Coating filling equipment
By combining the paint filling equipment with a clamping cylinder and an elastic guide mechanism, precise positioning and automatic filling of the bottle are achieved, solving the problems of inaccurate positioning and low efficiency in existing equipment, improving filling accuracy and production efficiency, and reducing labor intensity and equipment costs.
Patent Information
- Application Number
- CN202422878700.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing paint filling equipment has problems such as inaccurate positioning, low production efficiency, high labor intensity and poor safety, especially the bottle position deviation and insufficient filling accuracy caused by manual operation.
The pressing plate controlled by the compacting cylinder is combined with the elastic guide mechanism, and the precise positioning of the bottle body is achieved through the conveyor belt and positioning mechanism. The automatic filling is achieved through the driving mechanism and multiple flexible hoses, reducing manual operation.
It improves filling accuracy, increases production efficiency, reduces labor intensity and equipment costs, and enhances equipment stability and safety.
Smart Images

Figure CN223357387U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling equipment, in particular to a paint filling equipment. Background Art
[0002] Paint filling equipment is widely used in many industries, including chemicals and building materials. It is mainly used to automatically fill liquid or semi-fluid paint into bottles. With the improvement of industrial automation level, the requirements for filling accuracy and efficiency are also increasing.
[0003] Currently, most common paint filling equipment on the market uses manual or semi-automatic methods to position and fill bottles. This method has the following problems:
[0004] 1. Inaccurate positioning: Manual operation can easily cause the bottle position to shift, affecting filling accuracy.
[0005] 2. Low production efficiency: Manual operation takes a long time and cannot meet the needs of large-scale production.
[0006] 3. High labor intensity: Long-term manual operation increases the labor intensity of workers and is not conducive to continuous work.
[0007] 4. Poor safety: Misoperation is prone to occur during manual operation, which poses certain safety hazards.
[0008] To this end, the present application proposes a paint filling device that can achieve efficient and accurate bottle positioning and automatic filling to replace manual labor, so as to achieve stable, safe and efficient paint filling. Utility Model Content
[0009] In view of the deficiencies in the background technology, the utility model provides a paint filling device.
[0010] The technical solution adopted by the utility model is: a paint filling device, including a frame, a conveyor belt arranged above the frame for conveying bottles, a feeding mechanism arranged on the frame through a vertical rod, and a positioning mechanism for positioning the bottles;
[0011] The positioning mechanism includes a cylinder plate fixed on the vertical pole, a clamping cylinder fixed on the cylinder plate, a telescopic rod connected to the output end of the clamping cylinder, a pressure plate movably sleeved on the telescopic rod, elastic guide mechanisms arranged on both sides of the pressure plate, and a positioning plate fixed on the vertical pole opposite to the pressure plate, a fixing nut threadedly connected to the top of the telescopic rod, and at least two clamping ports are provided on the pressure plate.
[0012] Furthermore, the elastic guide mechanism includes a sliding sleeve fixed on the cylinder plate, a sliding rod passing through the through hole of the cylinder plate and slidingly cooperating with the sliding sleeve, a limiting plate fixed on the threaded section at the top of the sliding rod, a buffer spring mounted on the threaded section, and a tension adjustment nut threadedly connected to the threaded section, one end of the buffer spring is against the limiting plate, and the other end is against the cylinder plate.
[0013] Furthermore, the outer ring of the table top of the frame has a material blocking step extending upward.
[0014] Furthermore, bottle-blocking railings are provided on both sides of the transmission belt.
[0015] Furthermore, the feeding mechanism includes a feeding main pipe, a plurality of flexible leather hoses connected to the feeding main pipe, a filling nozzle connected to the flexible leather hoses, and a driving mechanism for driving the filling nozzle to move up and down.
[0016] Furthermore, the driving mechanism includes a driving mounting plate fixed on the vertical pole, a driving cylinder fixed on the driving mounting plate, a driving beam connected to the output end of the driving cylinder, and a connecting tube connected to the driving beam, the connecting tube is sleeved on the sleeve rod on the filling nozzle, and a pressure spring is provided between the connecting tube and the filling nozzle.
[0017] Furthermore, a feed valve is provided at the inlet of the feed main pipe.
