Rotatable lifting deaerator

The rotatable and liftable deaerator design solves the problem of fixed mounting height and angle, achieves precise installation and optimized energy utilization, and improves equipment reliability and energy efficiency.

CN223357427UActive Publication Date: 2025-09-19WUHAN DAFANG MECHANICAL & ELECTRICAL
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Patent Information

Application Number
CN202422411803.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-09-19
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The mounting height and angle of existing deaerators are fixed, which makes it difficult to meet the precise installation requirements of different usage scenarios and affects the optimal working state of the equipment.

Method used

A rotatable and liftable deaerator was designed. The angle and height of the deaerator were adjusted by a spiral elevator and a fixed seat motor. The vacuum chamber and insulation layer were combined for thermal insulation to optimize the utilization rate of heating steam.

Benefits of technology

It improves the reliability and service life of equipment, reduces maintenance difficulty and downtime, optimizes energy utilization efficiency, and avoids equipment damage and personal injury.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotatable lifting deaerator, relates to the technical field of deaerators, and aims to solve the problems that the heights and the angles of mounting areas of the deaerators in each use scene are different, most of fixed mounting seats only have several height sizes, and the requirements of the deaerators on accurate mounting heights and angles are difficult to meet. A fixed seat is arranged at the lower end of a deaerator body, two spiral elevators are symmetrically installed above the fixed seat, driven inner gears are fixedly connected with the lower ends of the spiral elevators, a deaeration tower is arranged at the upper end of the deaerator body, and a deaeration tower is arranged at the lower end of the deaerator body. A deoxidizing water tank is arranged below the deoxidizing tower, the spiral elevator comprises a screw rod, a spiral elevator shell, a transmission groove, a driving screw rod, a screw sleeve, a screw sleeve positioning edge, a spiral elevator bearing and a mounting seat, and the spiral elevator shell is arranged at the outer end of the spiral elevator.
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Description

Technical Field

[0001] The utility model relates to the technical field of deaerators, in particular to a rotatable and liftable deaerator. Background Art

[0002] Deaerators are key components of boilers and heating systems. Their primary function is to remove dissolved oxygen and other gases from the feedwater of thermal systems, preventing corrosion of thermal equipment and ensuring the safe operation of power plants and industrial boilers. Deaerators are primarily classified into two categories: rotary film deaerators and vacuum deaerators. Rotary film deaerators include new rotary film deaerators and high-pressure deaerators, while vacuum deaerators are categorized into low-pressure vacuum deaerators and two-stage jet vacuum deaerators. Deaerators are widely used to deoxygenate feedwater for various power station boilers, industrial boilers, and thermal power plant makeup water. Their efficient deoxygenation capacity and stable performance are crucial for ensuring the safe operation of thermal equipment.

[0003] Chinese patent publication number CN215479855U discloses a rotary film deaerator, comprising a deaerator water tank, a deaerator body fixedly connected to the top of the deaerator water tank, a tank-to-tank connecting pipe fixedly connected to the top of the deaerator water tank, an inspection pipe fixedly connected to the left side of the deaerator body, a fixed pipe fixedly connected to the top of the deaerator body, an exhaust pipe fixedly connected to the top of the fixed pipe, a safety valve pipe fixedly connected to the top of the deaerator body, a high-pressure drain pipe fixedly connected to the left side of the deaerator body, a return water inlet pipe fixedly connected to the front of the deaerator water tank, a heating steam pipe fixedly connected to the right side of the deaerator body, and a feed water pump recirculation pipe fixedly connected to the top of the deaerator water tank. This rotary film deaerator can ensure the positioning accuracy and processing precision of the deaerator head jet hole, can better contact with steam to achieve heat and mass transfer, and can deeply deoxygenate the feed water.

