Knitted fabric dyeing device
By using a hemispherical concave structure and elastic layer design in the knitted fabric dyeing device, combined with spraying and extrusion technology, the problem of slow dye penetration in knitted fabrics was solved, and fast and uniform dyeing was achieved.
Patent Information
- Application Number
- CN202422078977.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-27
AI Technical Summary
During the dyeing process of knitted fabrics, the dye solution penetrates slowly due to its porous structure, resulting in low coloring efficiency.
The hemispherical concave structure and elastic layer design between the No. 1 and No. 2 rollers are combined with a spray pipe and a squeeze roller group to achieve rapid penetration of the dye into the fabric through negative pressure and squeezing.
The rapid penetration of dye solution into knitted fabrics and uniform dyeing are achieved, thereby improving the dyeing efficiency.
Smart Images

Figure CN223357925U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of knitted fabric dyeing, in particular to a knitted fabric dyeing device. Background Art
[0002] Knitted fabrics are made by knitting yarns into loops and then interlacing them with needles. Currently, knitted fabrics are widely used in clothing fabrics, linings, home textiles and other products.
[0003] Currently, when dyeing knitted fabrics, the knitted fabrics are usually dyed by passing them through a dye vat. However, since the knitted fabrics have many pores, the dye solution cannot penetrate quickly, resulting in low coloring efficiency. Utility Model Content
[0004] In order to solve the above technical deficiencies, the utility model provides a knitted fabric dyeing device, which can enable dye liquid to quickly penetrate the knitted fabric and achieve rapid dyeing.
[0005] The utility model discloses a knitted fabric dyeing device, which comprises a dyeing vat, wherein a first roller and a second roller are rotatably arranged in the middle of the dyeing vat, a first elastic layer is arranged on the outer surface of the first roller, a hemispherical concave structure is evenly arranged on the outer surface of the first elastic layer, the first roller and the second roller are parallel to each other, and the first elastic layer on the first roller is in pressure contact with the second roller, a pair of squeezing roller groups are arranged above the first roller and the second roller, the outer surfaces of the squeezing roller groups are both provided with the second elastic layer, a first spray pipe is arranged between the squeezing roller group and the first roller, a second spray pipe is arranged between the squeezing roller group and the second roller, the first spray pipe and the second spray pipe are connected to a water pump through a pipe, the water pump is connected to the bottom of the dyeing vat through the pipe, a cloth guide roller is arranged above the first roller and above the squeezing roller group, and a power mechanism for driving the cloth guide roller, the first roller, the second roller and the squeezing roller group is arranged outside the dyeing vat.
[0006] When in use, the knitted fabric is passed around the guide roller and the No. 1 roller in turn, and then passed between the No. 1 roller and the No. 2 roller, and then passed upward through the squeezing roller group and discharged from the guide roller. The water pump sprays the dye in the dye vat to both sides of the fabric through the No. 1 spray pipe and the No. 2 spray pipe. The dye accumulates downward along the fabric between the No. 1 roller and the No. 2 roller and flows back to the bottom of the dye vat from both ends between the No. 1 roller and the No. 2 roller. It should be noted here that the height of the dye is lower than the No. 1 roller and the No. 2 roller. Part of the dye will remain in the hemispherical concave structure on the No. 1 elastic layer when the No. 1 roller rotates, so that it can dye the fabric when it comes into contact with the fabric. One side of the fabric is wetted first, and then when the fabric is squeezed between rollers No. 1 and No. 2, the dye on the side of the fabric close to roller No. 1 is further pressed into the fabric for wetting, and the air in the hemispherical concave structure and the air in the fabric are squeezed out. When the fabric leaves rollers No. 1 and No. 2, the hemispherical concave structure recovers its elastic deformation to form a negative pressure. At the same time, the fabric recovers its deformation, and negative pressure is also formed inside the fabric, so that the dye can quickly penetrate the fabric from the unwetted side, achieving rapid dyeing. Finally, the excess dye on the fabric is squeezed out by the squeezing roller group, and the dye further penetrates the fabric while squeezing.
[0007] Furthermore, a mounting plate is provided on the dye vat on the upper side of the No. 2 roller, and an elastic scraper in contact with the No. 2 roller is installed on the mounting plate. The elastic scraper scrapes off the dye on the No. 2 roller, so that the side of the fabric in contact with the No. 2 roller remains dry when entering between the No. 1 roller and the No. 2 roller, thereby facilitating the squeezing out of the air in the fabric.
[0008] The knitted fabric dyeing device obtained by the utility model has the beneficial effects of firstly wetting one side of the fabric by means of the No. 1 elastic layer and the hemispherical concave structure thereon, and then squeezing out the air in the fabric and the air in the hemispherical concave structure by means of the cooperation of the No. 1 roller and the No. 2 roller, so that negative pressure is formed between the fabric and the hemispherical concave structure when they recover their deformation, so that the dye accumulated between the No. 1 roller and the No. 2 roller can quickly enter the fabric, and finally the excess dye on the fabric is squeezed out by the squeezing roller group, and the dye is further penetrated into the fabric during the squeezing. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 This is a schematic structural diagram of Example 1 of the present utility model;
[0010] Figure 2 This is a cross-sectional schematic diagram of the No. 1 roller and the No. 1 elastic layer in Example 1 of the present utility model. DETAILED DESCRIPTION
[0011] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.
