Portable modular pile driver based on communication equipment

By designing a portable modular pile driver, using a slidably connected mounting plate and fixing mechanism, combined with a shock-absorbing component, the problems of traditional pile drivers being large in size, inconvenient to transport and quick to assemble are solved, achieving quick installation, reducing vibration, and improving work efficiency and stability.

CN223358257UActive Publication Date: 2025-09-19中憬科技集团有限公司
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Patent Information

Application Number
CN202422796994.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-19
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Traditional pile drivers based on communication equipment are too large, inconvenient to transport and assemble quickly, resulting in low work efficiency.

Method used

A portable modular pile driver based on communication equipment was designed. It adopted a slidably connected mounting plate and fixing mechanism, combined with a shock-absorbing component to achieve rapid installation and disassembly, and a damper to absorb vibration to improve stability.

Benefits of technology

It realizes convenient transportation and rapid assembly of the pile driver, improves work efficiency and the stability and accuracy of piling, reduces equipment vibration, and improves the overall work quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pile drivers, and discloses a portable modular pile driver based on communication equipment, which comprises a shell, a controller is fixedly connected to the side wall of the shell, an engine is fixedly connected to the upper surface of the shell, a first mounting plate is fixedly connected to the side wall of the shell, and a second mounting plate is slidably connected to the side wall of the shell. A supporting frame is rotatably connected to the side wall of the second mounting plate, a mounting sleeve is fixedly connected to the interior of the shell, a hammer body is slidably connected to the interior of the mounting sleeve, a fixing mechanism is arranged in the first mounting plate and used for mounting the shell, a damping assembly is arranged in the shell, and a hydraulic pump is arranged in the shell. And the output end of the hydraulic pump is fixedly connected with a knocking block. According to the utility model, the mounting plate I is attached to the mounting plate II, then the fixing block I is inserted into the mounting plate I, and then the rotating block is rotated to be attached to one side wall of the mounting plate, so that the effect of quick mounting and dismounting is achieved, and the convenience of the equipment is improved through the structure.
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Description

Technical Field

[0001] The utility model relates to the technical field of pile drivers, in particular to a portable modular pile driver based on communication equipment. Background Art

[0002] Communications equipment, the hardware that enables information transmission, reception, processing, or storage, plays a vital role in modern society. Communications equipment can be broadly categorized as wired and wireless. Communications equipment pile drivers are commonly used for foundation work during the installation of communications towers and other communications infrastructure. These machines drill and place prefabricated concrete piles in various terrains, providing stable support for communications towers.

[0003] Traditional communication equipment-based pile drivers consist of an engine, a hydraulic pump, a hammer, and other parts. The mechanical energy generated by the engine is converted into hydraulic energy, which drives the hydraulic pump to drive the hammer to work. After reaching the preset depth, the hole diameter is expanded through the reaming device to meet subsequent construction needs.

[0004] Traditional pile drivers based on communication equipment are too large to be transported or carried, and are not easy to assemble quickly, which results in a lot of time spent on equipment installation, thereby reducing work efficiency. Therefore, a portable modular pile driver based on communication equipment is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a portable modular pile driver based on communication equipment, which aims to improve the problem in the existing technology that the pile driver is too large, inconvenient to transport and carry, and difficult to assemble quickly, resulting in a lot of time required to install the equipment, thereby reducing work efficiency.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A portable modular pile driver based on communication equipment includes a shell, a controller is fixedly connected to the side wall of the shell, an engine is fixedly connected to the upper surface of the shell, a mounting plate 1 is fixedly connected to the side wall of the shell, a mounting plate 2 is slidably connected to the side wall of the shell, a support frame is rotatably connected to the side wall of the mounting plate 2, a mounting sleeve is fixedly connected to the inside of the shell, a hammer is slidably connected to the inside of the mounting sleeve, a fixing mechanism is provided inside the mounting plate 1 for mounting the shell, a shock absorbing assembly is provided inside the shell, a hydraulic pump is provided inside the shell, a knocking block is fixedly connected to the output end of the hydraulic pump, a mounting sleeve is fixedly connected to the inside of the shell, and a screw is threadedly connected to the inside of the mounting sleeve;

