Cooling roller and spinning equipment
By designing a nested structure and fan rotation in the cooling roller, the problem of heat accumulation in the cooling water roller is solved, and an efficient fabric cooling effect is achieved.
Patent Information
- Application Number
- CN202423176497.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-12-23
AI Technical Summary
The existing cooling water roller is difficult to release the heat after absorbing the cooling water, resulting in low heat exchange efficiency of the cooling water and affecting the cooling effect of the fabric.
A cooling roller is designed, which includes a nested outer roller body and an inner roller body. An annular liquid flow channel is formed between the outer roller body and the inner roller body. A gas flow channel is provided on the inside of the inner roller body. Cooling water is transported through a hollow shaft and drives the fan blades to rotate, promoting gas flow to quickly discharge heat.
Improves the heat exchange efficiency of cooling water, ensures the cooling effect of fabrics, and avoids fabric wrinkles or deformation.
Smart Images

Figure CN223357956U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing and dyeing equipment, in particular to a cooling roller and textile equipment. Background Art
[0002] A stenter machine is a type of equipment used in textile processing, primarily for shaping textiles in both the warp and weft directions to improve their dimensional stability, flatness, and appearance. Heating rollers and cooling rollers are the mechanical components of a stenter machine. During operation, the heating rollers heat the fabric to the desired temperature and shape. The cooling rollers then cool the fabric rapidly and stabilize its shape. This alternating heating and cooling process ensures uniform stress on the fabric during cooling, preventing wrinkles or deformation. Therefore, ensuring rapid cooling of the fabric by the cooling rollers is a key challenge.
[0003] Conventional cooling rollers typically continuously deliver cooling water. Fabric, upon contact with the roller's surface, is rapidly cooled by the flowing cooling water, rapidly removing heat from the fabric. However, due to mechanical limitations, the heat absorbed by the cooling water accumulates within the roller and is difficult to release. This results in low heat exchange efficiency, further impacting the roller's cooling effect on the fabric and, consequently, its physical properties.
[0004] It should be noted that the above introduction to the background technology is merely for the purpose of providing a clear and complete description of the technical solutions of this application and facilitating understanding by those skilled in the art. Simply because these solutions are described in the background technology section of this application, it should not be assumed that the above technical solutions are well known to those skilled in the art. Utility Model Content
[0005] The utility model aims to solve the problem of low cooling water heat exchange efficiency caused by the accumulation of heat absorbed by the cooling water inside the cooling water roller and difficulty in releasing the heat.
[0006] To achieve the above object, the present invention provides a cooling roller, comprising:
[0007] A cooling roller body with a gas flow channel, a first hollow shaft and a second hollow shaft axially arranged at both ends of the cooling roller body, and at least one fan blade arranged in the gas flow channel and axially rotating;
[0008] The cooling roller body includes: an outer roller body and an inner roller body that are nested, and a certain gap is separated between the outer roller body and the inner roller body to form an annular liquid flow channel. The gas flow channel is formed inside the inner roller body, and the first hollow shaft and the second hollow shaft are respectively connected to the two ends of the liquid flow channel, and the two end portions of the cooling roller body respectively form a first through hole and a second through hole for gas to circulate in the gas flow channel.
[0009] As a further improvement of the present invention, the cooling roller body also includes: a first plate body and a second plate body respectively arranged at both ends of the outer roller body and the inner roller body to close the end portions of the cooling roller body, and the first through hole and the second through hole are respectively opened in the first plate body and the second plate body.
[0010] As a further improvement of the present invention, the cooling roller body also includes: a first liquid guide tube and a second liquid guide tube respectively arranged at the two ends of the inner side of the inner roller body and connected to the liquid flow channel, the first liquid guide tube axially penetrates the first plate body and docks with the first hollow shaft, and the second liquid guide tube axially penetrates the second plate body and docks with the second hollow shaft.
[0011] As a further improvement of the present invention, the first hollow shaft is detachably assembled on the outside of the first plate body through a first locking assembly, and the second hollow shaft is detachably assembled on the outside of the second plate body through a second locking assembly.
[0012] As a further improvement of the present invention, the first locking assembly includes: a first clamping plate sleeved on the outside of the end of the first catheter and a first bearing sleeved on the outside of the end of the first hollow shaft, with a first locking member continuously passing through the first bearing, the first clamping plate and the first plate body;
[0013] The second locking assembly includes: a second clamping plate sleeved on the outside of the second catheter end and a second bearing sleeved on the outside of the second hollow shaft end, and a second locking piece continuously passes through the second bearing, the second clamping plate and the second plate body.
