XN type two-way pressure metal sealing butterfly valve

By introducing energy storage metal seals into the butterfly valve and using the worm gear head to control the movement of the butterfly plate to form a two-way seal, the problem of sealing surface failure caused by frequent opening and closing is solved, and the sealing stability and applicability of the butterfly valve are improved.

CN223359923UActive Publication Date: 2025-09-19TICOS TECH GRP CO LTD
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Patent Information

Application Number
CN202422782936.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-19
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The existing metal-sealed butterfly valve has an unstable sealing effect during frequent opening and closing, which can easily lead to failure of the sealing surface and cannot meet the needs of frequent opening and closing of pipelines.

Method used

Energy storage metal seals are used, including sealing rings, spiral wound gaskets, adjustable sealing pressure rings, internal pressure cavities and energy storage rings. The valve stem is driven by the worm gear head to control the movement of the butterfly plate. The seal forms a two-way seal when closed, and becomes tighter as the butterfly plate closes, and resets when opened to improve the sealing effect.

Benefits of technology

Maintain good sealing effect during frequent opening and closing, reduce sealing surface failure, improve the sealing stability of the butterfly valve, and enhance the durability and applicability of the seal through high-temperature alloys and corrosion-resistant materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of valves, and particularly relates to an XN type two-way pressure metal sealing butterfly valve which comprises a valve body, an end cover is arranged at the bottom of the valve body, and a support and a worm wheel head are arranged at the top of the valve body. The butterfly plate is arranged in the valve body; the valve body connected valve seat is arranged in the valve body, and the valve body connected valve seat is formed by surfacing a body and machining a positive cone; the valve rod is arranged on the valve body and used for driving the butterfly plate to move, and the valve rod is in transmission connection with the worm wheel head; the energy storage type metal sealing piece is arranged on the butterfly plate and can be matched with the valve body connected valve seat to form two-way sealing; wherein the energy storage type metal sealing pieces are distributed on the edge of the butterfly plate in the circumferential direction of the butterfly plate, compared with the prior art, the XN type two-way pressure metal sealing butterfly valve has the advantages that the XN type two-way pressure metal sealing butterfly valve has a good sealing effect all the time in the frequent opening and closing process, the phenomenon of failure of a sealing surface is reduced, and the sealing stability of the butterfly valve is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of valves, and in particular relates to an XN type bidirectional pressure metal sealing butterfly valve. Background Art

[0002] The butterfly valve is a common valve widely used in fluid control systems. With its simple structure, easy operation and low fluid resistance, it has become an important component in many industrial fields. For example, the metal-sealed butterfly valve disclosed in the patent application number CN201711115081.X includes: a valve body, which is integrated with the valve seat; a valve stem, the upper end of which passes through the valve body and is connected to the actuator; a butterfly plate fixed to the valve stem, wherein the axial center of the butterfly plate forms an axial eccentricity with the center of the valve body shaft, and the radial center of the butterfly plate forms a radial eccentricity with the center of the valve body channel; a metal sealing ring, which has an inclined conical surface and forms a sealing pair with the sealing surface of the valve seat, and the center line of the sealing pair forms an eccentric angle with the radial center of the butterfly plate; and a bottom cover located at the bottom of the valve body and the valve stem.

[0003] During the use of this existing metal-sealed butterfly valve, frequent opening and closing operations will still affect the sealing effect, and eventually lead to failure of the sealing surface. The sealing stability is low, making it unable to meet the needs of pipelines that require frequent opening and closing, so it is necessary to make improvements. Utility Model Content

[0004] The purpose of the utility model is to provide an XN type bidirectional pressure metal-sealed butterfly valve in order to further improve the sealing stability of the metal-sealed butterfly valve in response to the above-mentioned technical problems.

[0005] In view of this, the utility model provides an XN type bidirectional pressure metal sealing butterfly valve, comprising:

[0006] A valve body, wherein an end cover is provided at the bottom of the valve body, and a bracket and a worm gear head are provided at the top of the valve body;

[0007] a butterfly plate, the butterfly plate being arranged in the valve body;

[0008] The valve body integrated valve seat is arranged in the valve body and is made by surfacing welding of the valve body and processing the valve body into a positive cone;

[0009] A valve stem, which is arranged on the valve body and is used to drive the butterfly plate to move, and is drivingly connected to the worm gear head;

[0010] Also includes:

[0011] Energy-accumulating metal seal, which is arranged on the butterfly plate and can cooperate with the valve body and valve seat to form a bidirectional seal;

[0012] Wherein, the energy storage type metal seal is distributed on the edge of the butterfly plate along the circumference of the butterfly plate.

