Solid-liquid separation device for sludge treatment
The servo motor-driven bidirectional screw system and synchronous belt drive design solve the problem of slow sludge settling speed, achieve efficient solid-liquid separation, shorten processing time and reduce floor space requirements, making it suitable for environments with limited space.
Patent Information
- Application Number
- CN202422351147.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-26
AI Technical Summary
In existing sludge treatment, the solid-liquid separation speed of the sedimentation method is slow and the treatment efficiency is low. It requires a large sedimentation tank or sedimentation tank, which increases the facility construction and floor space.
The servo motor-driven bidirectional screw system is used to synchronize the movement of the extrusion frame through the synchronous belt drive to achieve the extrusion and separation of the sludge. The electric telescopic rod and scraper design are combined to quickly remove moisture from the sludge. The synchronous wheel and synchronous belt are used to ensure the uniformity of extrusion. The lifting component and drainage design are combined to improve the dehydration efficiency.
It achieves rapid dehydration of sludge, shortens processing time, reduces floor space requirements, is suitable for use in limited spaces, and improves processing efficiency and the convenience of subsequent operations.
Smart Images

Figure CN223357521U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge treatment, in particular to a solid-liquid separation device for sludge treatment. Background Art
[0002] Sludge, a byproduct of sewage treatment, is an extremely complex, heterogeneous substance composed of organic debris, bacterial cells, inorganic particles, and colloids. Its main characteristics are high moisture content (up to 99% or more), high organic matter content, easy decay and odor formation, and fine particles, low specific gravity, and a colloidal liquid state, a thick substance between liquid and solid.
[0003] Sludge is separated into solid and liquid by sedimentation. The sedimentation speed is slow and the treatment efficiency is low. It may take a long time to achieve the expected separation effect. The sedimentation tank or sedimentation tank requires a large area, which increases the facility construction and floor space. In response to the above problems, a solid-liquid separation device for sludge treatment is proposed to solve them. Utility Model Content
[0004] In order to solve the above technical problems, a solid-liquid separation device for sludge treatment is provided, which solves the above-mentioned problem that the current sludge is separated into solid and liquid by sedimentation, the sedimentation speed is slow, the treatment efficiency is low, and it may take a long time to achieve the expected separation effect. The sedimentation tank or sedimentation tank requires a large area, which increases the problem of facility construction and floor space.
[0005] To achieve the above objectives, the technical solution adopted by the utility model is: a solid-liquid separation device for sludge treatment, comprising a separation box, a mounting plate fixedly connected at the upper middle position of the separation box, three groups of electric telescopic rods fixedly installed at the bottom of the mounting plate, the output end of the electric telescopic rod is fixedly connected to a push plate, scrapers are slidably connected to the left and right sides of the push plate, a partition is fixedly connected at the middle position of the push plate, two groups of return springs are fixedly connected to the left and right sides of the partition, the ends of the return springs are fixedly connected to the inner wall of the scraper, drainage outlets are penetrated at the lower ends of the left and right sides of the separation box, guide grooves are fixedly connected to the left and right sides of the separation box and the drainage outlet, lifting components are fixedly connected to the four corners of the bottom of the separation box, and a separation component is arranged inside the separation box.
[0006] Preferably, the separation assembly includes a first bidirectional screw rod and a second bidirectional screw rod, the first bidirectional screw rod is rotatably connected to the rear side of the separation box, and the second bidirectional screw rod is rotatably connected to the front side of the separation box. The left and right ends of the first bidirectional screw rod and the second bidirectional screw rod are both threadedly connected to the extrusion frame, and the two extrusion frames are both detachably connected to the filter plates.
[0007] Preferably, the right end of the first bidirectional screw rod passes through the right side wall of the separation box and is fixedly connected to the first synchronous wheel, the right end of the second bidirectional screw rod passes through the right side wall of the separation box and is fixedly connected to the second synchronous wheel, and the first synchronous wheel is connected to the second synchronous wheel through a synchronous belt.
