Hardening device for producing bamboo machine-made charcoal

By introducing an automatic opening and closing mechanism of an electric push rod and a telescopic rod into the bamboo charcoal hardening device, combined with heat insulation and flame retardant layers, the problem of burns caused by high-temperature operation is solved, and a safe and convenient bamboo charcoal hardening process is achieved.

CN223357588UActive Publication Date: 2025-09-19HUBEI CHIYAN MECHANICAL CHARCOAL BAMBOO & WOOD DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202422704790.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-19
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing bamboo charcoal hardening device is easy to cause burns to workers when operated under high temperature, which reduces the practicality of the device.

Method used

A device including a distillation chamber, a heating chamber, an insulation board, a control component, an auxiliary component, an insulation part, a stirring component, a pump and a nozzle was designed. The distillation chamber and the heating chamber can be automatically opened and closed through the cooperation of an electric push rod and a telescopic rod to avoid direct contact with high temperature. The device is equipped with an insulation layer and a flame retardant layer to improve safety.

Benefits of technology

The device can be operated safely and conveniently under high temperature conditions, thus avoiding the risk of burns and improving the practicality and usability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of charcoal making, in particular to a hardening device for producing bamboo machine-made charcoal, which comprises a distillation bin, an opening a is formed in one side of the distillation bin and is connected with a baffle a, two ends of the baffle a are connected with a plate body a, and a heating bin is connected below the distillation bin; the heat insulation plates are connected to two sides of the distillation bin and the heating bin; the four control assemblies are connected to the four heat insulation plates correspondingly. The four control assemblies comprise protective shells, the protective shells are connected with electric push rods a, the driving ends of the electric push rods a are connected with mounting blocks, the mounting blocks are connected with connecting blocks, and the connecting blocks are connected with telescopic rods; the auxiliary components are connected to two sides of the distillation bin; the heat insulation part is installed on the distillation bin, the stirring assembly is installed above the heat insulation part and connected with the suction pump, the suction pump is connected with the powder outlet pipe, and the powder outlet pipe penetrates through the heat insulation part and extends into the distillation bin to be connected with the spray head. According to the hardening device, the safety problem in a high-temperature state is avoided, and the use functions of the hardening device for producing the bamboo machine-made charcoal are increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of charcoal making, in particular to a device for producing bamboo-made charcoal hardening. Background Art

[0002] Machine-made charcoal - as the name suggests, it is charcoal made by machines, also known as artificial charcoal, regenerated charcoal, and smokeless clean charcoal. It is a carbon rod made by squeezing wood chips. The raw materials of charcoal rods are widely available. Rice husks, peanut shells, cotton husks, corn cobs, corn stalks, sorghum stalks, etc. can all be used as raw materials to produce charcoal rods. Sawdust, wood shavings, and bamboo chips are the best. It has high density, high calorific value, is smokeless, odorless, pollution-free, non-explosive, and flammable. It is an internationally recognized green and environmentally friendly product.

[0003] The Chinese patent with announcement number CN216688019U discloses a device for producing bamboo machine-made charcoal hardening, including a distillation chamber, a heating chamber is provided on the front of the distillation chamber, a baffle is provided on the top of the heating chamber, a hinge is provided on one side of the baffle, a handle is provided on the front of the baffle, a drawer is provided on the front of the heating chamber, a bracket is provided at the bottom end of the distillation chamber, an auxiliary fuel pipe is provided on one side of the heating chamber, a vent is provided at the bottom of the auxiliary fuel pipe, an insulation board is provided at the top of the distillation chamber, a stirring chamber is provided at the top of the insulation board, and a cover is provided on the top of the stirring chamber; in the technical solution provided by the utility model, the prepared glue powder and the like can be poured into the interior through the feeding funnel through the stirring chamber, and the stirring paddle is driven by the motor to stir it evenly, and the powder is pumped to the nozzle by the provided pump, sprayed onto the surface of the unformed bamboo charcoal, and penetrated into the interior of the bamboo charcoal through distillation, which can greatly improve the hardness of the bamboo charcoal.