[0008] The fixing mechanism includes a fixing block 1, one side wall of the fixing block is slidably connected to the inside of the mounting plate 1 and the mounting plate 2, one side wall of the fixing block is fixedly connected to a pull ring, one side wall of the fixing block is threadedly connected to a rotating block, the fixing block 1 is internally slidably connected to a sliding rod, the side wall of the sliding rod is fixedly connected to the fixing block 2, the side wall of the fixing block 2 is rotatably connected to a clamping strip, a lower surface of the fixing block is fixedly connected to a cone, a lower surface of the sliding rod is fixedly connected to a connecting column, and a side wall of the connecting column is sleeved with a second spring;

[0009] As a further description of the above technical solution:

[0010] The shock absorbing assembly includes a fixing plate 1, a side wall of which is fixedly connected to a connecting block 1, a side wall of which is provided with a fixing sleeve, a connecting block 2 is provided inside the fixing sleeve, and a side wall of the connecting block 2 is fixedly connected to a fixing plate 2;

[0011] As a further description of the above technical solution:

[0012] The engine output end is fixedly connected to the side wall of the hydraulic pump, the side wall of the screw is threadedly connected to the inside of the hammer body, the side wall of the knocking block is in contact with the side wall of the hammer body, the second side wall of the fixing block is slidably connected to the inside of the fixing block 1, the second side wall of the fixing block is slidably connected to the inside of the cone, the side wall of the card strip is slidably connected to the inside of the cone, the side wall of the sliding rod is slidably connected to the inside of the cone, and the side wall of the connecting column is slidably connected to the inside of the cone;

[0013] As a further description of the above technical solution:

[0014] One end of the second spring is fixedly connected to the side wall of the connecting column, and the other end of the second spring is fixedly connected to the inside of the cone;

[0015] As a further description of the above technical solution:

[0016] One side wall of the fixed plate is rotatably connected to the rotating plate 2, the side wall of the fixed plate 2 is rotatably connected to the rotating plate 1, and one end of the rotating plate 1 is rotatably connected to the side wall of the rotating plate 2;

[0017] As a further description of the above technical solution:

[0018] A damper is fixedly connected between the connecting block 1 and the connecting block 2, and the side walls of the connecting block 1 and the connecting block 2 are both slidably connected to the inside of the fixing sleeve;

[0019] As a further description of the above technical solution:

[0020] A sliding block is slidably connected inside the fixed sleeve, and one end of the rotating plate is rotatably connected to the side wall of the sliding block;

[0021] As a further description of the above technical solution:

[0022] A first spring is provided inside the fixing sleeve, and one end of the first spring is fixedly connected to the side wall of the sliding block.

[0023] The utility model has the following beneficial effects:

[0024] 1. In the utility model, by fitting the mounting plate 1 and the mounting plate 2 together, then inserting the fixing block 1 into the inside thereof, and then rotating the rotating block to fit the side wall of the mounting plate, a quick installation and disassembly effect is achieved, which solves the problem that some modular pile drivers based on communication equipment are too large to be transported and carried, and are not easy to assemble quickly, resulting in a lot of time spent on equipment installation, thereby reducing work efficiency. The above structure improves the convenience of the equipment.

[0025] 2. In the utility model, when the hammer vibrates, the force generated by the vibration is transmitted to the fixed plate 2, causing it to push the connecting block 2 to slide, allowing the rotating plate 1 and the rotating plate 2 to rotate, thereby pushing the sliding block to squeeze the first spring, so that the damper absorbs the force generated by the vibration, thereby achieving a shock absorption effect. The above structure reduces the vibration of the equipment during operation and improves the stability and accuracy of piling. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional schematic diagram of a portable modular pile driver based on communication equipment proposed in the present invention;

[0027] Figure 2 This is a schematic structural diagram of the housing of a portable modular pile driver based on communication equipment proposed in the present invention;

[0028] Figure 3 This is a structural diagram of the fixed block 1 of the portable modular pile driver based on communication equipment proposed in the present invention;

[0029] Figure 4 This is a structural schematic diagram of the fixing plate 1 of the portable modular pile driver based on communication equipment proposed in the present invention.

