Discharging device for injection molding part boxing

By designing a forklift frame and an adjusting mechanism for the unloading device, which automatically righted and moved the transfer box, the problems of low efficiency and high labor intensity in the loading and unloading of injection molded parts were solved, and efficient and convenient unloading operations were achieved.

CN223357346UActive Publication Date: 2025-09-19NANJING BEILI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422978084.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-09-19
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

During the existing process of packing and unloading injection molded parts, manual straightening of the transfer box is required, resulting in low efficiency and increased labor intensity.

Method used

A unloading device including a forklift frame, a fixed plate, a support plate and an adjustment mechanism is designed. Through the cooperation of a servo motor and a cylinder, the positions of the fixed plate and the push plate are automatically adjusted to realize automatic righting and unloading of the transfer box.

Benefits of technology

It improves unloading efficiency, reduces manpower consumption, reduces labor intensity, and realizes convenient operation of packing and unloading of injection molded parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a discharging device for injection molding part encasement, which relates to the field of discharging devices and comprises a forklift frame, a fixing plate is arranged on the front side of the forklift frame, four pushing plates are fixedly connected to the bottom of the fixing plate, a supporting plate is arranged above the forklift frame, and the supporting plate is fixedly connected to the bottom of the fixing plate. A supporting column is fixedly connected to the right side of the bottom of the supporting plate, the bottom of the supporting column is fixedly connected with the top of a forklift frame, and an adjusting mechanism is arranged at the top of the forklift frame. The supporting plate and the supporting column are arranged and used for supporting the adjusting mechanism, the stability of the supporting column is improved, the adjusting mechanism is arranged and used for adjusting the height and the position of the fixing plate, the fixing plate can drive the pushing plate to move, and therefore the pushing plate can move a transfer box to the inner side of the top of the forklift frame; therefore, the purpose of centralizing the transfer box is achieved, manpower is saved, the unloading efficiency of the transfer box can be improved, and convenience is provided for unloading operation of injection molding parts.
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Description

Technical Field

[0001] The utility model belongs to the field of unloading devices, in particular to a unloading device for packaging injection molded parts. Background Art

[0002] Injection molding is a manufacturing method in which plastic material is heated to a molten state, then injected into a mold, and cooled to form a solid part. Injection molded parts are plastic parts produced through the injection molding process. Packaging of injection molded parts is an important part of the injection molding production process. Common packaging box materials include cardboard boxes, plastic boxes, and wooden boxes.

[0003] After the transfer is completed, the transfer box equipped with injection molded parts needs to be unloaded. The common unloading method is to use a forklift to unload the shipping box from the transfer vehicle. When using a forklift to unload the transfer box, the forklift frame needs to be inserted into the bottom of the transfer box to lift the transfer box. However, before lifting the transfer box, the staff needs to push the transfer box to the innermost side of the forklift frame to prevent the transfer box from tipping over or falling. This not only has a certain impact on the unloading efficiency, but also consumes more manpower and increases the labor intensity of the staff.

[0004] In summary, the present invention provides a discharging device for packing injection molded parts to solve the above problems. Utility Model Content

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] The top of the lifting gear is connected with the support leg of the lifting gear of the lifting gear, and the bottom of the lifting gear is connected with the support leg of the lifting gear of the lifting gear.

[0007] Furthermore, in the present invention, the front of the movable sleeve is fixedly connected to the limiting frame, both sides of the back of the fixed plate are fixedly connected to the limiting plates, and the rear end of the limiting plate extends to the inner cavity of the limiting frame and is slidably connected to the inner cavity of the limiting frame.

[0008] Furthermore, in the present invention, a fixed sleeve is fixedly connected to the back of the cylinder, and connecting plates are fixedly connected to both sides of the fixed sleeve. The end of the connecting plate away from the fixed sleeve is fixedly connected to the side close to the two movable sleeves.

[0009] Furthermore, in the present invention, a servo motor is fixedly connected to the left side of the top of the support plate, and the top of the threaded rod passes through the support plate and is drivingly connected to the output shaft of the servo motor.

[0010] Furthermore, in the present invention, a fixing frame is fixedly connected to the left side of the support plate, and the bottom of the fixing frame is fixedly connected to the forklift frame.

[0011] Furthermore, in the present invention, the right side of the fixed frame is fixedly connected to the limiting groove, and the left side of the movable sleeve is fixedly connected to the limiting block. The left side of the limiting block extends to the inner cavity of the limiting groove and is slidably connected to the inner cavity of the limiting groove.