[0004] The existing bamboo charcoal hardening device requires workers to open the drawer baffle, place bamboo charcoal and combustible materials in it, and then put bamboo and combustible materials back in. When the device is in a high-temperature state, it is easy to cause burns to the workers, which is inconvenient to operate and reduces the practicality of the charcoal hardening device. Utility Model Content

[0005] Aiming at the problems existing in the background technology, a device for producing bamboo machine-made charcoal hardening is proposed.

[0006] The utility model provides a device for producing bamboo charcoal hardening, comprising: a distillation chamber, a heating chamber, a heat insulation board, a control component, an auxiliary component, a heat insulation component, a stirring component, a pump, a powder discharge pipe and a nozzle;

[0007] The distillation chamber is hollow inside, with an opening a set on one side, the opening is connected to the baffle a, the two ends of the baffle a are connected to the plate body a, and the bottom of the distillation chamber is connected to the heating chamber;

[0008] The heat insulation plates are connected to both sides of the distillation chamber and the heating chamber;

[0009] There are four control components, which are respectively connected to four insulation boards; each of the four control components includes a protective shell, the protective shell is connected to the electric push rod a, the driving end of the electric push rod a is connected to the mounting block, the mounting block is connected to the connecting block, and the connecting block is connected to the telescopic rod;

[0010] The auxiliary components are connected to both sides of the distillation chamber;

[0011] The heat insulation is installed on the distillation bin, and a stirring assembly is installed above the heat insulation. The stirring assembly is connected to a pump, and the pump is connected to a powder outlet pipe. The powder outlet pipe passes through the heat insulation and extends to the inside of the distillation bin to connect to a nozzle.

[0012] Preferably, the interior of the distillation chamber is connected to a placement table, the placement table is provided with a through hole a and one end surface is connected to the baffle a.

[0013] Preferably, the interior of the heating chamber is hollow, with an opening b set on one side, and the bottom plate is connected to both sides of the inner wall of the heating chamber, and the bottom plate supports the connected steel plate; one end face of the steel plate is connected to the baffle b, and the two ends of the baffle b are connected to the plate body b.

[0014] Preferably, the auxiliary component includes a mounting frame connected to both sides above the thermal insulation member, the mounting frame is connected to the electric push rod b, the driving end of the electric push rod b is connected to the bracket, and the bracket is connected to the arc seat a; the mounting frame is connected to the connecting frame, the connecting frame is connected to the electric push rod c, the driving end of the electric push rod c is connected to the oblique frame, and the oblique frame is connected to the arc seat b; the two arc seats a and the two arc seats b are used to support the four telescopic rods.

[0015] Preferably, the thermal insulation component includes a thermal insulation layer, a vacuum layer, a flame retardant layer and a thermal insulation layer; the thermal insulation layer is connected to both sides of the distillation chamber and is connected to the thermal insulation board, the flame retardant layer is connected above the thermal insulation layer, the hollow layer is connected above the flame retardant layer, the thermal insulation layer is connected above the hollow layer, and the thermal insulation layer is connected to the bottom of the two mounting frames.

[0016] Preferably, the stirring assembly includes a stirring chamber connected above the insulation layer, the stirring chamber is connected to the cover plate, the cover plate is connected to the feed hopper, and the discharge end of the feed hopper passes through the cover plate and is connected to the inside of the stirring chamber; the stirring chamber is equipped with a motor through a fixed plate, the motor drive end is connected to a connecting rod, and the connecting rod is connected to a stirring paddle for stirring materials such as rubber powder.

[0017] Compared with the prior art, the present invention has the following beneficial technical effects:

[0018] The openings a and b of the distillation chamber and the heating chamber of the utility model are connected to the baffle a, the plate body a, the baffle b and the plate body b. When the distillation chamber and the heating chamber need to be opened, the electric push rod a is started, and the electric push rod a causes the telescopic rod to move toward one side, and the telescopic rod drives the plate body a and the plate body b, and the plate body a and the plate body b drive the baffles a and the baffle b, so that the baffles a and the baffle b move, and the distillation chamber and the heating chamber are opened. At the same time, the placing table and the steel plate movably connected to the inner wall move synchronously, and after the movement stops, the bamboo to be processed and the combustible material are placed therein, so as to avoid safety problems under high temperature conditions. The operation is simple, easy to use, and convenient for improving the practicality of the machine-made charcoal hardening device; the telescopic rod and the electric push rod a are detachably connected, so that the distillation chamber and the heating chamber can be opened according to the needs of use, thereby further increasing the use function of the machine-made charcoal hardening device for producing bamboo. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the distillation chamber and the heating chamber in the present utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the control component and auxiliary components in the utility model.