[0008] Preferably, a servo motor is fixedly installed on the left side of the separation box, and the output end of the servo motor passes through the left side plate of the separation box and is fixedly connected to the left end of the second bidirectional screw rod.
[0009] Preferably, the lifting assembly includes a support leg fixedly connected to the bottom of the separation box, a chamber is opened at the lower part of the support leg, and a square limiting rod is fixedly connected to the top wall of the chamber.
[0010] Preferably, the bottom of the support leg is rotatably connected to a drive disk, the middle of the drive disk is threadedly connected to a threaded rod, the bottom end of the square limit rod extends into the interior of the threaded rod and is slidably connected to the threaded rod, and the bottom of the threaded rod is fixedly connected to a universal movable wheel.
[0011] Preferably, a mud discharge port is provided at a middle position of the bottom surface of the separation box, and a baffle is slidably connected to the inside of the mud discharge port.
[0012] Compared with the existing technology, the advantages of the present invention are: the present invention drives the second bidirectional screw to rotate through a servo motor, and synchronously drives the first bidirectional screw to rotate through the second synchronous wheel, the synchronous belt and the first synchronous wheel, and the extrusion frames on both sides move toward each other under the threaded matching relationship to extrude the sludge, which can remove moisture in the sludge more quickly. Compared with the sedimentation method, the dehydration efficiency is higher. Through extrusion dehydration, the sludge volume is significantly reduced, which is helpful for subsequent storage, transportation and disposal. The extrusion process is relatively continuous, and a large amount of sludge can be quickly processed, shortening the processing time. In addition, the utility model occupies a small space and is suitable for use in environments with limited space. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural diagram of the utility model;
[0014] Figure 2 This is a schematic diagram of the separation box structure in the present utility model;
[0015] Figure 3 This is a schematic diagram of the separation component structure in the present utility model;
[0016] Figure 4 This is a schematic diagram of the connection between the electric telescopic rod and the push plate in the utility model;
[0017] Figure 5 This is a schematic diagram of the internal structure of the push plate in the present utility model;
[0018] Figure 6 This is a schematic diagram of the lifting component structure in the present utility model.
[0019] The numbers in the figure are:
[0020] 1. Separation box; 2. Drain outlet; 3. Baffle; 4. Separation assembly; 401. First bidirectional screw rod; 402. Second bidirectional screw rod; 403. First synchronous wheel; 404. Second synchronous wheel; 405. Extrusion frame; 406. Filter plate; 407. Servo motor; 5. Mounting plate; 6. Electric telescopic rod; 7. Push plate; 8. Scraper; 9. Partition; 10. Return spring; 11. Lifting assembly; 1101. Support leg; 1102. Chamber; 1103. Square limit rod; 1104. Threaded rod; 1105. Drive disc; 1106. Universal movable wheel; 12. Guide trough; 13. Mud discharge outlet. DETAILED DESCRIPTION
[0021] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.
[0022] Reference Figure 1-6 As shown, a solid-liquid separation device for sludge treatment includes a separation box 1, a mounting plate 5 is fixedly connected at the middle position above the separation box 1, three sets of electric telescopic rods 6 are fixedly installed at the bottom of the mounting plate 5, the output end of the electric telescopic rod 6 is fixedly connected to a push plate 7, and the left and right sides of the push plate 7 are slidably connected to the scraper 8. Through the precise control of the electric telescopic rod 6, the positions of the push plate 7 and the scraper 8 can be flexibly adjusted to achieve effective scraping of the sludge on the surface of the filter plate 406. A partition 9 is fixedly connected at the middle position inside the push plate 7, and the left and right sides of the partition 9 are fixedly connected. Two sets of return springs 10, the ends of the return springs 10 are fixedly connected to the inner wall of the scraper 8. The design of the return springs 10 enables the scraper 8 to automatically reset after completing the scraping task, without the need for additional power or manual operation. Drain ports 2 are provided on the lower ends of the left and right sides of the separation box 1. Guide grooves 12 are fixedly connected to the positions of the drain ports 2 on the left and right sides of the separation box 1. The combined design of the guide grooves 12 and the drain ports 2 allows the squeezed water to flow out smoothly and be collected, reducing the accumulation and retention of water in the separation box 1, and improving the effect and efficiency of solid-liquid separation. At the same time, this design also facilitates the subsequent further processing or recycling of the collected water. The four corners of the bottom of the separation box 1 are fixedly connected with lifting components 11, and a separation component 4 is provided inside the separation box 1.
