horizontal adjustment platform and the concave transport block, the concave transport block is connected to the horizontal adjustment platform, a number of horizontal limit shafts are evenly inserted on the horizontal L-shaped adjustment bracket, a pair of the distance adjustment blocks are movably sleeved on a number of the horizontal limit shafts, a number of the horizontal extrusion shafts are movably inserted on the inner side of a pair of the distance adjustment blocks, a number of the horizontal extrusion diverter plates are movably sleeved on a number of the horizontal extrusion shafts, two pairs of the distance adjustment hydraulic push rods are respectively installed on the inner side of a pair of the distance adjustment blocks, and two pairs of the distance adjustment extrusion plates are respectively installed on the pushing ends of the two pairs of the distance adjustment hydraulic push rods, a number of the horizontal drive shafts are movably inserted on the inner side of the concave transport block, a number of the transport gear wheels are respectively installed on a number of the horizontal drive shafts, and the horizontal adjustment assembly is installed on the horizontal L-shaped adjustment bracket.
[0006] Preferably, the horizontal adjustment component comprises: a horizontal adjustment push cylinder, a plurality of horizontal driving machines, a pair of horizontal distance meters and a plurality of pressure sensors;
[0007] The horizontal adjustment pushing cylinder is installed on the horizontal L-shaped adjustment bracket, several horizontal driving machine driving ends are respectively connected to several horizontal driving shafts, a pair of horizontal rangefinders are respectively installed on a pair of distance adjustment blocks, and several pressure sensors are respectively installed on several horizontal extrusion diverter plates.
[0008] Preferably, infrared position sensors are provided on the carton packing machine and the carton warehouse.
[0009] Preferably, a belt conveyor is provided on the concave transport block.
[0010] Preferably, buffer springs are respectively provided between the plurality of horizontal extrusion diverter plates.
[0011] Preferably, a plurality of the buffer springs are movably mounted on a plurality of the horizontal extrusion shafts.
[0012] Beneficial effects
[0013] The utility model provides a side-type foam pushing device. It has the following beneficial effects: the side-type foam pushing device can realize stable and continuous horizontal transportation of foam boards through the cooperation of the horizontal adjustment component and the horizontal drive shaft, thereby improving work efficiency; the design of several transport gear wheels ensures the stability and accuracy of the foam boards during transportation, and reduces damage and deviation during transportation; the design of the horizontal extrusion diverter plate can realize effective diversion of the foam boards by adjusting the distance therebetween, so that the foam boards can be distributed according to predetermined paths and quantities, further improving work efficiency; the introduction of the distance adjustment block and the distance adjustment hydraulic push rod enables the system to flexibly adjust the distance between the horizontal extrusion diverter plates according to different foam board sizes and transportation requirements, thereby enhancing the adaptability and flexibility of the system; the cooperation of the horizontal adjustment component and the horizontal adjustment push cylinder can realize the precise movement and positioning of the concave transport block, thereby further improving the flexibility and accuracy of the system; through the use of a pair of horizontal rangefinders and several pressure sensors, the system can monitor and control the position and extrusion effect of the foam board in real time, thereby ensuring The accuracy and stability of the transportation and diversion process; this precise control not only improves the reliability of the system, but also reduces losses and waste caused by improper operation or insufficient monitoring; the entire system realizes a series of operations such as transportation, diversion, and packing of foam boards in an automated manner, greatly reducing manual intervention and improving production efficiency; the increase in the degree of automation also reduces dependence on manual labor, reduces labor costs, and improves work safety and hygiene; the system adopts an integrated and modular design, and the precise design and coordination between the various components achieve efficient and stable operation; the modular design also facilitates system maintenance and upgrades. When a component fails or needs to be updated, it can be easily replaced or repaired, reducing the maintenance cost and time of the system; through the coordination of the concave transport block and the horizontal extrusion diverter plate, the foam board can be accurately guided to the top of the box, and the diverter plate can be loosened to allow the foam board to fall smoothly into the inside of the box, ensuring the accuracy and stability of packing; this design not only improves packing efficiency, but also reduces damage and waste caused by improper packing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a top sectional schematic diagram of the side foam pushing device of the present invention.