[0022] Figure numerals: 1. distillation chamber; 101. baffle a; 102. plate body a; 103. placing table; 2. heating chamber; 201. bottom plate; 202. steel plate; 3. heat insulation board; 4. control component; 401. protective shell; 402. electric push rod a; 403. mounting block; 404. connecting block; 405. telescopic rod; 5. auxiliary component; 501. mounting frame; 502. electric push rod b; 503. bracket; 504. arc seat a; 505. connecting frame; 506. inclined frame; 6. heat insulation; 7. stirring component; 701. stirring chamber; 702. cover plate; 703. feed hopper; 704. motor; 705. connecting rod; 706. stirring paddle; 8. pump; 9. powder outlet pipe; 10. nozzle. DETAILED DESCRIPTION

[0023] The following describes the specific embodiments of the present disclosure in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present disclosure and are not intended to limit the present disclosure.

[0024] Example 1

[0025] like Figure 1 - Figure 3As shown, the utility model proposes a device for producing bamboo charcoal hardening, comprising: a distillation chamber 1, a heating chamber 2, a heat insulation board 3, a control assembly 4, an auxiliary assembly 5, a heat insulation member 6, a stirring assembly 7, a pump 8, a powder discharge pipe 9 and a nozzle 10; the distillation chamber 1 is hollow inside, with an opening a provided on one side, the opening being connected to a baffle a101, both ends of the baffle a101 being connected to a plate body a102, and the bottom of the distillation chamber 1 being connected to the heating chamber 2; the heat insulation board 3 being connected to both sides of the distillation chamber 1 and the heating chamber 2; the control assembly 4 being provided with four components, which are respectively connected to the four heat insulation boards 3; the four control components 4 each include a protective shell 401, the protective shell 401 is connected to the electric push rod a402, the drive end of the electric push rod a402 is connected to the mounting block 403, the mounting block 403 is connected to the connecting block 404, and the connecting block 404 is connected to the telescopic rod 405; the auxiliary component 5 is connected to both sides of the distillation chamber 1; the heat insulation 6 is installed on the distillation chamber 1, and the stirring component 7 is installed above the heat insulation 6, the stirring component 7 is connected to the pump 8, the pump 8 is connected to the powder outlet pipe 9, the powder outlet pipe 9 passes through the heat insulation 6 and extends to the inside of the distillation chamber 1 to connect to the nozzle 10. The distillation chamber 1 is opened to place the bamboo to be processed therein, and the heating chamber 2 is opened to place the combustible material therein. The distillation chamber 1 and the heating chamber 2 are connected and coordinated so that the bamboo in the distillation chamber 1 can be processed until the bamboo is made into bamboo charcoal. Then, during the production process of the bamboo, the stirring component 7, the pump 8, the powder outlet pipe 9 and the nozzle 10 are used to spray dust onto the bamboo, so that the charcoal hardening device can be used for the production of bamboo charcoal.

[0026] To further explain, the auxiliary component 5 includes a mounting frame 501 connected to both sides above the thermal insulation member 6, the mounting frame 501 is connected to the electric push rod b502, the driving end of the electric push rod b502 is connected to the bracket 503, and the bracket 503 is connected to the arc seat a504; the mounting frame 501 is connected to the connecting frame 505, the connecting frame 505 is connected to the electric push rod c, the driving end of the electric push rod c is connected to the inclined frame 506, and the inclined frame 506 is connected to the arc seat b; the two arc seats a504 and the two arc seats b are used to support the four telescopic rods 405. When the staff needs to operate to open the baffle a101 and the baffle b, they operate the electric push rod b502 and the electric push rod c to move the bracket 503 and the inclined frame 506 upward, respectively driving the arc seat a504 and the arc seat b to move to the bottom of the outer wall of the telescopic rod 405, so as to support the telescopic rod 405. The telescopic rod 405 includes a cylinder and a telescopic part, and the telescopic part is connected to the baffle a101 and the baffle b; the cylinder is hollow inside, and an opening is provided on one side for the telescopic connection of the telescopic part, and the cylinder is connected to the connecting block 404, so as to be connected to the mounting block 403 or the arc seat a504 and the arc seat b, which conveniently increases the opening methods of the distillation chamber 1 and the heating chamber 2, and improves the use effect of the bamboo charcoal hardening device.