[0012] Example 1:
[0013] like Figure 1 、 2 As shown, the utility model discloses a knitted fabric dyeing device, including a dyeing vat 1, a No. 1 roller 2 and a No. 2 roller 11 are rotatably provided in the middle of the dyeing vat 1, a mounting plate 9 is provided on the dyeing vat 1 above the No. 2 roller 11, an elastic scraper 10 in contact with the No. 2 roller 11 is mounted on the mounting plate 9, a No. 1 elastic layer 3 is provided on the outer surface of the No. 1 roller 2, a hemispherical concave structure 12 is uniformly provided on the outer surface of the No. 1 elastic layer 3, the No. 1 elastic layer 3 is parallel to the No. 2 roller 11, and the No. 1 elastic layer 3 on the No. 1 roller 2 is in contact with the No. 2 roller 11. 1 is provided above a pair of squeezing roller groups 7, and a No. 2 elastic layer 6 is provided on the outer surface of the squeezing roller group 7. A No. 1 spray pipe 5 is provided between the squeezing roller group 7 and the No. 1 roller 2, and a No. 2 spray pipe 8 is provided between the squeezing roller group 7 and the No. 2 roller 11. The No. 1 spray pipe 5 and the No. 2 spray pipe 8 are connected to a water pump through a pipe, and the water pump is connected to the bottom of the dye vat 1 through a pipe. A cloth guide roller 4 is provided above the No. 1 roller 2 and above the squeezing roller group 7. A power mechanism for driving the cloth guide roller 4, the No. 1 roller 2, the No. 2 roller 11 and the squeezing roller group 7 is provided outside the dye vat 1.
[0014] When in use, the knitted fabric is passed around the cloth guide roller 4 and the No. 1 roller 2 in sequence, and then passes between the No. 1 roller 2 and the No. 2 roller 11, and then passes upward through the squeezing roller group 7 and is discharged from the cloth guide roller 4. The water pump sprays the dye in the dye vat 1 to both sides of the fabric through the No. 1 spray pipe 5 and the No. 2 spray pipe 8. The dye accumulates downward along the fabric between the No. 1 roller 2 and the No. 2 roller 11 and flows back to the bottom of the dye vat 1 from both ends between the No. 1 roller 2 and the No. 2 roller 11. It should be noted here that the height of the dye is lower than the No. 1 roller 2 and the No. 2 roller 11. Part of the dye will remain in the hemispherical concave structure 12 on the No. 1 elastic layer 3 when the No. 1 roller 2 rotates, thereby When touching, one side of the fabric can be moistened first, and then when the fabric is squeezed between roller No. 1 and roller No. 2, 11, the dye on the side of the fabric close to roller No. 1 is further pressed into the fabric to moisten it, and the air in the hemispherical concave structure 12 and the air in the fabric are squeezed out. When the fabric leaves roller No. 1 and roller No. 2, 11, the hemispherical concave structure 12 restores its elastic deformation to form a negative pressure. At the same time, the fabric restores its deformation, and a negative pressure is also formed inside the fabric, so that the dye can quickly penetrate the fabric from the side that has not been wetted, thereby achieving rapid dyeing. Finally, the excess dye on the fabric is squeezed out by the squeezing roller group 7, and the dye further penetrates the fabric while being squeezed out.
[0015] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0016] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to the interaction between two elements. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0017] In this application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0018] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simplified modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A knitted fabric dyeing device, characterized in that: The invention comprises a dye vat (1), wherein a first roller (2) and a second roller (11) are rotatably arranged in the middle of the dye vat (1), a first elastic layer (3) is arranged on the outer surface of the first roller (2), and a hemispherical concave structure (12) is evenly arranged on the outer surface of the first elastic layer (3), the first roller (2) and the second roller (11) are parallel to each other, and the first elastic layer (3) on the first roller (2) is in contact with the second roller (11), and a pair of squeezing roller groups (7) are arranged above the first roller (2) and the second roller (11), and the outer surface of the squeezing roller group (7) is provided with a second elastic layer (12). A layer (6) is provided, a No. 1 spray pipe (5) is provided between the squeezing roller group (7) and the No. 1 roller (2), a No. 2 spray pipe (8) is provided between the squeezing roller group (7) and the No. 2 roller (11), the No. 1 spray pipe (5) and the No. 2 spray pipe (8) are connected to a water pump through a pipe, and the water pump is connected to the bottom of the dye vat (1) through a pipe, a cloth guide roller (4) is provided above the No. 1 roller (2) and above the squeezing roller group (7), and a power mechanism for driving the cloth guide roller (4), the No. 1 roller (2), the No. 2 roller (11) and the squeezing roller group (7) is provided outside the dye vat (1).
2. A knitted fabric dyeing device according to claim 1, characterized in that: A mounting plate (9) is provided on the dyeing vat (1) on the upper side of the No. 2 roller (11), and an elastic scraper (10) in contact with the No. 2 roller (11) is installed on the mounting plate (9).