Marine urea lightering control system device
The integrated marine urea transfer control system adopts a dual-pump parallel structure and real-time monitoring, which solves the shutdown problem of the urea transfer system in the event of pump failure, and achieves seamless switching and cost savings.
Patent Information
- Application Number
- CN202422793191.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing ship urea transfer system needs to be repaired when the pump is damaged, resulting in work stagnation, and the decentralized structure increases safety hazards and maintenance costs.
An integrated marine urea transfer control system is designed. It adopts a dual-pump parallel structure, equipped with a one-way valve and a pressure sensor to achieve automatic switching and real-time monitoring of the pumps, and an integrated electronic control cabinet for system management.
The urea solution can be switched without stopping the machine when a pump fails, which reduces safety hazards and maintenance costs and improves system reliability and maintenance convenience.
Smart Images

Figure CN223359428U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of urea lightering, in particular to a ship-based urea lightering control system device. Background Art
[0002] With the increase in global trade, maritime transport continues to expand. As the vehicle for ocean transport, ship engine emissions pose new challenges to human life, causing pollution and harm to the environment. Selective catalytic reduction (SCR), a key technology for ship engine exhaust aftertreatment, selectively reduces NOx in ship exhaust to N2 and H2O.
[0003] As an important component of the reducing agent in the selective catalytic reduction (SCR) technology, urea solution is continuously transported from the urea daily tank to the injection pipe and fully reacts in the reaction chamber. The existing urea daily tank has a daily cycle, and the transfer system needs to cyclically fill the urea daily tank. This increases the risk of damage. When the transfer pump is damaged, it needs to be repaired, and the work is stopped. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the deficiencies in the prior art, the present invention provides a ship-based urea transfer control system device, which solves the problems raised in the above-mentioned background technology.
[0006] (2) Technical solution
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a marine urea transfer control system device, comprising a frame, two transfer pumps fixedly installed inside the frame, the liquid inlet ends of the two transfer pumps are commonly fixedly connected to a U-shaped liquid infusion pipe, a Y-shaped filter is fixedly installed on the U-shaped liquid infusion pipe, the end of the Y-shaped filter is fixedly connected to a liquid inlet, the liquid outlet ends of the two transfer pumps are commonly fixedly connected to a U-shaped discharge pipe, a connecting pipe is provided on the U-shaped discharge pipe, and the end of the connecting pipe is fixedly connected to a liquid outlet.
[0008] Preferably, two first one-way valves are installed on the U-shaped infusion tube, and two second one-way valves are installed on the U-shaped discharge tube. The first one-way valve and the second one-way valve are used in conjunction with a transfer pump.
[0009] Preferably, a pressure sensor is fixedly mounted on the connecting pipe for detecting the liquid pressure at the liquid outlet.
[0010] Preferably, an electric control cabinet is fixedly installed on the top of the frame.
[0011] Preferably, four legs are fixedly connected to the bottom of the frame.
[0012] Preferably, a vertically arranged support rod is fixedly connected inside the frame, a lower arc-shaped clamping ring is fixedly connected to the top of the support rod, the U-shaped infusion tube is located in the lower arc-shaped clamping ring, an upper arc-shaped clamping ring is fixedly installed on the lower arc-shaped clamping ring, the upper arc-shaped clamping ring is pressed tightly on the U-shaped infusion tube, a bolt is inserted through the lower arc-shaped clamping ring and the upper arc-shaped clamping ring, and a nut is threaded on the end of the bolt.
[0013] (3) Beneficial effects
[0014] The utility model provides a marine urea transfer control system device, which has the following beneficial effects:
[0015] 1. In the present invention, when the marine urea transfer system is operating normally, the transfer pumps are in a state where one is on and the other is off, and the urea solution in the urea tank is passed through the urea solution inlet and filtered by the Y-type filter before entering the transfer pump. As the impeller rotates at high speed, the urea solution is driven from the urea outlet to the designated location. Even if one of the pumps fails, the other standby pump can be switched to operate without shutting down the system.
[0016] 2. In the present invention, a pressure sensor is added to the connecting pipe to transmit the actual working conditions of the barge pump output to the electric control cabinet in the form of an electrical signal, which can better monitor the operating conditions of the barge pump in real time; this device is simple and compact, and integrates the barge pumps that previously had a dispersed structure to achieve integrated modularization, meeting the line integration requirements in different situations; it reduces safety hazards, facilitates installation, saves costs, and facilitates subsequent repair and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front perspective structural diagram of a marine urea transfer control system device proposed by the present invention;
[0018] Figure 2 This is a rear perspective structural diagram of a marine urea transfer control system device proposed by the utility model;
[0019] Figure 3 for Figure 2 A magnified structure diagram of the .
[0020] In the figure: 1. Frame; 2. Transfer pump; 3. Liquid inlet; 4. Y-type filter; 5. U-shaped infusion tube; 6. First one-way valve; 7. Pressure sensor; 8. Liquid outlet; 9. U-shaped discharge pipe; 10. Connecting pipe; 11. Second one-way valve; 12. Electric control cabinet; 13. Support leg; 14. Support rod; 15. Lower arc-shaped clamping ring; 16. Upper arc-shaped clamping ring; 17. Bolt; 18. Nut. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0022] See also Figures 1 to 3 The utility model provides a technical solution: a marine urea transfer control system device, comprising a frame 1, two transfer pumps 2 fixedly installed inside the frame 1, the liquid inlet ends of the two transfer pumps 2 are commonly fixedly connected to a U-shaped liquid infusion pipe 5, a Y-shaped filter 4 is fixedly installed on the U-shaped liquid infusion pipe 5, the end of the Y-shaped filter 4 is fixedly connected to a liquid inlet 3, the liquid outlet ends of the two transfer pumps 2 are commonly fixedly connected to a U-shaped discharge pipe 9, a connecting pipe 10 is provided on the U-shaped discharge pipe 9, and the end of the connecting pipe 10 is fixedly connected to a liquid outlet 8.