[0015] In the figure: 1. Foam warehouse; 2. Carton warehouse; 3. Carton packing machine; 4. Horizontal L-shaped adjustment bracket; 5. Horizontal adjustment table; 6. Concave transport block; 7. Horizontal limit shaft; 8. Horizontal extrusion shaft; 9. Horizontal extrusion diverter plate; 10. Distance adjustment block; 11. Distance adjustment hydraulic push rod; 12. Distance adjustment extrusion plate; 13. Horizontal drive shaft; 14. Transport gear wheel; 15. Horizontal adjustment push cylinder. DETAILED DESCRIPTION
[0016] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.
[0017] Through the use of wires by those skilled in the art, all electrical components in this case are connected to their corresponding power supplies, and appropriate controllers and encoders should be selected according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the following working principle, in which the electrical components are electrically connected in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and no longer explains the electrical control.
[0018] Example
[0019] like Figure 1 As shown, the carton storehouse 2 is connected to the carton packing machine 3, and the foam storehouse 1 is connected to the carton storehouse 2 through the forming and transporting structure;
[0020] Specifically, the forming and transporting structure includes: a horizontal L-shaped adjustment bracket 4, a horizontal adjustment platform 5, a concave transport block 6, a plurality of horizontal limit shafts 7, a plurality of horizontal extrusion shafts 8, a plurality of horizontal extrusion diverter plates 9, a pair of distance adjustment blocks 10, two pairs of distance adjustment hydraulic push rods 11, two pairs of distance adjustment extrusion plates 12, a plurality of horizontal drive shafts 13, a plurality of transport gear wheels 14 and a horizontal adjustment assembly;
[0021] Specifically, the horizontal adjustment platform 5 is connected to the cartoning machine 3, the horizontal L-shaped adjustment bracket 4 is installed on the horizontal adjustment platform 5 and the concave transport block 6, the concave transport block 6 is connected to the horizontal adjustment platform 5, a number of the horizontal limit shafts 7 are evenly inserted into the horizontal L-shaped adjustment bracket 4, a pair of the distance adjustment blocks 10 are respectively movably mounted on a number of the horizontal limit shafts 7, a number of the horizontal extrusion shafts 8 are respectively movably inserted into the inner side of a pair of the distance adjustment blocks 10, and a number of the horizontal The extrusion diverter plates 9 are movably mounted on the plurality of horizontal extrusion shafts 8, the two pairs of distance adjustment hydraulic push rods 11 are respectively mounted on the inner sides of a pair of distance adjustment blocks 10, and the two pairs of distance adjustment extrusion plates 12 are respectively mounted on the pushing ends of the two pairs of distance adjustment hydraulic push rods 11, the plurality of horizontal drive shafts 13 are movably inserted into the inner sides of the concave transport blocks 6, the plurality of transport gear wheels are respectively mounted on the plurality of horizontal drive shafts 13, and the horizontal adjustment assembly is mounted on the horizontal L-shaped adjustment bracket 4;
[0022] It should be noted that, in the above, the horizontal adjustment component drives several horizontal drive shafts 13 thereon to operate, and the horizontal drive shaft 13 drives several transport gear wheels 14 thereon, and the foam boards in the foam library 1 are stably transported horizontally by the several transport gear wheels 14, and the distance adjustment hydraulic push rod 11 on the inner side of the distance adjustment block 10 operates to drive the horizontal extrusion diverter plate 9 thereon, so that the distance between the several horizontal extrusion diverter plates 9 is shortened, and at the same time, the several horizontal extrusion diverter plates 9 divert the several foam boards, and then the foam boards are drained to between the several horizontal extrusion diverter plates 9 on the inner side of the concave transport block 6, and the concave transport block 6 is moved to the bottom end of the carton packing machine 3 by the horizontal adjustment component, and the box body is unfolded through the carton library 2, and the foam is drained to the top of the box body by the several horizontal extrusion diverter plates 9 on the inner side of the concave transport block 6, and the several horizontal extrusion diverter plates 9 are loosened to drain the foam to the inner side of the box body.