[0018] The beneficial effects of the utility model are:
[0019] 1. Improved positioning accuracy: The combination of the pressure plate controlled by the compression cylinder and the elastic guide mechanism can accurately position the bottle at the specified position, effectively avoiding the displacement of the bottle during the filling process, thereby significantly improving the filling accuracy.
[0020] 2. Improved production efficiency: This application can automatically complete the filling of paint, replacing manual operation. Moreover, it is equipped with multiple pressing ports, which can position multiple bottles at a time. Combined with the feeding mechanism, multiple bottles can be filled at one time, thereby greatly improving the overall filling efficiency, reducing the labor burden of workers, and reducing the production cost of the enterprise.
[0021] 3. Enhanced equipment stability: The positioning mechanism adopts a simple mechanical structure, which reduces the failure points compared to the complex manipulator system, improves the stability and reliability of equipment operation, and reduces equipment costs.
[0022] In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages.
[0023] The present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural diagram of the present utility model.
[0025] Figure 2 It is a structural diagram of the positioning mechanism.
[0026] Figure 3 This is a schematic diagram of the positioning mechanism from another perspective.
[0027] Figure 4 This is a schematic diagram of the pressure plate.
[0028] Figure 1-4 In: 1. Frame; 3. Conveyor belt; 4. Vertical pole; 5. Cylinder plate; 6. Clamping cylinder; 7. Telescopic rod; 8. Pressing plate; 9. Positioning plate; 10. Fixing nut; 11. Clamping port; 12. Sliding sleeve; 13. Sliding rod; 14. Limiting plate; 15. Buffer spring; 16. Tension adjusting nut; 17. Material blocking step; 18. Bottle blocking railing; 19. Feed main pipe; 20. Flexible leather hose; 21. Filling nozzle; 22. Drive mounting plate; 23. Drive cylinder; 24. Drive beam; 25. Connecting tube; 26. Pressure spring; 27. Feed valve. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0031] The utility model provides a paint filling device.
[0032] In this embodiment, referring to Figure 1-4 The paint filling equipment includes a frame 1, a conveyor belt 3 arranged above the frame for conveying bottles, a feeding mechanism arranged on the frame through a vertical rod 4, and a positioning mechanism for positioning the bottles;
[0033] The positioning mechanism includes a cylinder plate 5 fixed on the vertical pole, a clamping cylinder 6 fixed on the cylinder plate, a telescopic rod 7 connected to the output end of the clamping cylinder, a pressing plate 8 movably sleeved on the telescopic rod, elastic guide mechanisms arranged on both sides of the pressing plate, and a positioning plate 9 fixed on the vertical pole opposite to the pressing plate, a fixing nut 10 threadedly connected to the top of the telescopic rod, and at least two clamping ports 11 are provided on the pressing plate.
[0034] In the above technical solution, the pressure plate controlled by the clamping cylinder is combined with the elastic guide mechanism to accurately position the bottle at the specified position, effectively avoiding displacement of the bottle during the filling process, thereby significantly improving the filling accuracy.
[0035] In addition, after adopting the above solution, the paint can be automatically and completely filled, replacing manual operation. Moreover, multiple clamping ports are provided, which can position multiple bottles at a time. Combined with the feeding mechanism, multiple bottles can be filled at one time, thereby greatly improving the overall filling efficiency, reducing the labor burden of workers, and reducing the company's production costs.
[0036] Specifically, the elastic guide mechanism includes a sliding sleeve 12 fixed on the cylinder plate, a sliding rod 13 passing through the through hole of the cylinder plate and slidingly cooperating with the sliding sleeve, a limiting plate 14 fixed on the threaded section at the top of the sliding rod, a buffer spring 15 mounted on the threaded section and a tension adjustment nut 16 threadedly connected to the threaded section, one end of the buffer spring is against the limiting plate, and the other end is against the cylinder plate.
[0037] The elastic guide mechanism of the above structure can not only guide the forward and backward movement of the pressure plate by using the sliding rod and the sliding sleeve, but also play a pre-tightening and buffering role in the process of pressing the bottle body by setting a buffer spring, thereby preventing the pressure plate from causing damage to the bottle body due to hard pressure on the bottle body.
[0038] Specifically, the outer ring of the table top of the frame has a material blocking step 17 extending upward.