[0014] As a further improvement of the present invention, the first through hole is opened on the circumferential side of the first hollow shaft, and the second through hole is opened on the circumferential side of the second hollow shaft.
[0015] As a further improvement of the present invention, a plurality of reinforcing ribs are evenly arranged between the outer roller body and the inner roller body.
[0016] As a further improvement of the present invention, the fan blade includes: a fixing ring fixedly arranged on the inner side of the inner roller body and a blade arranged in the fixing ring and axially rotating.
[0017] As a further improvement of the present invention, the first hollow shaft includes: a first hollow connecting section and a second hollow connecting section, wherein the first hollow connecting section and the second hollow connecting section are connected via a first rotary joint;
[0018] The second hollow shaft includes: a third hollow connecting section and a fourth hollow connecting section, and the third hollow connecting section and the fourth hollow connecting section are connected via a second rotary joint.
[0019] Based on the same inventive concept, the present invention also discloses a textile device, comprising: at least one cooling roller as described in any of the above inventions.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] The cooling roller comprises a cooling roller body with a gas flow channel, a first hollow shaft and a second hollow shaft axially disposed at each end of the cooling roller body, and at least one axially rotatable fan blade disposed within the gas flow channel. The cooling roller body comprises an outer roller body and an inner roller body nested together, with a gap between the outer roller body and the inner roller body forming an annular liquid flow channel. The gas flow channel is formed inside the inner roller body. The first hollow shaft and the second hollow shaft are respectively connected to the ends of the liquid flow channel. A first through-hole and a second through-hole are formed at each end of the cooling roller body, respectively, for gas to circulate within the gas flow channel. When the fabric is cooled by the cooling roller, the driving assembly drives the cooling roller to rotate axially, and during the rotation, cooling water is transported to the liquid flow channel through the first hollow shaft or the second hollow shaft, and the cooling water in the liquid flow channel is discharged through the second hollow shaft or the first hollow shaft, thereby absorbing the heat of the fabric through the cooling water flowing inside the cooling roller body; at the same time, during the rotation of the cooling roller, the fan blades arranged on the inner side of the inner roller body are driven to rotate axially, and the gas is promoted to flow into the gas flow channel from the first through hole or the second through hole, and be discharged from the second through hole or the first through hole, so that the heat absorbed by the cooling water is quickly discharged through the flowing gas, thereby improving the heat exchange efficiency of the cooling water, thereby ensuring the cooling effect of the cooling roller on the fabric, and solving the problem of low heat exchange efficiency of the cooling water in the prior art due to the accumulation of heat absorbed by the cooling water inside the cold water roller and difficulty in releasing it. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A cross-sectional view of the cooling roller shown in the present invention;
[0023] Figure 2 for Figure 1 An enlarged view of portion D1 is shown;
[0024] Figure 3 for Figure 1 An enlarged view of portion D2 is shown;
[0025] Figure 4 The front view of the fan blade is shown with the blades omitted;
[0026] Figure 5 is a cross-sectional view of the first hollow shaft and the first rotary joint;
[0027] Figure 6 It is a cross-sectional view of the second hollow shaft and the second rotary joint. DETAILED DESCRIPTION
[0028] The present invention is described in detail below with reference to the various embodiments shown in the accompanying drawings. However, it should be noted that these embodiments are not limitations of the present invention, and any equivalent transformations or substitutions in functions, methods, or structures made by ordinary technicians in this field based on these embodiments are all within the scope of protection of the present invention.
[0029] It should be understood that, in the present application, the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present technical solution and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present technical solution.
[0030] It is particularly important to note that, in this utility model, "axial direction" refers to the direction along which Figure 1 The direction of the axis A shown in FIG.
[0031] Please refer to Figures 1 to 6 As shown, the present invention shows a specific embodiment of a cooling roller 10. The cooling roller 10 can be specifically configured at the cloth outlet end of a heating box (not shown) contained in a textile equipment (not shown, for example, a stenter setting machine), and the heating box performs heat treatment on the fabric, and after heating, the fabric contacts the surface of the cooling roller 10, and the cooling water inside the cooling roller 10 absorbs the heat of the fabric to quickly cool the fabric. It should be noted that the cooling roller 10 and the textile equipment disclosed in this application include but are not limited to various fabrics such as warp knitting, weft knitting, chemical fiber fabrics, coating, wool, cotton, polyester and cloth, and in each embodiment of this application, textiles made of polyester fabrics are used as an example to illustrate, and are applicable to other types of fabrics. Those skilled in the art can reasonably select specific parameters such as the cooling temperature of the cooling roller 10 according to the different objects processed by the cooling roller 10 and the textile equipment.