[0012] Beneficial effects: The utility model has the following beneficial effects:

[0013] The utility model provides a forklift frame for supporting and fixing the components on the top, thereby improving the stability of each component when in use, and at the same time supporting the transfer box so that the transfer box can be unloaded. A fixed plate is provided for fixing the push plate and can drive the push plate to move so that the push plate can move the transfer box to the inner side of the top of the forklift frame. A support plate and a support column are provided for supporting the adjustment mechanism to improve the stability of the support column. An adjustment mechanism is provided for adjusting the height and position of the fixed plate, so that the fixed plate can drive the push plate to move so that the push plate can move the transfer box to the inner side of the top of the forklift frame, thereby achieving the purpose of straightening the transfer box, which not only saves manpower, but also can improve the unloading efficiency of the transfer box, and provide convenience for the unloading operation of injection molded parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0015] Figure 2 This is a schematic structural diagram of the utility model in a separated state of the limiting frame and the limiting plate;

[0016] Figure 3 This is a schematic diagram of the connection structure of the fixed sleeve, the connecting plate and the servo motor of the utility model;

[0017] Figure 4 It is a side structural schematic diagram of the fixing frame of the utility model.

[0018] In the picture:

[0019] 1. Forklift frame; 2. Fixed plate; 3. Push plate; 4. Support plate; 5. Support column; 6. Adjustment mechanism; 601. Threaded rod; 602. Movable sleeve; 603. Cylinder; 604. Limit frame; 605. Limit plate; 606. Fixed sleeve; 607. Connecting plate; 608. Servo motor; 7. Fixed frame; 8. Limit slot; 9. Limit block. DETAILED DESCRIPTION

[0020] In order to better understand the technical content of the present invention, specific embodiments are given and described as follows in conjunction with the accompanying drawings. Various aspects of the present invention are described in this disclosure with reference to the accompanying drawings, in which many illustrative embodiments are shown. The embodiments of the present disclosure are not necessarily defined to include all aspects of the present invention. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the present invention are not limited to any implementation method. In addition, some aspects disclosed in the present invention can be used alone or in any appropriate combination with other aspects disclosed in the present invention.

[0021] Example 1

[0022] like Figure 1-4 The figure shows the first embodiment of the present utility model, which provides a material unloading device for packing injection molded parts, including a forklift frame 1, a fixed plate 2 is provided on the front of the forklift frame 1, and a push plate 3 is fixedly connected to the bottom of the fixed plate 2, and the number of the push plates 3 is four. A support plate 4 is provided above the forklift frame 1, and a support column 5 is fixedly connected to the right side of the bottom of the support plate 4. The bottom of the support column 5 is fixedly connected to the top of the forklift frame 1, and an adjustment mechanism 6 is provided on the top of the forklift frame 1. The adjustment mechanism 6 includes a threaded rod 601, which is located on the left side of the bottom of the support plate 4, and the bottom of the threaded rod 601 is movably connected to the top of the forklift frame 1 through a bearing. The surfaces of the support column 5 and the threaded rod 601 are both provided with movable sleeves 602, and the right movable sleeve 602 is slidably connected to the surface of the support column 5, and the left movable sleeve 602 is threadedly connected to the surface of the threaded rod 601. A cylinder 603 is provided at the bottom of the support plate 4, and the output end of the cylinder 603 is fixedly connected to the back side of the fixed plate 2.

[0023] like Figure 1-4As shown, the forklift frame 1 is used to support and fix the components on the top, and is also used to support the transfer box so as to perform unloading operations on the transfer box. The fixed plate 2 is used to fix the push plate 3 and can drive the push plate 3 to move so that the push plate 3 can move the transfer box to the inner side of the top of the forklift frame 1. The support plate 4 and the support column 5 are used to support the adjustment mechanism 6 to improve the stability of the support column 5. The adjustment mechanism 6 is used to adjust the height and position of the fixed plate 2 so that the fixed plate 2 can drive the push plate 3 to move so that the push plate 3 can move the transfer box to the inner side of the top of the forklift frame 1, thereby achieving the purpose of straightening the transfer box, which not only saves manpower, but also improves the unloading efficiency of the transfer box, and provides convenience for the unloading operation of injection molded parts.

[0024] Example 2

[0025] Reference Figure 2 and 3 , which is the second embodiment of the present utility model, and this embodiment is based on the previous embodiment.

[0026] In this embodiment, the front of the movable sleeve 602 is fixedly connected to the limiting frame 604, and both sides of the back of the fixed plate 2 are fixedly connected to the limiting plates 605. The rear end of the limiting plate 605 extends to the inner cavity of the limiting frame 604 and is slidably connected to the inner cavity of the limiting frame 604.

[0027] A fixed sleeve 606 is fixedly connected to the back of the cylinder 603 , and connecting plates 607 are fixedly connected to both sides of the fixed sleeve 606 . One end of the connecting plate 607 away from the fixed sleeve 606 is fixedly connected to the side close to the two movable sleeves 602 .

[0028] A servo motor 608 is fixedly connected to the left side of the top of the support plate 4 . The top of the threaded rod 601 passes through the support plate 4 and is in driving connection with the output shaft of the servo motor 608 .

[0029] like Figure 2 and 4 As shown, after the servo motor 608 is started, the output shaft of the servo motor 608 can drive the threaded rod 601 to rotate. When the threaded rod 601 rotates, it can cooperate with the movable sleeve 602 to adjust the height of the fixed plate 2 and the push plate 3. When the output end of the cylinder 603 is extended or retracted, it can adjust the front and rear positions of the fixed plate 2 and the push plate 3 so as to move the transfer box to the inner side of the forklift frame 1 to prevent it from tipping over. The limit frame 604 and the limit plate 605 cooperate to support and limit the fixed plate 2 to prevent the angle of the fixed plate 2 from deflecting. The fixing sleeve 606 and the connecting plate 607 cooperate to fix the cylinder 603 and improve the stability of the cylinder 603 when in use.