[0039] In this embodiment, the material retaining step can effectively prevent the dripping liquid from overflowing everywhere, thereby maintaining the security of the working environment.
[0040] Specifically, bottle-blocking railings 18 are provided on both sides of the transmission belt.
[0041] In this embodiment, the bottle-blocking railing helps to maintain the position of the bottle on the conveyor belt, preventing the bottle from deviating from the predetermined trajectory, and further ensuring the smooth progress of the filling process.
[0042] Specifically, the feeding mechanism includes a feeding main pipe 19, a plurality of flexible leather hoses 20 connected to the feeding main pipe, a filling nozzle 21 connected to the flexible leather hoses, and a driving mechanism for driving the filling nozzle to move up and down.
[0043] In this embodiment, the design of multiple flexible hoses and multiple filling nozzles allows for filling multiple bottles simultaneously, thereby improving production efficiency.
[0044] Specifically, the driving mechanism includes a driving mounting plate 22 fixed on the vertical pole, a driving cylinder 23 fixed on the driving mounting plate, a driving beam 24 connected to the output end of the driving cylinder, and a connecting tube 25 connected to the driving beam. The connecting tube is sleeved on the sleeve rod on the filling nozzle, and a pressure spring 26 is provided between the connecting tube and the filling nozzle.
[0045] In this embodiment, the driving mechanism drives the filling nozzle to move up and down by driving the cylinder, thereby ensuring stable contact between the filling nozzle and the bottle body and improving the filling accuracy.
[0046] Specifically, a feed valve 27 is provided at the inlet of the feed main pipe.
[0047] In this embodiment, the setting of the feed valve can accurately control the feed speed, ensure the stable supply of materials during the filling process, and avoid the occurrence of over- or under-supply.
[0048] Technical personnel please note: Although the utility model has been described according to the above specific implementation methods, the concept of the utility model is not limited to this utility model. Any modification using the concept of the utility model will be included in the scope of protection of this patent right.
Claims
1. A paint filling device, characterized in that: It includes a frame, a conveyor belt arranged above the frame for conveying bottles, a feeding mechanism arranged on the frame through a vertical rod, and a positioning mechanism for positioning the bottles; The positioning mechanism includes a cylinder plate fixed on the vertical pole, a clamping cylinder fixed on the cylinder plate, a telescopic rod connected to the output end of the clamping cylinder, a pressure plate movably sleeved on the telescopic rod, elastic guide mechanisms arranged on both sides of the pressure plate, and a positioning plate fixed on the vertical pole opposite to the pressure plate, a fixing nut threadedly connected to the top of the telescopic rod, and at least two clamping ports are provided on the pressure plate.
2. The paint filling equipment according to claim 1, characterized in that: The elastic guide mechanism includes a sliding sleeve fixed on the cylinder plate, a sliding rod passing through the through hole of the cylinder plate and slidingly cooperating with the sliding sleeve, a limit plate fixed on the threaded section at the top of the sliding rod, a buffer spring sleeved on the threaded section and a tension adjustment nut threadedly connected to the threaded section, one end of the buffer spring is against the limit plate, and the other end is against the cylinder plate.
3. The paint filling equipment according to claim 1, characterized in that: The outer ring of the table top of the frame is provided with a material blocking step extending upward.
4. The paint filling equipment according to claim 1, characterized in that: Bottle blocking rails are arranged on both sides of the transmission belt.
5. The paint filling equipment according to claim 1, characterized in that: The feeding mechanism comprises a feeding main pipe, a plurality of flexible leather hoses connected to the feeding main pipe, a filling nozzle connected to the flexible leather hoses, and a driving mechanism for driving the filling nozzle to move up and down.
6. The paint filling equipment according to claim 5, characterized in that: The driving mechanism includes a driving mounting plate fixed on the vertical pole, a driving cylinder fixed on the driving mounting plate, a driving beam connected to the output end of the driving cylinder, and a connecting tube connected to the driving beam. The connecting tube is sleeved on the sleeve rod on the filling nozzle, and a pressure spring is provided between the connecting tube and the filling nozzle.
7. The paint filling equipment according to claim 5, characterized in that: A feeding valve is provided at the inlet of the feeding main pipe.