[0004] The above-mentioned existing technical solutions have the following defects: the height and angle of the installation area of ​​the deaerator in each usage scenario are different, and most fixed mounting bases only have a few height sizes, which makes it difficult to meet the precise installation height and angle requirements of the deaerator and difficult to achieve the optimal working state. Therefore, we propose a rotatable and liftable deaerator to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a rotatable and liftable deaerator to solve the problem in the above background technology that the height and angle of the installation area of ​​the deaerator in each usage scenario are different, and most fixed mounting bases have only a few height sizes, which makes it difficult to meet the precise installation height and angle requirements of the deaerator and difficult to achieve the best working state.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a rotatable and liftable deaerator, comprising a deaerator body, a fixed seat is provided at the lower end of the deaerator body, two spiral elevators are symmetrically installed above the fixed seat, the driven internal gear is fixedly connected to the lower end of the spiral elevator, a deaerator tower is provided at the upper end of the deaerator body, and a deaerator water tank is provided below the deaerator tower.

[0007] Preferably, a water level gauge is sealed and installed on one side of the deaeration water tank.

[0008] Preferably, a rotary film device is fixedly installed at the upper end of the deaeration tower, a drain pipe is installed below the rotary film device, a water sprinkling grate is installed below the drain pipe, a packing layer is installed below the water sprinkling grate, and a gas distribution chamber is installed below the packing layer.

[0009] Preferably, the outer ends of the deaeration tower and the deaeration water tank are provided with vacuum chambers, the vacuum chamber of the deaeration water tank is provided with an insulation layer, an interlayer is provided between the insulation layer and the vacuum chamber, a heat absorption tube is installed inside the insulation layer, a rotary film inlet pipe is installed at the upper end of one side of the deaeration water tank, the rotary film inlet pipe is sealedly connected to one end of the heat absorption tube, and the other end of the heat absorption tube passes through the interior of the insulation layer and is sealedly connected to the rotary film.

[0010] Preferably, the screw elevator comprises a screw, a screw elevator housing, a transmission groove, an active screw, a screw sleeve, a screw sleeve positioning edge, a screw elevator bearing and a mounting seat, and the outer end of the screw elevator is provided with a screw elevator housing.

[0011] Preferably, a transmission groove is provided inside the screw elevator housing, and an active screw is rotatably installed inside the transmission groove. A screw sleeve is provided on one side of the active screw, and the screw sleeve is meshed and connected with the active screw. Screw sleeve positioning edges are provided at the upper and lower ends of the screw sleeve, and the screw sleeve positioning edges are rotatably connected to the inner wall of the transmission groove through the screw elevator bearing, and the internal thread of the screw sleeve is connected to the screw.

[0012] Preferably, a driven internal gear is rotatably installed inside the fixed seat, a fixed seat motor is installed above the fixed seat at the lower end of the driven internal gear, a fixed seat driving gear is installed on the output end of the fixed seat motor, the fixed seat driving gear is meshed and connected with the driven internal gear, a rotating shaft is provided at the middle position of the lower end of the driven internal gear, and the rotating shaft is rotatably connected to the fixed seat through a fixed seat bearing.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The fixed seat in the present invention can adjust the angle, and the setting of the spiral elevator can adjust different heights to adapt to different installation environments. By rotating and lifting, the deaerator can be easily moved to a position that is convenient for maintenance and overhaul, reducing the difficulty of maintenance and downtime, and improving the reliability and service life of the equipment. By precisely controlling the position and angle of the deaerator, the utilization rate of heating steam can be optimized, unnecessary energy consumption can be reduced, and energy utilization efficiency can be improved. In an emergency, the deaerator can be quickly moved to a safe position by rotating and lifting to avoid damage to personnel and equipment. This solves the problem that the height and angle of the installation area of ​​the deaerator in each usage scenario are different, and most fixed mounting seats only have a few height sizes, which makes it difficult to meet the precise installation height and angle requirements of the deaerator and difficult to achieve the best working state.