[0030] Legend:

[0031] 1. Housing; 2. Controller; 3. Engine; 4. Mounting plate 1; 5. Mounting plate 2; 6. Support frame; 7. Hammer; 8. Mounting sleeve; 9. Screw; 10. Hydraulic pump; 11. Knocking block; 12. Fixed plate 1; 13. Connecting block 1; 14. Fixed sleeve; 15. Connecting block 2; 16. Fixed plate 2; 17. Damper; 18. Rotating plate 1; 19. Rotating plate 2; 20. Sliding block; 21. First spring; 22. Fixed block 1; 23. Pull ring; 24. Rotating block; 25. Sliding rod; 26. Fixed block 2; 27. Clip; 28. Cone; 29. ​​Connecting column; 30. Second spring. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Reference Figure 1 、 Figure 2 and Figure 3, The utility model provides an embodiment: a portable modular pile driver based on communication equipment, including a shell 1, a controller 2 is fixedly connected to the side wall of the shell 1, an engine 3 is fixedly connected to the upper surface of the shell 1, a mounting plate 4 is fixedly connected to the side wall of the shell 1, a mounting plate 2 is slidably connected to the side wall of the shell 1, a support frame 6 is rotatably connected to the side wall of the mounting plate 25, a mounting sleeve 8 is fixedly connected to the inside of the shell 1, a hammer 7 is slidably connected to the inside of the mounting sleeve 8, a fixing mechanism is provided inside the mounting plate 4 for installing the shell 1, a shock absorbing component is provided inside the shell 1, a hydraulic pump 10 is provided inside the shell 1, a knocking block 11 is fixedly connected to the output end of the hydraulic pump 10, a mounting sleeve 8 is fixedly connected to the inside of the shell 1, a screw 9 is threadedly connected to the inside of the mounting sleeve 8, a fixing mechanism includes a fixing block 22, a side wall of the fixing block 22 is slidably connected to the inside of the mounting plate 4 and the mounting plate 25, a pull ring 23 is fixedly connected to the side wall of the fixing block 22, and a side wall of the fixing block 22 is fixedly connected A rotating block 24 is threadedly connected, a sliding rod 25 is slidably connected inside the fixed block 1 22, the side wall of the sliding rod 25 is fixedly connected to the fixed block 2 26, the side wall of the fixed block 26 is rotatably connected to the card strip 27, the lower surface of the fixed block 1 22 is fixedly connected to the cone 28, the lower surface of the sliding rod 25 is fixedly connected to the connecting column 29, and the side wall of the connecting column 29 is provided with a second spring 30. The output end of the engine 3 is fixedly connected to the side wall of the hydraulic pump 10, and the side wall of the screw 9 is threadedly connected to the inside of the hammer 7 The side wall of the knocking block 11 fits the side wall of the hammer body 7, the side wall of the fixed block 26 is slidably connected to the inside of the fixed block 1 22, the side wall of the fixed block 26 is slidably connected to the inside of the cone 28, the side wall of the card strip 27 is slidably connected to the inside of the cone 28, the side wall of the sliding rod 25 is slidably connected to the inside of the cone 28, the side wall of the connecting column 29 is slidably connected to the inside of the cone 28, one end of the second spring 30 is fixedly connected to the side wall of the connecting column 29, and the other end of the second spring 30 is fixedly connected to the inside of the cone 28;

[0034] When using this equipment, first install the support frame 6 to the predetermined piling position. After completing the installation of the support frame 6, the housing 1 is then slid into the interior of the second mounting plate 5 so that the first mounting plate 4 can fit together with the housing 1. Then, by pressing the sliding rod 25, the connecting column 29 is forced to slide downward. As the connecting column 29 slides downward, it exerts an extrusion on the second spring 30. Due to this extrusion, the second fixing block 26 will slide synchronously with the sliding of the connecting column 29 until it slides into the interior of the cone 28. During this process, the clamping strip 27 will be squeezed and shrink. After completing the above operations, the first fixing block 22 is then inserted into the interior of the first mounting plate 4. As the first fixing block 22 is inserted, the cone 28 will pass through the second mounting plate 5. Next, the sliding rod 25 that was previously pressed is released. Since the second spring 30 was squeezed before, the second spring 30 will rebound due to the squeezing before when the sliding rod 25 is released. This rebound force will push the sliding rod 25 to move upward, thereby ejecting the fixing block 26 from the inside of the cone 28. After the fixing block 26 is ejected, the card strip 27 will rotate and restore, and fit on the lower surface of the mounting plate 2 5. After that, by rotating the rotating block 24, continue to rotate until the rotating block 24 is tightly fitted with the mounting plate 1 4. When this action is completed, the installation work is completed. After the equipment is installed, the engine 3 can be started. Once the engine 3 is started, The hydraulic pump 10 is driven to start working. When the hydraulic pump 10 is working, it will push the knocking block 11 to move downward. When the knocking block 11 moves downward, it will knock the hammer body 7. After completing one knock, the knocking block 11 will shrink and then move down again to knock. This cycle is repeated, so that the piling work can be carried out smoothly. Through this structure that is easy to assemble quickly, the equipment can be put into use quickly, reducing downtime, facilitating transportation and on-site assembly, and increasing the flexibility of the equipment. The controller 2 has real-time monitoring, data recording and remote control functions, and can be operated through a mobile phone or tablet, thereby improving work efficiency and safety.

