Wind power generation tower with anti-icing protection structure
By setting a super-hydrophobic layer on the outer surface of the wind turbine blades and the main control box, applying a protective coating on the bracket, and introducing a stabilizing mechanism into the tower structure, the problems of ice accumulation and stability of the wind turbine tower are solved, achieving efficient power generation and low-cost maintenance.
Patent Information
- Application Number
- CN202421887874.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-06
AI Technical Summary
Wind turbine towers are prone to ice accumulation in cold winters, resulting in reduced power generation and decreased stability, as well as high maintenance costs.
A super-hydrophobic layer is set on the outer surface of the blades and the main control box of the wind turbine tower, and the outer surface of the bracket is coated with epoxy zinc-rich primer, epoxy micaceous iron intermediate paint and fluorocarbon topcoat. A stabilizing mechanism is set on the mounting base and the bracket, including a sliding block, a fixing seat and a connecting rod, combined with a buffer plate and a spring structure to improve stability.
Effectively prevent blades from icing, increase power generation, reduce maintenance times, enhance tower stability, extend service life, and reduce maintenance costs.
Smart Images

Figure CN223359306U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wind power towers, and in particular relates to a wind power tower with an anti-icing protection structure. Background Art
[0002] A wind turbine tower, commonly known as a wind turbine tower or wind turbine tower, is a large structure primarily used to support wind turbines. Its primary function is to mount the wind turbine at an appropriate height to capture more wind energy at high altitudes and convert it into electricity. However, wind power generation can be affected by external factors, which can reduce power generation. In winter, rainwater can easily form ice on the blades and tower, increasing the weight of the blades, slowing their rotation, reducing power generation, and increasing blade maintenance costs. Furthermore, wind turbine towers are subject to vibration during use due to natural factors, which can reduce the stability of the entire tower. Summary of the Invention
[0003] The technical problem to be solved by the utility model is to provide a wind power generation tower with an anti-icing protection structure which is not easy to be iced, has strong stability, is easy to maintain and is economical and practical.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] A wind power tower with an anti-icing protection structure includes a wind power tower, which is mainly composed of a mounting base, a bracket, a main control box and blades. The outer surfaces of the main control box and the blades are provided with a super-hydrophobic layer; a protective coating is provided on the outer surface of the bracket, and the protective coatings are respectively an epoxy zinc-rich primer layer, an epoxy micaceous iron intermediate paint layer and a fluorocarbon topcoat layer from the inside to the outside; a stabilizing mechanism is provided on the mounting base and the bracket, and the stabilizing mechanism is mainly composed of a sliding block, a fixed seat and a connecting rod; the sliding block is annular and is movably mounted on the bracket; the fixed seat is provided on the mounting base; the sliding block and the fixed seat are connected by a connecting rod, and the two ends of the connecting rod are respectively rotatably connected to the sliding block and the fixed seat.
[0006] Four first rotating shafts are evenly arranged on the outer circumference of the sliding block, and four fixed seats are matched on the mounting base. Each fixed seat has a second rotating shaft, and the first rotating shaft and the second rotating shaft are connected between each corresponding sliding block and the fixed seat through a connecting rod.
[0007] A sliding groove is provided inside the fixed seat, and a sliding rod is set through the inside of the sliding groove, and the sliding rod is slidably connected to the slider; a first spring is sleeved on the sliding rod, one end of the first spring is fixedly connected to one end of the sliding groove and the other end is fixedly connected to the slider; a second rotating shaft is fixedly set on the upper end of the slider.
[0008] The bracket is fixedly arranged at the middle of the mounting base, the upper end of the bracket is fixedly connected to the master control box, and the blade is arranged at one end of the master control box.
[0009] The upper end of the master control box is connected to the buffer plate through a fixing block.
[0010] A limiting groove is provided inside the fixed block, and the movable frame is movably connected in the limiting groove; one end of the second spring is fixedly connected inside the limiting groove, and the other end of the second spring is fixedly connected to the limiting plate; the inner end of the movable frame is fixedly connected to the limiting plate, and the outer end of the movable frame is fixedly connected to the buffer plate.