[0015] 2. In the present invention, water enters through the water inlet pipe of the rotary film device and flows along the heat absorption tube. When the water flows, its own threaded setting increases the contact area with the deaerator water tank. The heat dissipated in the deaerator water tank can heat the water in the heat absorption tube. The water absorbs the heat of the deaerator water tank, reducing the heating cost. At the same time, the inlet water temperature is steadily increased with the operating state of the deaerator body, thereby solving the problem of unstable inlet water temperature, thereby avoiding vibration of the rotary film deaerator due to temperature problems during operation, and preventing equipment damage. The thermal insulation layer arranged on the outside of the deaerator water tank reduces the loss of heat inside the deaerator water tank, thereby reducing heating costs. Thermal insulation is performed by the vacuum chamber. In a vacuum environment, since there is no fluid, heat convection is also completely eliminated, thereby reducing heat dissipation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 For this utility model Figure 1 A partial enlarged view of area A;

[0018] Figure 3 This is a schematic structural diagram of the screw elevator in the present invention;

[0019] Figure 4 It is a structural schematic diagram of the fixing seat in the utility model.

[0020] In the figure: 1. Deaerator body; 2. Deaerator tower; 3. Spinner; 4. Drain pipe; 5. Water grate; 6. Packing layer; 7. Gas distribution chamber; 8. Water level gauge; 9. Fixed seat; 11. Screw elevator; 12. Screw; 13. Deaerator water tank; 14. Insulation layer; 15. Interlayer; 16. Vacuum chamber; 17. Spinner water inlet pipe; 18. Heat absorption pipe; 19. Screw elevator housing; 20. Transmission groove; 21. Active screw; 22. Screw sleeve; 23. Screw sleeve positioning edge; 24. Screw elevator bearing; 25. Fixed seat motor; 26. Mounting seat; 27. Fixed seat active gear; 28. Driven internal gear; 29. ​​Rotating shaft; 30. Fixed seat bearing. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] See also Figure 1-4 The utility model provides an embodiment: a rotatable and liftable deaerator, comprising a deaerator body 1, a fixed seat 9 is provided at the lower end of the deaerator body 1, two spiral elevators 11 are symmetrically installed above the fixed seat 9, a driven internal gear 28 is fixedly connected to the lower end of the spiral elevator 11, a deaerator tower 2 is provided at the upper end of the deaerator body 1, and a deaerator water tank 13 is provided below the deaerator tower 2.

[0023] The fixed base 9 achieves angle adjustment by rotating the fixed base driving gear 27 through the output end of the fixed base motor 25. The fixed base driving gear 27 drives the driven internal gear 28 to rotate, and the driven internal gear 28 drives the upper screw elevator 11 to rotate, thereby achieving angle adjustment. The setting of the screw elevator 11 can be adjusted to different heights. The motor of the screw elevator 11 drives the driving screw 21 to rotate. The driving screw 21 drives the screw sleeve 22 to rotate through a meshing connection. The internal thread of the screw sleeve 22 drives the screw 12 up and down, thereby achieving height adjustment to adapt to different installation environments. By rotating and lifting, the deaerator can be easily moved to a position convenient for maintenance and overhaul, reducing maintenance difficulty and downtime, and improving the reliability and service life of the equipment. By precisely controlling the position and angle of the deaerator, the utilization rate of the heating steam can be optimized, unnecessary energy consumption can be reduced, and energy efficiency can be improved. In an emergency, the deaerator can be quickly moved to a safe position by rotating and lifting to avoid damage to personnel and equipment.

[0024] See also Figure 1A water level gauge 8 is sealed and installed on one side of the deaeration water tank 13. A rotary film device 3 is fixedly installed at the upper end of the deaeration tower 2. A drain pipe 4 is installed below the rotary film device 3. A water sprinkling grate 5 is installed below the drain pipe 4. A packing layer 6 is installed below the water sprinkling grate 5. A gas distribution chamber 7 is installed below the packing layer 6.