[0023] Specifically, the separation component 4 includes a first bidirectional screw rod 401 and a second bidirectional screw rod 402. The first bidirectional screw rod 401 is rotatably connected to the rear side of the separation box 1, and the second bidirectional screw rod 402 is rotatably connected to the front side of the separation box 1. The left and right ends of the first bidirectional screw rod 401 and the second bidirectional screw rod 402 are both threadedly connected to the extrusion frame 405, and the filter plate 406 is detachably connected to the inside of the two extrusion frames 405.
[0024] Specifically, the right end of the first bidirectional screw rod 401 passes through the right side wall of the separation box 1 and is fixedly connected to the first synchronous wheel 403, and the right end of the second bidirectional screw rod 402 passes through the right side wall of the separation box 1 and is fixedly connected to the second synchronous wheel 404. The first synchronous wheel 403 is connected to the second synchronous wheel 404 through a synchronous belt. The use of a synchronous belt to connect the first bidirectional screw rod 401 and the second bidirectional screw rod 402 ensures that the extrusion frames 405 on both sides can move synchronously and evenly, thereby achieving uniform extrusion of the sludge and improving the solid-liquid separation effect.
[0025] Specifically, a servo motor 407 is fixedly installed on the left side of the separation box 1 , and the output end of the servo motor 407 passes through the left side plate of the separation box 1 and is fixedly connected to the left end of the second bidirectional screw rod 402 .
[0026] Specifically, the lifting assembly 11 includes a support leg 1101 fixedly connected to the bottom of the separation box 1 , a chamber 1102 is defined at the lower portion of the support leg 1101 , and a square limiting rod 1103 is fixedly connected to the top wall of the chamber 1102 .
[0027] Specifically, the bottom of the support leg 1101 is rotatably connected to a drive disk 1105, the middle part of the drive disk 1105 is threadedly connected to a threaded rod 1104, the bottom end of the square limit rod 1103 extends into the interior of the threaded rod 1104 and is slidably connected to the threaded rod 1104, and the bottom of the threaded rod 1104 is fixedly connected to the universal moving wheel 1106. By rotating the drive disk 1105 in the threaded matching relationship, the threaded rod 1104 will not rotate under the restriction of the square limit rod 1103, thereby allowing the threaded rod 1104 to extend outward to achieve height increase.
[0028] Specifically, a mud discharge port 13 is provided at the middle position of the bottom surface of the separation box 1, and a baffle 3 is slidably connected to the inside of the mud discharge port 13. The design of the mud discharge port 13 facilitates the discharge of sludge after treatment, and the setting of the baffle 3 can prevent the outflow of sludge when necessary, thereby realizing precise control of sludge discharge.
[0029] Working principle: First, pour the sludge into the separation box 1, then the servo motor 407 drives the second bidirectional screw 402 to rotate, and the first bidirectional screw 401 is synchronously driven to rotate through the second synchronous wheel 404, the synchronous belt and the first synchronous wheel 403. Under the threaded fitting relationship, the squeezing frames 405 on both sides move toward each other to squeeze the sludge and squeeze out the water in the sludge. After moving to a certain extent, the squeezing frames 405 on both sides will abut against the scraper 8, thereby preventing the sludge from overflowing from above the squeezing frame 405. As the squeezing frame 405 moves The scraper 8 will retract into the push plate 7 until the other end of the scraper 8 abuts against the partition 9. The squeezed water will flow out from the small holes in the filter plate 406 and flow into the drain outlet 2 into the guide groove 12. After the sludge extrusion is completed, the baffle 3 at the sludge outlet 13 is pulled out, and part of the sludge will automatically fall from the sludge outlet 13 under the action of gravity. The output end of the electric telescopic rod 6 extends and pushes the push plate 7 and the scraper 8 to move, thereby scraping off the sludge adhering to the surface of the filter plate 406. After that, the components are reset for the next separation, and the reset spring 10 can realize the reset of the scraper 8.