[0011] In response to the current problem of ice forming on wind turbine towers due to weather conditions and thus affecting the normal operation of the equipment, the inventor has designed a wind turbine tower with an anti-icing protection structure, including a wind turbine tower. The wind turbine tower is mainly composed of a mounting base, a bracket, a main control box and blades. The outer surfaces of the main control box and the blades are provided with a super-hydrophobic layer; a protective coating is provided on the outer surface of the bracket, and the protective coatings are respectively an epoxy zinc-rich primer layer, an epoxy micaceous iron intermediate paint layer and a fluorocarbon topcoat layer from the inside to the outside; a stabilizing mechanism is provided on the mounting base and the bracket, and the stabilizing mechanism is mainly composed of a sliding block, a fixed seat and a connecting rod; the sliding block is annular and is movably mounted on the bracket; the fixed seat is provided on the mounting base; the sliding block and the fixed seat are connected by a connecting rod, and the two ends of the connecting rod are rotatably connected to the sliding block and the fixed seat respectively. Among them,
[0012] The super-hydrophobic coating on the outer surfaces of the control box and blades effectively protects the blades from ice formed after rainwater freezes in the cold winter, ensuring the normal operation of wind turbines, reducing maintenance, and increasing winter power generation. Simultaneously, the stabilizing mechanism installed on the base and brackets improves the stability of the entire power tower during use, preventing shaking caused by wind and natural factors, thereby increasing the stability and service life of the power tower. Furthermore, the protective coating design on the outer surface of the brackets overcomes the technical difficulty of the existing hydrophilic galvanized surface of the power tower, which is extremely prone to freezing at low temperatures. This allows the power tower to achieve the three-proof properties (anti-corrosion, anti-fouling, and anti-freezing) and extend its service life.
[0013] In short, the wind turbine tower with an anti-icing protection structure of the utility model is not easy to get iced, has strong stability, is easy to maintain and is economical and practical. Its wide promotion and use can save labor hours and is easy to operate, saving a lot of manpower and material resources and effectively reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of a wind power generation tower with an anti-icing protection structure according to the present invention.
[0015] Figure 2 yes Figure 1Schematic diagram of the structure of the fixed seat in the wind turbine tower with anti-icing protection structure.
[0016] Figure 3 yes Figure 1 Schematic diagram of the internal structure of the fixed block in a wind turbine tower with an anti-icing protection structure.
[0017] Figure 4 yes Figure 1 Schematic diagram of the protective coating structure on the surface of the bracket of a wind turbine tower with an anti-icing protection structure.
[0018] In the figure: 1. Mounting base; 2. Positioning bolt; 3. Sliding block; 4. Blade; 5. Fixed block; 6. Buffer plate; 7. Movable frame; 8. Main control box; 9. Bracket; 10. First rotating shaft; 11. Connecting rod; 12. Second rotating shaft; 13. Fixed seat; 14. Super-hydrophobic layer; 15. Slide groove; 16. Slide rod; 17. Slider; 18. First spring; 19. Limiting plate; 20. Second spring; 21. Limiting groove; 22. Fluorocarbon topcoat layer; 23. Epoxy iron oxide intermediate paint layer; 24. Epoxy zinc-rich primer layer. DETAILED DESCRIPTION
[0019] like Figures 1 to 4 As shown, the wind power generation tower with an anti-icing protection structure of the present invention includes a wind power generation tower, which is mainly composed of a mounting base 1, a bracket 9, a main control box 8 and blades 4. The rotation of the blades can convert wind energy into electrical energy for power supply operations.
[0020] The outer surface of the master control box and the blade is provided with a super-hydrophobic layer 14, which can effectively protect the blade in the cold winter, from the ice produced by the freezing of rainwater, and the normal operation of the wind power generation is guaranteed, the number of maintenance times is reduced, and the power generation in winter is improved. Moreover, the super-hydrophobic coating has the properties of corrosion resistance, self-cleaning, anti-fog, drag reduction, anti-icing, and can meet the requirements of different application fields. In addition, the super-hydrophobic coating is also transparent, UV-resistant, anti-reflective, water-resistant, heat-insulating, flame-retardant and other properties, which can further expand the scope of application. For example, the JN-SS002&JN-SS003 super-hydrophobic and super-oleophobic nano coating (normal temperature self-drying type) of Zhongke Jingna is a revolutionary waterproof material, which is completely isolated from the immersion of water and oil using the latest nano hybrid technology. It is a hydrophobic and oleophobic coating with protection against almost all liquid damage, and nano-modification technology is used to form a layer on the surface of the substrate that can stop the air protection film of liquid erosion such as water and oil. This protective film is superior to traditional technologies, has super strong adhesion and wear resistance, and can also be used in places where there are certain requirements for wear resistance. It is designed to solve problems such as waterproofing and dustproofing of surfaces of objects related to industrial users and ordinary users.
[0021] A protective coating is provided on the outer surface of the bracket, and the protective coating comprises, from the inside to the outside, an epoxy zinc-rich primer layer 24, an epoxy micaceous iron intermediate paint layer 23 and a fluorocarbon topcoat layer 22; the protective coating can overcome the technical difficulties of the hydrophilic galvanized surface of the power tower and the easy freezing at low temperatures, so that the power tower body can achieve the three-proof purpose (anti-corrosion, anti-fouling, anti-freezing), extend the service life, and be economical and practical.
[0022] The mounting base and the bracket are provided with a stabilizing mechanism, which is mainly composed of a sliding block 3, a fixing seat and a connecting rod.