[0025] See also Figure 1-2 A vacuum chamber 16 is provided at the outer ends of the deaeration tower 2 and the deaeration water tank 13, and an insulation layer 14 is provided inside the vacuum chamber 16 of the deaeration water tank 13. A partition 15 is provided between the insulation layer 14 and the vacuum chamber 16, and a heat absorption pipe 18 is installed inside the insulation layer 14. A rotary film inlet pipe 17 is installed at the upper end of one side of the deaeration water tank 13, and the rotary film inlet pipe 17 is sealed with one end of the heat absorption pipe 18, and the other end of the heat absorption pipe 18 passes through the interior of the insulation layer 14 and is sealed with the rotary film 3.

[0026] See also Figure 3 The screw elevator 11 includes a screw 12, a screw elevator housing 19, a transmission groove 20, an active screw 21, a screw sleeve 22, a screw sleeve positioning edge 23, a screw elevator bearing 24 and a mounting seat 26. The outer end of the screw elevator 11 is provided with a screw elevator housing 19, and a transmission groove 20 is opened inside the screw elevator housing 19. The active screw 21 is rotatably installed inside the transmission groove 20. A screw sleeve 22 is provided on one side of the active screw 21. The screw sleeve 22 is meshed with the active screw 21. The upper and lower ends of the screw sleeve 22 are provided with a screw sleeve positioning edge 23. The screw sleeve positioning edge 23 is rotatably connected to the inner wall of the transmission groove 20 through the screw elevator bearing 24. The internal thread of the screw sleeve 22 is connected to the screw 12.

[0027] See also Figure 4 A driven internal gear 28 is rotatably installed inside the fixed seat 9. A fixed seat motor 25 is installed above the fixed seat 9 at the lower end of the driven internal gear 28. The output end of the fixed seat motor 25 is driven by a fixed seat driving gear 27. The fixed seat driving gear 27 is meshed with the driven internal gear 28. A rotating shaft 29 is provided at the middle position of the lower end of the driven internal gear 28. The rotating shaft 29 is rotatably connected to the fixed seat 9 through a fixed seat bearing 30.

[0028] Working principle: When in use, water enters through the rotary membrane device water inlet pipe 17 and flows along the heat absorption tube 18. When the water flows, its own threaded setting increases the contact area with the deaeration water tank 13. The heat dissipated in the deaeration water tank 13 can heat the water in the heat absorption tube 18. The water absorbs the heat of the deaeration water tank 13, reducing the heating cost. At the same time, the inlet water temperature is steadily increased with the operating state of the deaerator body 1, thereby solving the problem of unstable inlet water temperature, thereby avoiding vibration of the rotary membrane deaerator due to temperature problems during operation, and preventing equipment damage. The heated water enters the rotary membrane device 3, and the water forms a water film skirt through the rotary membrane device 3 to exchange heat with the heating steam, forming a primary deoxygenation. Subsequently, the feed water comes into contact with the rising secondary heated steam through the water sprinkling grate 26. The feed water that has been roughly deoxygenated through the rotary film section is secondary distributed on the water sprinkling grate 5 and falls evenly on the packing layer 6 installed thereunder in the form of rain. The deoxygenated water is collected in the deoxygenated water tank 13. The insulation layer 14 arranged on the outside of the deoxygenated water tank 13 reduces the heat loss inside the deoxygenated water tank 13, thereby reducing the heating cost. The vacuum chamber 16 is used for thermal insulation. In a vacuum environment, since there is no fluid, heat convection is also completely eliminated, thereby reducing heat dissipation. The fixed seat 9 realizes angle adjustment, and the output end of the fixed seat motor 25 drives the fixed seat driving gear. 27 rotates, the fixed seat driving gear 27 drives the driven internal gear 28 to rotate, and the driven internal gear 28 drives the upper screw elevator 11 to rotate, thereby achieving angle adjustment. The setting of the screw elevator 11 can be adjusted to different heights. The motor of the screw elevator 11 drives the driving screw 21 to rotate. The driving screw 21 drives the screw sleeve 22 to rotate through the meshing connection. The internal thread of the screw sleeve 22 drives the screw 12 up and down, thereby achieving height adjustment to adapt to different installation environments. By rotating and lifting, the deaerator can be easily moved to a position convenient for maintenance and overhaul, reducing maintenance difficulty and downtime, and improving the reliability and service life of the equipment. By precisely controlling the position and angle of the deaerator, the utilization rate of the heating steam can be optimized, unnecessary energy consumption can be reduced, and energy efficiency can be improved. In an emergency, the deaerator can be quickly moved to a safe position by rotating and lifting to avoid damage to personnel and equipment.