[0035] Reference Figure 2 and Figure 4The shock absorbing assembly includes a fixed plate 12, the side wall of the fixed plate 12 is fixedly connected to a connecting block 13, the side wall of the connecting block 13 is provided with a fixed sleeve 14, a connecting block 2 15 is provided inside the fixed sleeve 14, the side wall of the connecting block 2 15 is fixedly connected to a fixed plate 2 16, the side wall of the fixed plate 12 is rotatably connected to a rotating plate 2 19, the side wall of the fixed plate 2 16 is rotatably connected to a rotating plate 18, one end of the rotating plate 18 is rotatably connected to the side wall of the rotating plate 2 19, a damper 17 is fixedly connected between the connecting block 13 and the connecting block 2 15, the side walls of the connecting block 13 and the connecting block 2 15 are both slidably connected to the inside of the fixed sleeve 14, a sliding block 20 is slidably connected to the inside of the fixed sleeve 14, one end of the rotating plate 2 19 is rotatably connected to the side wall of the sliding block 20, a first spring 21 is provided inside the fixed sleeve 14, and one end of the first spring 21 is fixedly connected to the side wall of the sliding block 20.

[0036] When the hammer body 7 is struck, the hammer body 7 will vibrate, and this vibration will be transmitted to the fixed plate 2 16. Due to the force transmitted by the vibration, the fixed plate 2 16 will be subjected to force, and then push the connecting block 2 15. The connecting block 2 15 is located inside the fixed sleeve 14. Under the push of the fixed plate 2 16, it will slide inside the fixed sleeve 14. The sliding of the connecting block 2 15 will drive the rotating plate 18 to start rotating. Once the rotating plate 18 rotates, it will link the rotating plate 2 19, so that the rotating plate 2 19 also rotates. The rotation of the rotating plate 2 19 will affect the connecting block 13, prompting the connecting block 13 to rotate in the fixed sleeve 14. The sleeve 14 slides inside, and with the rotation of the rotating plate 18 and the rotating plate 2 19, the sliding block 20 will also slide inside the fixed sleeve 14. The sliding direction and force of the sliding block 20 will squeeze the first spring 21. After being squeezed, the first spring 21 will work together with the damper 17. The damper 17 has the ability to absorb vibration force and absorbs the vibration force generated in the whole process. Through such a series of actions, the vibration generated by the equipment during operation is greatly reduced, which can improve the stability of the piling operation and make the piling position more accurate, thereby improving the quality and efficiency of the entire piling work.