[0027] To further illustrate, the thermal insulation 6 comprises an insulating layer, a vacuum layer, a flame-retardant layer, and a heat-insulating layer. The heat-insulating layer is connected to both sides of the distillation chamber 1 and to the heat-insulating plate 3. The heat-insulating layer is connected above the flame-retardant layer, which is connected above the hollow layer. The heat-insulating layer is connected above the hollow layer, and the heat-insulating layer is connected below the two mounting brackets 501. The thermal insulation 6 and heat-insulating plate 3 are installed on the device to facilitate the protection of the stirring assembly 7, the control assembly 4, and the auxiliary assembly 5, thereby conveniently extending the service life of the components of the bamboo charcoal hardening device.

[0028] Example 2

[0029] like Figure 2 As shown, the present invention proposes a device for producing bamboo charcoal hardening. Based on the above embodiment, this embodiment also records in detail the specific components of the distillation chamber 1, the heating chamber 2 and the stirring assembly 7, as well as the matching method.

[0030] Further, the interior of distillation chamber 1 is connected to a placement platform 103, which is provided with a through-hole a and connected to a baffle a101 on one end. Placement platform 103 is used to place bamboo to be processed. By connecting distillation chamber 1 and heating chamber 2, it heats the distillation chamber 1, facilitating the processing of bamboo into bamboo charcoal. Through-hole a facilitates the diffusion of heat throughout distillation chamber 1, making it easier to use.

[0031] To further illustrate, the heating chamber 2 is hollow, with an opening b on one side. The inner walls of the chamber 2 are connected to a bottom plate 201 on both sides, which supports and connects to a steel plate 202. One end of the steel plate 202 is connected to a baffle b, which is connected to the plate body b at both ends. The height of the steel plate 202 can be adjusted based on the combustion medium, improving the heating efficiency of the distillation chamber 1 and the efficiency of bamboo production.

[0032] Further explanation, the stirring assembly 7 includes a stirring chamber 701 connected above the insulation layer, the stirring chamber 701 is connected to the cover plate 702, the cover plate 702 is connected to the feed hopper 703, and the discharge end of the feed hopper 703 passes through the cover plate 702 and is connected to the inside of the stirring chamber 701; the stirring chamber 701 is equipped with a motor 704 through a fixed plate, the driving end of the motor 704 is connected to the connecting rod 705, and the connecting rod 705 is connected to the stirring paddle 706 for stirring materials such as rubber powder. Dust from materials such as rubber powder is added to mixing chamber 701 through feed hopper 703. Motor 704 is activated, and the driving end of motor 704 rotates connecting rod 705, which drives stirring paddle 706. The rotation of stirring paddle 706 ensures uniform mixing of the dust. Pump 8 is connected to the feeding end of mixing chamber 701 and activated to pump the dust from mixing chamber 701 into powder outlet pipe 9. It is then sprayed onto the surface of bamboo through nozzle 10. The bamboo is then heated in distillation chamber 1 until it is turned into bamboo charcoal. The components of the convenient bamboo charcoal hardening device are used together.

[0033] The working principle of the present invention is as follows: by using bolts to install the mounting block 403 and the connecting block 404, the mounting block 403 is connected to the driving end of the electric push rod a402, and the connecting block 404 is connected to the telescopic rod 405, so that the electric push rod a402 and the telescopic rod 405 are connected, the electric push rod a402 is started to move the telescopic rod 405, and the movement of the telescopic rod 405 drives the plate body a102 and the plate body b to move toward one side, and the plate body a102 and the plate body b respectively drive the baffle a101 and the baffle b to move, so that the distillation chamber 1 and the heating chamber 2 are opened, and the bamboo to be processed and the combustion materials are conveniently placed therein; or the mounting bracket 501 drives the electric push rod a402 to move. Push rod b502 and bracket 503, start the electric push rod b502 to move the bracket 503, the bracket 503 drives the arc seat a504 to move, the arc seat a504 moves to the outside of the telescopic rod 405 cylinder, to support the telescopic rod 405 cylinder; after the arc seat a504 is adjusted, start the electric push rod c, the electric push rod c moves the inclined frame 506, the inclined frame 506 drives the arc seat b to move to the outside of the telescopic rod 405 cylinder outside the heating chamber 2, and the staff opens the baffle a101 and the baffle b through the handle, so that the plate body a102 and the plate body b drive the telescopic part of the telescopic rod 405 to extend and retract outward, thereby increasing the opening methods of the distillation chamber 1 and the heating chamber 2.