[0023] in,
[0024] The sliding block is annular and is movably mounted on the bracket; four first rotating shafts 10 are evenly arranged on the outer circumference of the sliding block, and four fixed seats 13 are matched on the mounting base, each fixed seat has a second rotating shaft 12, and each corresponding sliding block and fixed seat are connected by a connecting rod 11, and the two ends of the connecting rod are respectively rotatably connected to the first rotating shaft on the sliding block and the second rotating shaft on the fixed seat.
[0025] The fixing seat is set on the mounting base; a sliding groove 15 is opened inside the fixing seat, and a sliding rod 16 is set through the inside of the sliding groove, and a slider 17 is slidably connected to the sliding rod; a first spring 18 is sleeved on the sliding rod, one end of the first spring is fixedly connected to one end of the sliding groove and the other end is fixedly connected to the slider; a second rotating shaft is fixedly set on the upper end of the slider.
[0026] The bracket is fixedly mounted in the middle of the mounting base, which is threaded with positioning bolts 2 to stabilize the entire wind turbine tower. The upper end of the bracket is fixedly connected to the main control box, and the blades are mounted at one end of the main control box. The upper end of the main control box is connected to the buffer plate 6 via several fixing blocks 5. The fixing blocks have a limit slot 21 defined within them, into which a movable frame 7 is movably connected. The limit slot is fixedly connected to one end of a second spring 20, the other end of which is fixedly connected to the limit plate 19. The inner end of the movable frame is fixedly connected to the limit plate, and the outer end of the movable frame is fixedly connected to the buffer plate.
[0027] Working Principle: First, the entire wind turbine is installed in the appropriate position using the positioning bolts on the mounting base, and the entire wind turbine is connected to the outside world for power operation. During use, the wind turbine will be shaken by natural factors. At this time, under the action of the first and second rotating shafts, the bracket can drive the connecting rod to move outward. The connecting rod can drive the slider to squeeze the first spring. Under the action of the first spring, a buffering effect can be achieved, which can reduce the vibration force on the entire wind turbine, thereby improving the stability of the entire wind turbine and increasing its service life. The surface of the blades and the main control box are coated with a super-hydrophobic layer to effectively protect the blades from ice formed after rain freezing in the cold winter, ensuring the normal operation of wind power generation, reducing the number of maintenance times, and increasing winter power generation.
[0028] In extreme weather, such as hail, falling hail can cause damage to the control box. The buffer plate design can improve the protection of the control box. Because the hail first contacts the control box, the pressure on the buffer plate drives the movable frame and the limit plate to compress the second spring to achieve a buffering protection function.
Claims
1. A wind power generation tower with an anti-icing protection structure, comprising a wind power generation tower, the wind power generation tower mainly consisting of a mounting base, a bracket, a master control box and blades, characterized in that: The outer surfaces of the master control box and the blades are provided with a super-hydrophobic layer; the outer surface of the bracket is provided with a protective coating, and the protective coatings are respectively an epoxy zinc-rich primer layer, an epoxy micaceous iron intermediate paint layer and a fluorocarbon topcoat layer from the inside to the outside; the mounting base and the bracket are provided with a stabilizing mechanism, which is mainly composed of a sliding block, a fixed seat and a connecting rod; the sliding block is annular and is movably mounted on the bracket; the fixed seat is provided on the mounting base; the sliding block and the fixed seat are connected by a connecting rod, and the two ends of the connecting rod are respectively rotatably connected to the sliding block and the fixed seat.
2. The wind turbine tower with an anti-icing protection structure according to claim 1, characterized in that: Four first rotating shafts are evenly arranged on the outer circumference of the sliding block, and four fixed seats are matched on the mounting base. Each fixed seat has a second rotating shaft, and the first rotating shaft and the second rotating shaft are connected between each corresponding sliding block and the fixed seat via a connecting rod.
3. The wind turbine tower with an anti-icing protection structure according to claim 1, characterized in that: A sliding groove is provided inside the fixing seat, a sliding rod is provided inside the sliding groove, and the sliding rod is slidably connected to the slider; a first spring is sleeved on the sliding rod, one end of the first spring is fixedly connected to one end of the sliding groove and the other end is fixedly connected to the slider; a second rotating shaft is fixedly provided on the upper end of the slider.
4. The wind turbine tower with an anti-icing protection structure according to claim 1, characterized in that: The bracket is fixedly arranged in the middle of the mounting base, the upper end of the bracket is fixedly connected to the main control box, and the blade is arranged at one end of the main control box.
5. The wind turbine tower with an anti-icing protection structure according to claim 4, characterized in that: The upper end of the master control box is connected to the buffer plate through a fixing block.
6. The wind turbine tower with an anti-icing protection structure according to claim 5, characterized in that: A limiting groove is provided inside the fixed block, and the movable frame is movably connected inside the limiting groove; one end of the second spring is fixedly connected inside the limiting groove, and the other end of the second spring is fixedly connected to the limiting plate; the inner end of the movable frame is fixedly connected to the limiting plate, and the outer end of the movable frame is fixedly connected to the buffer plate.