[0029] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A deaerator capable of rotating and lifting, comprising a deaerator body (1) and a driven internal gear (28), characterized in that: A fixing seat (9) is provided at the lower end of the deaerator body (1), two screw elevators (11) are symmetrically installed above the fixing seat (9), the driven internal gear (28) is fixedly connected to the lower end of the screw elevator (11), a deaerator tower (2) is provided at the upper end of the deaerator body (1), and a deaerator water tank (13) is provided below the deaerator tower (2).

2. The rotatable and liftable deaerator according to claim 1, characterized in that: A water level gauge (8) is sealed and installed on one side of the deoxygenated water tank (13).

3. The rotatable and liftable deaerator according to claim 1, characterized in that: A rotary film device (3) is fixedly installed at the upper end of the deaeration tower (2), a drain pipe (4) is installed below the drain pipe (4), a water sprinkling grate (5) is installed below the water sprinkling grate (5), a packing layer (6) is installed below the packing layer (6), and a gas distribution chamber (7) is installed below the packing layer (6).

4. The rotatable and liftable deaerator according to claim 3, characterized in that: The outer ends of the deaeration tower (2) and the deaeration water tank (13) are provided with a vacuum cavity (16); a heat-insulating layer (14) is provided inside the vacuum cavity (16) of the deaeration water tank (13); an interlayer (15) is provided between the heat-insulating layer (14) and the vacuum cavity (16); a heat-absorbing pipe (18) is installed inside the heat-insulating layer (14); a water inlet pipe (17) of a rotary film device is installed at the upper end of one side of the deaeration water tank (13); the water inlet pipe (17) of the rotary film device is sealedly connected to one end of the heat-absorbing pipe (18); the other end of the heat-absorbing pipe (18) passes through the interior of the heat-insulating layer (14) and is sealedly connected to the rotary film device (3).

5. The rotatable and liftable deaerator according to claim 1, characterized in that: The screw elevator (11) comprises a screw (12), a screw elevator housing (19), a transmission groove (20), an active screw (21), a screw sleeve (22), a screw sleeve positioning edge (23), a screw elevator bearing (24) and a mounting seat (26); the outer end of the screw elevator (11) is provided with a screw elevator housing (19).

6. The rotatable and liftable deaerator according to claim 5, characterized in that: A transmission groove (20) is provided inside the screw elevator housing (19), and an active screw (21) is rotatably installed inside the transmission groove (20). A screw sleeve (22) is provided on one side of the active screw (21), and the screw sleeve (22) is meshed and connected with the active screw (21). The upper and lower ends of the screw sleeve (22) are both provided with screw sleeve positioning edges (23), and the screw sleeve positioning edges (23) are rotatably connected to the inner wall of the transmission groove (20) through a screw elevator bearing (24). The screw sleeve (22) is internally threadedly connected to the screw (12).

7. The rotatable and liftable deaerator according to claim 1, characterized in that: A driven internal gear (28) is rotatably mounted inside the fixed seat (9), a fixed seat motor (25) is mounted above the fixed seat (9) at the lower end of the driven internal gear (28), a fixed seat driving gear (27) is installed at the output end of the fixed seat motor (25), the fixed seat driving gear (27) is meshed and connected with the driven internal gear (28), a rotating shaft (29) is arranged at the middle position of the lower end of the driven internal gear (28), and the rotating shaft (29) is rotatably connected to the fixed seat (9) through a fixed seat bearing (30).

Citation Information

Patent Citations

  • Rotating film type deaerator

    CN215479855U