[0032] Ginseng Figure 1As shown, the cooling roller 10 includes a cooling roller body 11 having a gas flow channel 91, a first hollow shaft 12 and a second hollow shaft 13 axially disposed at both ends of the cooling roller body 11, and at least one fan blade 14 disposed within the gas flow channel 91 and rotatable axially. The cooling roller body 11 includes an outer roller body 111 and an inner roller body 112 nested together, with a gap between the outer roller body 111 and the inner roller body 112 to form an annular liquid flow channel 92. The gas flow channel 91 is formed inside the inner roller body 112. The first hollow shaft 12 and the second hollow shaft 13 are respectively connected to the ends of the liquid flow channel 92. A first through hole 115 and a second through hole 119 are respectively formed at both ends of the cooling roller body 11 for gas to circulate within the gas flow channel 91.
[0033] When the fabric is cooled by the cooling roller 10, the driving assembly (not shown) drives the cooling roller 10 to rotate axially. During the rotation, cooling water is transported to the liquid flow channel 92 through the first hollow shaft 12 or the second hollow shaft 13, and the cooling water in the liquid flow channel 92 is discharged through the second hollow shaft 13 or the first hollow shaft 12, thereby absorbing the heat of the fabric through the cooling water flowing inside the cooling roller body 11; at the same time, during the rotation of the cooling roller 10, the fan blades 14 arranged on the inner side of the inner roller body 112 are driven to rotate axially, and promote the gas to flow into the gas flow channel 91 from the first through hole 115 or the second through hole 119 and be discharged from the second through hole 119 or the first through hole 115, so that the heat absorbed by the cooling water is quickly discharged through the flowing gas, thereby improving the heat exchange efficiency of the cooling water, thereby ensuring the cooling effect of the cooling roller 10 on the fabric, and solving the problem of low heat exchange efficiency of the cooling water in the prior art due to the accumulation of heat absorbed by the cooling water inside the cooling roller and difficulty in releasing it.
[0034] It should be noted that, in the present application, cooling water can be delivered to the liquid flow channel 92 through the first hollow shaft 12, and the cooling water in the liquid flow channel 92 can be discharged through the second hollow shaft 13; cooling water can also be delivered to the liquid flow channel 92 through the second hollow shaft 12, and the cooling water in the liquid flow channel 92 can be discharged through the first hollow shaft 13. This embodiment does not specifically limit this, and in the following description, the example of the first hollow shaft 12 delivering cooling water and the second hollow shaft 13 outputting cooling water is used as an example for illustrative purposes. Similarly, with respect to the first through hole 115 and the second through hole 119, gas can be delivered to the gas flow channel 91 through the first through hole 115, and the gas in the gas flow channel 91 can be discharged through the second through hole 119; gas can also be delivered to the gas flow channel 91 through the second through hole 119, and the gas in the gas flow channel 91 can be discharged through the second through hole 119. The direction of gas flow is related to the direction of axial rotation of the cooling roller 10, and this embodiment does not specifically limit this. At the same time, a drain outlet 191 is opened on the side of the cooling roller body 11 to discharge the sewage in the cooling roller body 11, and a movable plug 192 for movably closing the drain outlet 191 is set at the drain outlet 191. When the sewage in the cooling roller body 11 needs to be discharged, the drain outlet 191 is opened by the movable plug 192 to realize the discharge of sewage.
[0035] Ginseng Figure 1 As shown, the cooling roller body 11 further includes: a first plate body 113 and a second plate body 114, respectively disposed at both ends of the outer roller body 111 and the inner roller body 112, to seal the ends of the cooling roller body 11. A first through hole 115 and a second through hole 119 are respectively provided in the first plate body 113 and the second plate body 114. This facilitates the assembly of the first hollow shaft 12 and the second hollow shaft 13, enhances the strength of the entire cooling roller body 11, and ensures smooth flow of gas within the gas flow channel 91, thereby ensuring that the gas effectively removes heat absorbed by the cooling water, thereby improving the heat exchange efficiency of the cooling water to the fabric. Preferably, the first through hole 115 is provided on the circumference of the first hollow shaft 12, and the second through hole 119 is provided on the circumference of the second hollow shaft 13, to further ensure smooth flow within the gas flow channel 91.