[0023] like Figure 1 As shown, the horizontal adjustment assembly includes: a horizontal adjustment push cylinder 15, a plurality of horizontal drive machines, a pair of horizontal distance meters and a plurality of pressure sensors;
[0024] Specifically, the horizontal adjustment push cylinder 15 is installed on the horizontal L-shaped adjustment bracket, the driving ends of the plurality of horizontal drive machines are respectively connected to the plurality of horizontal drive shafts 13, a pair of horizontal rangefinders are respectively installed on a pair of distance adjustment blocks 10, and a plurality of pressure sensors are respectively installed on the plurality of horizontal extrusion diverter plates 9;
[0025] It should be noted that, in the above, the concave transport block 6 on it is pushed by the horizontal adjustment push cylinder 15, and the horizontal drive shaft 13 on it is driven by the horizontal drive machine to perform stable horizontal transportation, and the position and extrusion effect are monitored by a pair of horizontal rangefinders and several pressure sensors.
[0026] As a preferred solution, further, the carton packing machine 3 and the carton warehouse 2 are provided with infrared position sensors.
[0027] As a preferred solution, further, a belt conveyor is provided on the concave transport block 6 .
[0028] As a preferred solution, further, buffer springs are respectively provided between the plurality of horizontal extrusion diverter plates 9 .
[0029] As a preferred solution, further, several of the buffer springs are movably mounted on several of the horizontal extrusion shafts 8 respectively.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Side foam push device, including: A foam warehouse, a carton warehouse, a carton packing machine, and a forming and transporting structure, wherein the carton warehouse is connected to the carton packing machine, and the foam warehouse is connected to the carton warehouse through the forming and transporting structure; The forming and transporting structure comprises: a horizontal L-shaped adjustment bracket, a horizontal adjustment platform, a concave transport block, a plurality of horizontal limit shafts, a plurality of horizontal extrusion shafts, a plurality of horizontal extrusion diverter plates, a pair of distance adjustment blocks, two pairs of distance adjustment hydraulic push rods, two pairs of distance adjustment extrusion plates, a plurality of horizontal drive shafts, a plurality of transport gear wheels and a horizontal adjustment assembly; The horizontal adjustment platform is connected to the cartoning machine, the horizontal L-shaped adjustment bracket is installed on the horizontal adjustment platform and the concave transport block, the concave transport block is connected to the horizontal adjustment platform, a number of horizontal limit shafts are evenly inserted on the horizontal L-shaped adjustment bracket, a pair of the distance adjustment blocks are movably sleeved on a number of the horizontal limit shafts, a number of the horizontal extrusion shafts are movably inserted on the inner side of a pair of the distance adjustment blocks, a number of the horizontal extrusion diverter plates are movably sleeved on a number of the horizontal extrusion shafts, two pairs of the distance adjustment hydraulic push rods are respectively installed on the inner side of a pair of the distance adjustment blocks, and two pairs of the distance adjustment extrusion plates are respectively installed on the pushing ends of the two pairs of the distance adjustment hydraulic push rods, a number of the horizontal drive shafts are movably inserted on the inner side of the concave transport block, a number of the transport gear wheels are respectively installed on a number of the horizontal drive shafts, and the horizontal adjustment assembly is installed on the horizontal L-shaped adjustment bracket.
2. The side foam pushing device according to claim 1, characterized in that: The horizontal adjustment component includes: a horizontal adjustment push cylinder, a plurality of horizontal driving machines, a pair of horizontal distance measuring instruments and a plurality of pressure sensors; The horizontal adjustment pushing cylinder is installed on the horizontal L-shaped adjustment bracket, several horizontal driving machine driving ends are respectively connected to several horizontal driving shafts, a pair of horizontal rangefinders are respectively installed on a pair of distance adjustment blocks, and several pressure sensors are respectively installed on several horizontal extrusion diverter plates.
3. The side foam pushing device according to claim 2, characterized in that: Infrared position sensors are provided on the carton packing machine and the carton warehouse.
4. The side foam pushing device according to claim 3, characterized in that: A belt conveyor is provided on the concave transport block.
5. The side foam pushing device according to claim 4, characterized in that: Buffer springs are respectively arranged between the plurality of horizontal extrusion diverter plates.
6. The side foam pushing device according to claim 5, characterized in that: A plurality of the buffer springs are movably sleeved on a plurality of the horizontal extrusion shafts.