[0013] In the present technical solution, during the use of the XN type bidirectional pressure metal-sealed butterfly valve, the movement of the butterfly plate is controlled by the worm gear head driving the movement of the valve stem. When the butterfly plate is closed, the energy storage metal seal cooperates with the valve body integrated valve seat to form a bidirectional seal, which effectively improves the sealing effect of the butterfly valve, thereby enabling the XN type bidirectional pressure metal-sealed butterfly valve to adapt to the use requirements of multiple fields. At the same time, the energy storage metal seal has an energy storage effect, that is, when the energy storage metal seal forms a sealing surface, the sealing surface can produce an effect of becoming tighter and tighter as the butterfly plate continues to close, and when the valve is opened, the energy storage metal seal can release energy, so that the energy storage metal seal can be reset to its initial state, ensuring that the XN type bidirectional pressure metal-sealed butterfly valve always has a good sealing effect during frequent opening and closing, reducing the phenomenon of sealing surface failure, and improving the sealing stability of the butterfly valve.

[0014] In the above technical solution, further, the energy storage metal seal also includes:

[0015] A sealing ring, wherein the sealing ring is in a "Γ" shape;

[0016] A spiral wound gasket, wherein the spiral wound gasket is a spiral wound gasket that is resistant to high temperature, low temperature and corrosion;

[0017] An adjustable sealing pressure ring, which can be fixedly mounted on the butterfly plate by circumferential screws, and has an outer circle of a pressure plate for supporting the transversely extending end of the "Γ"-shaped sealing ring;

[0018] An internal pressure cavity, the internal pressure cavity being located between the sealing ring and the regulating sealing pressure ring;

[0019] An energy storage ring is arranged in the internal pressure cavity and can support the sealing ring and enable the sealing ring to achieve automatic reset and sealing compensation;

[0020] The sealing ring is arranged along the circumference of the butterfly plate, the spiral wound gasket is arranged between the sealing ring and the butterfly plate, the sealing ring is fixed on the butterfly plate by adjusting the sealing pressure ring, and the energy storage ring is concentrically distributed with the sealing ring.

[0021] In the above technical solution, further, the energy storage ring has an annular cavity concentrically distributed with the energy storage ring.

[0022] In the above technical solution, further, the energy storage ring is made of 17-7PH austenitic-martensitic precipitation hardening stainless steel.

[0023] In the above technical solution, further, the energy storage ring is made of Inconel X-750 nickel-based high-temperature alloy.

[0024] In the above technical solution, further, the sealing ring is a metal sealing ring, and the sealing ring can be overlaid with STL Stellite alloy or spray-welded with WC tungsten carbide and nickel-based alloy.

[0025] In the above technical solution, further, the butterfly plate is a turtle-back type butterfly plate.

[0026] In the above technical solution, further, a combined stuffing box is arranged between the valve stem and the valve body. The combined stuffing box can be a high-temperature combined stuffing box or an ultra-low-temperature combined stuffing box used alone, or a high-temperature combined stuffing box and an ultra-low-temperature combined stuffing box used together.

[0027] In the above technical solution, further, the high-temperature combined stuffing box can be composed of a high-temperature steel base, a flexible graphite self-lubricating bearing, a chromium-nickel stainless steel packing pad, braided graphite and flexible graphite. The high-temperature combined stuffing box can be tightened and sealed by a stuffing gland pre-tightening device, and the ultra-low-temperature combined stuffing box can be pre-tightened by a combination of a disc spring and a disc spring pad, and tightened and sealed by a graphite ring gasket and a stuffing gland.

[0028] The beneficial effects of the utility model are:

[0029] 1. The setting of the energy storage metal seal ensures that the XN type bidirectional pressure metal seal butterfly valve has a good sealing effect during frequent opening and closing, reduces the failure of the sealing surface, and improves the sealing stability of the butterfly valve;

[0030] 2. The energy storage ring is made of Inconel X-750 nickel-based high-temperature alloy, which has good corrosion resistance and oxidation resistance, good relaxation resistance, and good formability and welding performance, thereby effectively improving the energy storage effect and service life of the energy storage ring;

[0031] 3. By surfacing STL Stellite alloy or spray welding WC tungsten carbide and nickel-based alloy on the sealing ring, the sealing ring's resistance to erosion and corrosion under harsh working conditions can be effectively improved;

[0032] 4. Through the setting of the combined stuffing box, the high-temperature combined stuffing box is suitable for high-temperature media and corrosive media, and the ultra-low-temperature combined stuffing box is suitable for ultra-low-temperature media. By selecting the appropriate high-temperature combined stuffing box or the ultra-low-temperature combined stuffing box, the butterfly valve can be applied to different working conditions, thereby improving the versatility of the butterfly valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0034] Figure 1 It is a schematic structural diagram of a specific implementation method of the present utility model.