[0036] Regarding the assembly method of the first hollow shaft 12 and the second hollow shaft 13, the first hollow shaft 12 can be detachably assembled on the outside of the first plate body 113 through the first locking assembly 15, and the second hollow shaft 13 can be detachably assembled on the outside of the second plate body 114 through the second locking assembly 16, thereby facilitating the replacement or regular maintenance of the first hollow shaft 12 and / or the second hollow shaft 13.
[0037] More specifically, Figures 1 to 3As shown, the cooling roller body 11 further includes: a first liquid guide tube 116 and a second liquid guide tube 117, respectively disposed at both ends of the inner side of the inner roller body 112 and communicating with the liquid flow channel 92. The first liquid guide tube 116 axially penetrates the first plate body 113 and connects to the first hollow shaft 12, while the second liquid guide tube 117 axially penetrates the second plate body 114 and connects to the second hollow shaft 13. The first locking assembly 15 includes: a first clamping plate 151 sleeved on the outside of the end of the first liquid guide tube 116 and a first bearing 152 sleeved on the outside of the end of the first hollow shaft 12. A first locking member (not shown) continuously penetrates the first bearing 152, the first clamping plate 151, and the first plate body 113 to achieve detachable assembly of the first hollow shaft 12 on the outside of the first plate body 113. The second locking assembly 16 includes: a second clamping plate 161 sleeved on the outside of the end of the second liquid guide tube 117 and a second bearing 162 sleeved on the outside of the end of the second hollow shaft 13. A second locking member (not shown) continuously penetrates the second bearing 162, the second clamping plate 161 and the second plate body 114 to enable the second hollow shaft 13 to be detachably assembled on the outside of the second plate body 114.
[0038] It should be noted that the cooling water flows from the first hollow shaft 12 into the first liquid guide tube 116, and flows into the liquid flow channel 92 formed between the outer roller body 111 and the inner roller body 112 through the first liquid guide tube 116, and then discharges the liquid flow channel 92 through the second liquid guide tube 117, and discharges the second liquid guide tube 117 from the second hollow shaft 13, thereby realizing the flow of liquid in the liquid flow channel 92.
[0039] Ginseng Figure 1 As shown, in order to prevent the cooling roller body 11 from being deformed during use, which in turn affects the blockage of the cooling water in the liquid flow channel 92, a number of reinforcing ribs 118 are evenly arranged between the outer roller body 111 and the inner roller body 112, thereby supporting the outer roller body 111 and the inner roller body 112 on both sides of the reinforcing ribs 118 to enhance the strength of the cooling roller body 11.
[0040] Ginseng Figure 4 As shown, the fan blade 14 includes: a fixing ring 141 fixedly arranged on the inner side of the inner roller body 112 and a blade (not shown) arranged in the fixing ring 141 and axially rotating. The fan blade 14 is fixed as a whole through the fixing ring 141, and the fan blade 14 can be configured in multiple numbers and rotate in the same direction, further ensuring the flow speed of the gas in the gas flow channel 91, and then ensuring that the gas can quickly take away the heat absorbed by the cooling water, and once again ensuring the cooling effect of the cooling roller 10 on the fabric.
[0041] To drive the cooling roller 10 to rotate axially, Figure 5 and Figure 6As shown, the cooling roller 10 further includes a first rotary joint 17 and a second rotary joint 18, which are respectively sleeved on the outside of the first hollow shaft 12 and the outside of the second hollow shaft 13. Specifically, the first hollow shaft 12 includes a first hollow connecting segment 121 and a second hollow connecting segment 122, which are connected by the first rotary joint 17. The end of the first hollow connecting segment 121 away from the second hollow connecting segment 122 is detachably assembled to the outside of the first plate 113 via a first locking assembly 15. Therefore, when the cooling roller 10 is driven to rotate axially, the first hollow connecting segment 121 rotates axially with the cooling roller body 11, while the first rotary joint 17 and the second hollow connecting segment 122 remain stationary. Similarly, the second hollow shaft 13 includes a third hollow connecting segment 131 and a fourth hollow connecting segment 132, which are connected via a second rotary joint 18. The end of the third hollow connecting segment 131, distal from the fourth hollow connecting segment 132, is removably attached to the outside of the second plate 114 via a second locking assembly 16. Consequently, when the cooling roller 10 is driven to rotate axially, the third hollow connecting segment 131 rotates axially with the cooling roller body 11, while the second rotary joint 18 and the fourth hollow connecting segment 132 remain stationary. Consequently, the cooling roller 10 is simultaneously driven to rotate axially by a drive assembly (not shown) via the first hollow connecting segment 121 and the third hollow connecting segment 131.