[0030] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed for the present invention is defined by the appended claims and their equivalents.
Claims
1. A solid-liquid separation device for sludge treatment, characterized by: The utility model comprises a separation box (1), wherein a mounting plate (5) is fixedly connected at the middle position above the separation box (1), three groups of electric telescopic rods (6) are fixedly installed at the bottom of the mounting plate (5), the output end of the electric telescopic rod (6) is fixedly connected to a push plate (7), the left and right sides of the push plate (7) are slidably connected to scrapers (8), a partition (9) is fixedly connected at the middle position inside the push plate (7), two groups of return springs (10) are fixedly connected to the left and right sides of the partition (9), the ends of the return springs (10) are fixedly connected to the inner wall of the scraper (8), the lower ends of the left and right sides of the separation box (1) are penetrated by drain outlets (2), the left and right sides of the separation box (1) and the position of the drain outlet (2) are fixedly connected to guide grooves (12), the four corners of the bottom of the separation box (1) are fixedly connected to lifting components (11), and a separation component (4) is arranged inside the separation box (1).
2. A solid-liquid separation device for sludge treatment according to claim 1, characterized in that: The separation assembly (4) comprises a first bidirectional screw rod (401) and a second bidirectional screw rod (402), wherein the first bidirectional screw rod (401) is rotatably connected to the rear side of the separation box (1), and the second bidirectional screw rod (402) is rotatably connected to the front side of the separation box (1), and the left and right ends of the first bidirectional screw rod (401) and the second bidirectional screw rod (402) are both threadedly connected to an extrusion frame (405), and the two extrusion frames (405) are both detachably connected to a filter plate (406) inside.
3. The solid-liquid separation device for sludge treatment according to claim 2, characterized in that: The right end of the first bidirectional screw rod (401) passes through the right side wall of the separation box (1) and is fixedly connected to the first synchronous wheel (403); the right end of the second bidirectional screw rod (402) passes through the right side wall of the separation box (1) and is fixedly connected to the second synchronous wheel (404); the first synchronous wheel (403) is connected to the second synchronous wheel (404) through a synchronous belt.
4. The solid-liquid separation device for sludge treatment according to claim 1, characterized in that: A servo motor (407) is fixedly mounted on the left side of the separation box (1), and the output end of the servo motor (407) passes through the left side plate of the separation box (1) and is fixedly connected to the left end of the second bidirectional screw rod (402).
5. The solid-liquid separation device for sludge treatment according to claim 1, characterized in that: The lifting assembly (11) comprises a support leg (1101) fixedly connected to the bottom of the separation box (1); a chamber (1102) is provided at the bottom of the support leg (1101); and a square limiting rod (1103) is fixedly connected to the top wall of the chamber (1102).
6. The solid-liquid separation device for sludge treatment according to claim 5, characterized in that: The bottom of the support leg (1101) is rotatably connected to a driving disk (1105), the middle of the driving disk (1105) is threadedly connected to a threaded rod (1104), the bottom end of the square limiting rod (1103) extends into the interior of the threaded rod (1104) and is slidably connected to the threaded rod (1104), and the bottom of the threaded rod (1104) is fixedly connected to a universal moving wheel (1106).
7. The solid-liquid separation device for sludge treatment according to claim 1, characterized in that: A mud discharge port (13) is provided at the middle of the bottom surface of the separation box (1), and a baffle (3) is slidably connected inside the mud discharge port (13).