[0035] Figure 2 It is a side view structural diagram of the utility model.

[0036] Figure 3 This is a schematic diagram of the butterfly plate structure of the utility model.

[0037] Figure 4 This is a schematic diagram of the top view of the butterfly plate of the utility model.

[0038] Figure 5 This is a front view structural diagram of the butterfly plate of the utility model.

[0039] Figure 6 For this utility model Figure 3 Schematic diagram of the structure of the partial enlarged view of part A in the middle.

[0040] The marks in the figure are:

[0041] 1. Valve body; 2. End cover; 3. Bracket; 4. Worm gear head; 5. Butterfly plate; 6. Valve body integrated valve seat; 7. Valve stem; 8. Energy storage metal seal; 80. Sealing ring; 81. Spiral wound gasket; 82. Adjustable sealing pressure ring; 83. Circumferential screw; 84. Internal pressure cavity; 85. Energy storage ring; 850. Annular cavity; 9. Combined stuffing box. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0043] In the description of this application, it should be noted that the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0044] Example 1:

[0045] The embodiment of the present application provides an XN type bidirectional pressure metal sealing butterfly valve, comprising: a valve body 1, an end cover 2 is provided at the bottom of the valve body 1, a bracket 3 and a worm gear head 4 are provided at the top of the valve body 1; a butterfly plate 5, the butterfly plate 5 is arranged in the valve body 1; a valve seat connected to the valve body 1, the valve seat connected to the valve body 1 is arranged in the valve body 1, and the valve seat connected to the valve body 1 is made by welding the main body and processing the positive cone; a valve stem 7, the valve stem 7 is provided on the valve body 1 for driving the butterfly plate 5 to move, and the valve stem 7 is drivingly connected to the worm gear head 4;

[0046] It also includes: an energy storage metal seal 8, which is arranged on the butterfly plate 5 and can cooperate with the valve seat of the valve body 1 to form a two-way seal;

[0047] The energy storage metal seal 8 is distributed on the edge of the butterfly plate 5 along the circumference of the butterfly plate 5 .

[0048] The butterfly plate 5 is a tortoise-back type butterfly plate 5 .

[0049] In this embodiment, during use of the XN type bidirectional pressure metal-sealed butterfly valve, the movement of the butterfly plate 5 is controlled by the worm gear head 4 driving the valve stem 7 to move. When the butterfly plate 5 is closed, the energy storage metal seal 8 cooperates with the valve seat of the valve body 1 to form a bidirectional seal, which effectively improves the sealing effect of the butterfly valve, thereby enabling the XN type bidirectional pressure metal-sealed butterfly valve to adapt to the use requirements of multiple fields. At the same time, the energy storage metal seal 8 has an energy storage effect, that is, when the energy storage metal seal 8 forms a sealing surface, the sealing surface can produce a tighter and tighter effect as the butterfly plate 5 is continuously closed, and when the valve is opened, the energy storage metal seal 8 can release energy, so that the energy storage metal seal 8 can be reset to its initial state, ensuring that the XN type bidirectional pressure metal-sealed butterfly valve always has a good sealing effect during frequent opening and closing processes, reducing the phenomenon of sealing surface failure, and improving the sealing stability of the butterfly valve.

[0050] Example 2:

[0051] The present embodiment provides an XN type bidirectional pressure metal sealing butterfly valve, which, in addition to the technical solutions of the above embodiments, also has the following technical features: the energy storage metal seal 8 also includes: a sealing ring 80, which is in the shape of "Γ"; a spiral wound gasket 81, which is a spiral wound gasket that is resistant to high temperature, low temperature and corrosion; an adjustable sealing pressure ring 82, which can be fixedly mounted on the butterfly plate 5 by a circumferential screw 83, and the adjustable sealing pressure ring 82 has an outer circle of a pressure plate ring for supporting the lateral extension end of the "Γ"-shaped sealing ring 80; an internal pressure cavity 84, which is located between the sealing ring 80 and the adjustable sealing pressure ring 82; an energy storage ring 85, which is arranged in the internal pressure cavity 84 and can support the sealing ring 80 and enable the sealing ring 80 to achieve automatic reset and sealing compensation;

[0052] Among them, the sealing ring 80 is arranged along the circumference of the butterfly plate 5, the spiral wound gasket 81 is arranged between the sealing ring 80 and the butterfly plate 5, the sealing ring 80 is fixed on the butterfly plate 5 by adjusting the sealing pressure ring 82, and the energy storage ring 85 is concentrically distributed with the sealing ring 80.