[0034] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A device for producing bamboo charcoal hardening, characterized in that: include: The distillation chamber (1) is hollow inside, with an opening a provided on one side, the opening being connected to a baffle a (101), both ends of the baffle a (101) being connected to a plate body a (102), and the bottom of the distillation chamber (1) being connected to a heating chamber (2); A heat insulation plate (3) is connected to both sides of the distillation chamber (1) and the heating chamber (2); Four control assemblies (4) are provided and are respectively connected to the four heat insulation boards (3); the four control assemblies (4) each include a protective shell (401), the protective shell (401) is connected to an electric push rod a (402), the driving end of the electric push rod a (402) is connected to a mounting block (403), the mounting block (403) is connected to a connecting block (404), and the connecting block (404) is connected to a telescopic rod (405); Auxiliary components (5), connected to both sides of the distillation chamber (1); and a heat insulating member (6) mounted on the distillation chamber (1), and a stirring assembly (7) mounted above the heat insulating member (6), the stirring assembly (7) being connected to a pump (8), the pump (8) being connected to a powder outlet pipe (9), the powder outlet pipe (9) penetrating the heat insulating member (6) and extending to the interior of the distillation chamber (1) and being connected to a nozzle (10).

2. The bamboo charcoal hardening device according to claim 1, characterized in that: The interior of the distillation chamber (1) is connected to a placement platform (103), and the placement platform (103) is provided with a through hole a and one end surface of the placement platform is connected to a baffle a (101).

3. The bamboo charcoal hardening device according to claim 2, characterized in that: The interior of the heating chamber (2) is hollow, with an opening b provided on one side, and the two sides of the inner wall of the heating chamber (2) are connected to the bottom plate (201), and the bottom plate (201) is used to support the connected steel plate (202); some end faces of the steel plate (202) are connected to the baffle b, and the two ends of the baffle b are connected to the plate body b.

4. The bamboo charcoal hardening device according to claim 1 or 3, characterized in that: The auxiliary component (5) includes a mounting frame (501) connected to both sides above the heat insulating member (6); the mounting frame (501) is connected to an electric push rod b (502); the driving end of the electric push rod b (502) is connected to a bracket (503); the bracket (503) is connected to an arc seat a (504); the mounting frame (501) is connected to a connecting frame (505); the connecting frame (505) is connected to an electric push rod c; the driving end of the electric push rod c is connected to an oblique frame (506); the oblique frame (506) is connected to the arc seat b; the two arc seats a (504) and the two arc seats b are used to support the four telescopic rods (405).

5. The bamboo charcoal hardening device according to claim 4, characterized in that: The heat insulating member (6) includes a heat insulating layer, a vacuum layer, a flame retardant layer and a heat insulating layer; the heat insulating layer is connected to both sides of the distillation chamber (1) and is connected to the heat insulating board (3); the heat insulating layer is connected to the flame retardant layer above the heat insulating layer; the flame retardant layer is connected to the hollow layer above the flame retardant layer; the hollow layer is connected to the heat insulating layer above; and the heat insulating layer is connected to the bottom of the two mounting frames (501).

6. The bamboo charcoal hardening device according to claim 5, characterized in that: The stirring assembly (7) comprises a stirring chamber (701) connected to the upper portion of the heat-insulating layer, the stirring chamber (701) being connected to a cover plate (702), the cover plate (702) being connected to a feed hopper (703), and a discharge end of the feed hopper (703) passing through the cover plate (702) and connected to the interior of the stirring chamber (701); a motor (704) is mounted on the stirring chamber (701) via a fixed plate, a driving end of the motor (704) being connected to a connecting rod (705), and the connecting rod (705) being connected to a stirring paddle (706) for stirring materials such as rubber powder.

Citation Information

Patent Citations

  • Hardening device for producing bamboo machine-made charcoal

    CN216688019U