[0023] Two first one-way valves 6 are installed on the U-shaped infusion tube 5, and two second one-way valves 11 are installed on the U-shaped discharge tube 9. The first one-way valve 6 and the second one-way valve 11 are used in conjunction with a transfer pump 2; when one of the transfer pumps 2 needs to be used, the first one-way valve 6 and the second one-way valve 11 of this channel are opened to complete the passage.
[0024] When the marine urea transfer system is operating normally, the transfer pumps 2 are in the state of one being turned on and the other being turned off, filtering the urea solution in the urea tank through the urea solution inlet 3 and the Y-type filter 4, entering the U-shaped liquid infusion pipe 5, and then entering one of the transfer pumps 2. As the impeller rotates at high speed, the urea solution is driven into the U-shaped discharge pipe 9 and the connecting pipe 10, and finally reaches the urea daily tank through the urea outlet 8. Even if one of the transfer pumps 2 fails, the other transfer pump 2 can be switched to work without shutting down the system.
[0025] A pressure sensor 7 is fixedly installed on the connecting pipe 10 for detecting the liquid pressure of the liquid outlet 8 and transmitting the actual working condition of the transfer pump 2 output to the electric control cabinet 12 in the form of an electrical signal, so as to better monitor the operating status of the transfer pump 2 in real time.
[0026] An electric control cabinet 12 is fixedly mounted on the top of the frame 1 for operating and controlling the entire system. The electric control cabinet 12 generally integrates various control elements to enable monitoring and automated management of the system.
[0027] Four legs 13 are fixedly connected to the bottom of the frame 1 to support the frame 1. The four legs 13 are evenly distributed, which can effectively disperse the weight of the frame 1 and enhance the overall structural stability.
[0028] A vertically arranged support rod 14 is fixedly connected inside the frame 1, and a lower arc-shaped clamping ring 15 is fixedly connected to the top of the support rod 14. The U-shaped infusion tube 5 is located in the lower arc-shaped clamping ring 15, and an upper arc-shaped clamping ring 16 is fixedly installed on the lower arc-shaped clamping ring 15. The upper arc-shaped clamping ring 16 is tightly set on the U-shaped infusion tube 5. A bolt 17 is inserted through the lower arc-shaped clamping ring 15 and the upper arc-shaped clamping ring 16, and a nut 18 is threaded on the end of the bolt 17.
[0029] By the cooperation of the bolt 17 and the nut 18, the upper arc-shaped clamping ring 16 and the lower arc-shaped clamping ring 15 are connected as a whole, and the upper arc-shaped clamping ring 16 and the lower arc-shaped clamping ring 15 achieve the purpose of clamping and fixing the U-shaped infusion tube 5, thereby improving the stability and structural strength of the U-shaped infusion tube 5.
[0030] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A marine urea transfer control system, characterized by: The invention comprises a frame (1), two transfer pumps (2) fixedly mounted inside the frame (1), the liquid inlet ends of the two transfer pumps (2) being fixedly connected to a U-shaped liquid infusion pipe (5), a Y-shaped filter (4) being fixedly mounted on the U-shaped liquid infusion pipe (5), the end of the Y-shaped filter (4) being fixedly connected to a liquid inlet (3), the liquid outlet ends of the two transfer pumps (2) being fixedly connected to a U-shaped liquid discharge pipe (9), a connecting pipe (10) being connected to the U-shaped liquid discharge pipe (9), the end of the connecting pipe (10) being fixedly connected to a liquid outlet (8).
2. The marine urea transfer control system according to claim 1, characterized in that: Two first one-way valves (6) are installed on the U-shaped liquid infusion pipe (5), and two second one-way valves (11) are installed on the U-shaped liquid discharge pipe (9). The first one-way valve (6) and the second one-way valve (11) are used in conjunction with a transfer pump (2).
3. The marine urea transfer control system according to claim 1, characterized in that: A pressure sensor (7) is fixedly mounted on the connecting pipe (10) for detecting the liquid pressure at the liquid outlet (8).
4. The marine urea transfer control system according to claim 1, characterized in that: An electric control cabinet (12) is fixedly mounted on the top of the frame (1).
5. The marine urea transfer control system according to claim 1, characterized in that: Four supporting legs (13) are fixedly connected to the bottom of the frame (1).
6. The marine urea transfer control system according to claim 1, characterized in that: A vertically arranged support rod (14) is fixedly connected inside the frame (1), a lower arc-shaped clamping ring (15) is fixedly connected to the top of the support rod (14), the U-shaped infusion tube (5) is located in the lower arc-shaped clamping ring (15), an upper arc-shaped clamping ring (16) is fixedly installed on the lower arc-shaped clamping ring (15), and the upper arc-shaped clamping ring (16) is tightly arranged on the U-shaped infusion tube (5), a bolt (17) is inserted through between the lower arc-shaped clamping ring (15) and the upper arc-shaped clamping ring (16), and a nut (18) is threadedly sleeved on the end of the bolt (17).