[0042] Based on the technical solutions of the cooling roller 10 disclosed in the aforementioned embodiment, this embodiment further discloses a textile apparatus. The textile apparatus (not shown) includes the cooling roller 10 disclosed in the aforementioned embodiment. The cooling roller 10 can be mounted on a bracket (not shown) at the fabric outlet of a heating box included in the textile apparatus to rapidly cool the heat-treated fabric, thereby fixing its shape and preventing wrinkles or deformation.
[0043] The series of detailed descriptions listed above are only specific descriptions of feasible implementation methods of the present invention. They are not intended to limit the scope of protection of the present invention. Any equivalent implementation methods or changes that do not deviate from the technical spirit of the present invention should be included in the scope of protection of the present invention.
[0044] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A cooling roller, characterized in that: include: A cooling roller body with a gas flow channel, a first hollow shaft and a second hollow shaft axially arranged at both ends of the cooling roller body, and at least one fan blade arranged in the gas flow channel and axially rotating; The cooling roller body includes: an outer roller body and an inner roller body that are nested, and a certain gap is separated between the outer roller body and the inner roller body to form an annular liquid flow channel. The gas flow channel is formed inside the inner roller body, and the first hollow shaft and the second hollow shaft are respectively connected to the two ends of the liquid flow channel, and the two end portions of the cooling roller body respectively form a first through hole and a second through hole for gas to circulate in the gas flow channel.
2. The cooling roller according to claim 1, wherein The cooling roller body further includes: a first plate body and a second plate body respectively arranged at both ends of the outer roller body and the inner roller body to close the end portions of the cooling roller body, and the first through hole and the second through hole are respectively opened in the first plate body and the second plate body.
3. The cooling roller according to claim 2, wherein The cooling roller body also includes: a first liquid guide tube and a second liquid guide tube respectively arranged at the two ends of the inner side of the inner roller body and connected to the liquid flow channel, the first liquid guide tube axially penetrates the first plate body and docks with the first hollow shaft, and the second liquid guide tube axially penetrates the second plate body and docks with the second hollow shaft.
4. The cooling roller according to claim 3, wherein The first hollow shaft is detachably assembled on the outside of the first plate body through a first locking assembly, and the second hollow shaft is detachably assembled on the outside of the second plate body through a second locking assembly.
5. The cooling roller according to claim 4, wherein The first locking assembly includes: a first clamping plate sleeved on the outside of the end of the first catheter and a first bearing sleeved on the outside of the end of the first hollow shaft, with a first locking member continuously passing through the first bearing, the first clamping plate and the first plate body; The second locking assembly includes: a second clamping plate sleeved on the outside of the second catheter end and a second bearing sleeved on the outside of the second hollow shaft end, and a second locking piece continuously passes through the second bearing, the second clamping plate and the second plate body.
6. The cooling roller according to claim 4, wherein The first through hole is opened on the circumference of the first hollow shaft, and the second through hole is opened on the circumference of the second hollow shaft.
7. The cooling roller according to claim 1, wherein A plurality of reinforcing ribs are evenly arranged between the outer roller body and the inner roller body.
8. The cooling roller according to claim 1, wherein The fan blade includes: a fixing ring fixedly arranged on the inner side of the inner roller body and a blade arranged in the fixing ring and axially rotating.
9. The cooling roller according to claim 1, wherein The first hollow shaft includes: a first hollow connecting section and a second hollow connecting section, wherein the first hollow connecting section and the second hollow connecting section are connected via a first rotary joint; The second hollow shaft includes: a third hollow connecting section and a fourth hollow connecting section, and the third hollow connecting section and the fourth hollow connecting section are connected via a second rotary joint.
10. A textile equipment, characterized in that: include: At least one cooling roller according to any one of claims 1 to 9.