[0030] Example 3

[0031] Reference Figure 3 and 4 , which is the third embodiment of the present utility model, is based on the first two embodiments.

[0032] In this embodiment, a fixing frame 7 is fixedly connected to the left side of the support plate 4 , and the bottom of the fixing frame 7 is fixedly connected to the forklift frame 1 .

[0033] The right side of the fixing frame 7 is fixedly connected to the limiting groove 8, and the left side of the left movable sleeve 602 is fixedly connected to the limiting block 9. The left side of the limiting block 9 extends to the inner cavity of the limiting groove 8 and is slidably connected to the inner cavity of the limiting groove 8.

[0034] like Figure 3 and 4 As shown, the fixing frame 7, the limiting groove 8 and the limiting block 9 cooperate to limit the left movable sleeve 602 to prevent its angle from deflecting.

[0035] When in use, first use the forklift to adjust the position and height of the forklift frame 1, shovel the transfer box to the top of the forklift frame 1, and then start the servo motor 608. After starting the servo motor 608, the output shaft of the servo motor 608 can drive the threaded rod 601 to rotate. When the threaded rod 601 rotates, it can cooperate with the movable sleeve 602 to adjust the height of the fixed plate 2 and the push plate 3. When the output end of the cylinder 603 is extended and retracted, it can adjust the front and rear positions of the fixed plate 2 and the push plate 3 so as to move the transfer box to the inner side of the forklift frame 1 to prevent it from tipping over. The limit frame 604 and the limit plate 605 cooperate to support and limit the fixed plate 2 to prevent the angle of the fixed plate 2 from deflecting.

[0036] The standard parts used in this application document can all be purchased from the market, and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in this field. In addition, this application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.

[0037] While the present invention has been described above with reference to preferred embodiments, this is not intended to limit the present invention. Persons skilled in the art will readily appreciate that various modifications and variations may be made without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the claims.

Claims

1. A unloading device for packaging injection molded parts, comprising a forklift frame (1), characterized in that: The front of the forklift frame (1) is provided with a fixing plate (2), the bottom of the fixing plate (2) is fixedly connected to a pushing plate (3), and the number of the pushing plates (3) is four. A support plate (4) is provided above the forklift frame (1), and a support column (5) is fixedly connected to the right side of the bottom of the support plate (4), and the bottom of the support column (5) is fixedly connected to the top of the forklift frame (1). An adjustment mechanism (6) is provided on the top of the forklift frame (1), and the adjustment mechanism (6) includes a threaded rod (601), and the threaded rod (601) is located at On the left side of the bottom of the support plate (4), the bottom of the threaded rod (601) is movably connected to the top of the forklift frame (1) through a bearing, and the surfaces of the support column (5) and the threaded rod (601) are both provided with movable sleeves (602), the movable sleeve (602) on the right side is slidably connected to the surface of the support column (5), and the movable sleeve (602) on the left side is threadedly connected to the surface of the threaded rod (601), and a cylinder (603) is provided at the bottom of the support plate (4), and the output end of the cylinder (603) is fixedly connected to the back side of the fixed plate (2).

2. The unloading device for packaging injection molded parts according to claim 1, characterized in that: The front side of the movable sleeve (602) is fixedly connected to the limiting frame (604), and both sides of the back side of the fixed plate (2) are fixedly connected to the limiting plates (605). The rear end of the limiting plates (605) extends to the inner cavity of the limiting frame (604) and is slidably connected to the inner cavity of the limiting frame (604).

3. The unloading device for packaging injection molded parts according to claim 2, characterized in that: The back of the cylinder (603) is fixedly connected to a fixed sleeve (606), and both sides of the fixed sleeve (606) are fixedly connected to connecting plates (607). The end of the connecting plate (607) away from the fixed sleeve (606) is fixedly connected to the side close to the two movable sleeves (602).

4. The unloading device for packaging injection molded parts according to claim 1, characterized in that: A servo motor (608) is fixedly connected to the left side of the top of the support plate (4), and the top of the threaded rod (601) passes through the support plate (4) and is in driving connection with the output shaft of the servo motor (608).

5. The unloading device for packaging injection molded parts according to claim 1, characterized in that: The left side of the support plate (4) is fixedly connected to a fixing frame (7), and the bottom of the fixing frame (7) is fixedly connected to the forklift frame (1).

6. The unloading device for packaging injection molded parts according to claim 5, characterized in that: The right side of the fixing frame (7) is fixedly connected to the limiting groove (8), and the left side of the movable sleeve (602) is fixedly connected to the limiting block (9). The left side of the limiting block (9) extends to the inner cavity of the limiting groove (8) and is slidably connected to the inner cavity of the limiting groove (8).