[0037] Working principle: When using the device for work, first install the support frame 6 to the piling position, then slide the shell 1 into the inside of the mounting plate 2 5 to make the mounting plate 1 4 fit with it, then press the sliding rod 25 to let the connecting column 29 slide down to squeeze the second spring 30, so that the fixed block 26 slides down to the inside of the cone 28, squeezes and shrinks the card strip 27, then inserts the fixed block 1 22 into the inside of the mounting plate 1 4, so that the cone 28 passes through the mounting plate 2 5, then releases the sliding rod 25, at this time the second spring 30 causes its extrusion to start to rebound and push the sliding rod 25 upward, pushing the fixed block 26 out of the inside of the cone 28, so that the card strip 27 rotates and restores, fits on the lower surface of the mounting plate 2 5, then rotates the rotating block 24 until it fits with the mounting plate 1 4, then the device is completed. During the installation of the equipment, the hydraulic pump 10 starts working by starting the engine 3, pushing the knocking block 11 downward to knock the hammer body 7, and then retracting it, and repeating this process to carry out piling work. In the process of knocking the hammer body 7, the vibration generated will be transmitted to the fixed plate 2 16, so that the fixed plate 2 16 pushes the connecting block 2 15 to slide inside the fixed sleeve 14, and the rotating plate 1 18 is rotated, so that the rotating plate 2 19 is rotated, and the connecting block 13 is slid inside the fixed sleeve 14. The rotation of the rotating plate 18 and the rotating plate 2 19 pushes the sliding block 20 to slide inside the fixed sleeve 14, so that it squeezes the first spring 21, so that the damper 17 absorbs the generated vibration force, reduces the vibration of the equipment during operation, and improves the stability and accuracy of piling.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A portable modular pile driver based on a communication device, comprising a housing (1), characterized in that: The side wall of the housing (1) is fixedly connected to a controller (2), the upper surface of the housing (1) is fixedly connected to an engine (3), the side wall of the housing (1) is fixedly connected to a mounting plate 1 (4), the side wall of the housing (1) is slidably connected to a mounting plate 2 (5), the side wall of the mounting plate 2 (5) is rotatably connected to a support frame (6), the interior of the housing (1) is fixedly connected to a mounting sleeve (8), the interior of the mounting sleeve (8) is slidably connected to a hammer (7), a fixing mechanism is provided inside the mounting plate 1 (4) for mounting the housing (1), a shock absorbing assembly is provided inside the housing (1), a hydraulic pump (10) is provided inside the housing (1), an output end of the hydraulic pump (10) is fixedly connected to a knocking block (11), the interior of the housing (1) is fixedly connected to a mounting sleeve (8), and the interior of the mounting sleeve (8) is threadedly connected to a screw (9); The fixing mechanism includes a fixing block (22), the side wall of the fixing block (22) is slidably connected to the inside of the mounting plate (4) and the mounting plate (5), the side wall of the fixing block (22) is fixedly connected with a pull ring (23), the side wall of the fixing block (22) is threadedly connected with a rotating block (24), the inside of the fixing block (22) is slidably connected with a sliding rod (25), the side wall of the sliding rod (25) is fixedly connected with the fixing block (26), the side wall of the fixing block (26) is rotatably connected with a clamping strip (27), the lower surface of the fixing block (22) is fixedly connected with a cone (28), the lower surface of the sliding rod (25) is fixedly connected with a connecting column (29), and the side wall of the connecting column (29) is sleeved with a second spring (30).

2. The portable modular pile driver based on communication equipment according to claim 1, characterized in that: The shock absorbing assembly comprises a fixing plate 1 (12), a side wall of the fixing plate 1 (12) being fixedly connected to a connecting block 1 (13), a side wall of the connecting block 1 (13) being provided with a fixing sleeve (14), a connecting block 2 (15) being provided inside the fixing sleeve (14), and a side wall of the connecting block 2 (15) being fixedly connected to a fixing plate 2 (16).

3. The portable modular pile driver based on communication equipment according to claim 1, characterized in that: The output end of the engine (3) is fixedly connected to the side wall of the hydraulic pump (10), the side wall of the screw (9) is threadedly connected to the inside of the hammer body (7), the side wall of the knocking block (11) is in contact with the side wall of the hammer body (7), the side wall of the second fixed block (26) is slidably connected to the inside of the first fixed block (22), the side wall of the second fixed block (26) is slidably connected to the inside of the cone (28), the side wall of the clip (27) is slidably connected to the inside of the cone (28), the side wall of the sliding rod (25) is slidably connected to the inside of the cone (28), and the side wall of the connecting column (29) is slidably connected to the inside of the cone (28).

4. The portable modular pile driver based on communication equipment according to claim 1, characterized in that: One end of the second spring (30) is fixedly connected to the side wall of the connecting column (29), and the other end of the second spring (30) is fixedly connected to the inside of the cone (28).

5. The portable modular pile driver based on communication equipment according to claim 2, characterized in that: The side wall of the fixed plate 1 (12) is rotatably connected to the rotating plate 2 (19), the side wall of the fixed plate 2 (16) is rotatably connected to the rotating plate 1 (18), and one end of the rotating plate 1 (18) is rotatably connected to the side wall of the rotating plate 2 (19).

6. The portable modular pile driver based on communication equipment according to claim 2, characterized in that: A damper (17) is fixedly connected between the connecting block 1 (13) and the connecting block 2 (15), and the side walls of the connecting block 1 (13) and the connecting block 2 (15) are both slidably connected inside the fixed sleeve (14).

7. The portable modular pile driver based on communication equipment according to claim 5, characterized in that: A sliding block (20) is slidably connected inside the fixed sleeve (14), and one end of the second rotating plate (19) is rotatably connected to the side wall of the sliding block (20).

8. The portable modular pile driver based on communication equipment according to claim 7, characterized in that: A first spring (21) is provided inside the fixing sleeve (14), and one end of the first spring (21) is fixedly connected to the side wall of the sliding block (20).