[0053] In this embodiment, during use of the XN type bidirectional pressure metal-sealed butterfly valve, the movement of the butterfly plate 5 is controlled by the worm gear head 4 driving the valve stem 7 to move. When the butterfly plate 5 is closed, the sealing ring 80 cooperates with the valve seat connected to the valve body 1 to form a bidirectional seal, which effectively improves the sealing effect of the butterfly valve, thereby enabling the XN type bidirectional pressure metal-sealed butterfly valve to adapt to the use requirements of multiple fields. At the same time, since the energy storage ring 85 supports the sealing ring 80, when the sealing ring 80 cooperates with the valve seat connected to the valve body 1 to form a sealing surface, the sealing surface can produce a tightening effect as the butterfly plate 5 is continuously closed. When the valve is opened, the energy storage ring 85 can release the energy generated during the closing process of the butterfly plate 5, so that the sealing ring 80 can be reset to its initial state, ensuring that the XN type bidirectional pressure metal-sealed butterfly valve always has a good sealing effect during frequent opening and closing processes, reducing the failure of the sealing surface and improving the sealing stability of the butterfly valve.

[0054] Example 3:

[0055] This embodiment provides an XN type bidirectional pressure metal sealing butterfly valve, which, in addition to the technical solutions of the above embodiments, also has the following technical features: an annular cavity 850 is provided in the energy storage ring 85 and is concentrically distributed with the energy storage ring 85.

[0056] In this embodiment, the provision of an annular cavity 850 concentrically distributed inside the energy storage ring 85 can further improve the energy storage effect of the energy storage ring 85, thereby further improving the effect of the sealing surface becoming tighter and tighter and the resetting effect of the sealing ring 80.

[0057] Example 4:

[0058] This embodiment provides an XN type bidirectional pressure metal sealing butterfly valve, which, in addition to the technical solutions of the above embodiments, also has the following technical features: the energy storage ring 85 is made of 17-7PH austenitic-martensitic precipitation hardening stainless steel.

[0059] In this embodiment, the energy storage ring 85 is made of 17-7PH austenitic-martensitic precipitation hardening stainless steel. By utilizing the good plasticity, toughness and processability of 17-7PH austenitic-martensitic precipitation hardening stainless steel, the performance of the energy storage ring 85 is improved.

[0060] Example 5:

[0061] This embodiment provides an XN type bidirectional pressure metal sealing butterfly valve, which, in addition to the technical solutions of the above embodiments, also has the following technical features: the energy storage ring 85 is made of Inconel X-750 nickel-based high-temperature alloy.

[0062] In this embodiment, the energy storage ring 85 is made of Inconel X-750 nickel-based high-temperature alloy. Inconel X-750 nickel-based high-temperature alloy has good corrosion resistance and oxidation resistance, good relaxation resistance, and good forming performance and welding performance, thereby effectively improving the energy storage effect and service life of the energy storage ring 85.

[0063] Example 6:

[0064] This embodiment provides an XN type bidirectional pressure metal sealed butterfly valve, which, in addition to the technical solutions of the above embodiments, also has the following technical features: the sealing ring 80 is a metal sealing ring 80, and the sealing ring 80 can be overlaid with STL Stellite alloy or spray-welded with WC tungsten carbide and nickel-based alloy.

[0065] In this embodiment, by surfacing STL Stellite alloy or spray-welding WC tungsten carbide and nickel-based alloy on the sealing ring 80 , the resistance of the sealing ring 80 to erosion and corrosion under severe working conditions can be effectively improved.

[0066] Example 7:

[0067] This embodiment provides an XN type bidirectional pressure metal sealing butterfly valve. In addition to the technical solutions of the above embodiments, it also has the following technical features: a combined stuffing box 9 is arranged between the valve stem 7 and the valve body 1. The combined stuffing box 9 can be a high-temperature combined stuffing box 9 or an ultra-low-temperature combined stuffing box 9 used alone, or a high-temperature combined stuffing box 9 and an ultra-low-temperature combined stuffing box 9 can be used together.

[0068] The high-temperature combined stuffing box 9 can be composed of a high-temperature steel base, a flexible graphite self-lubricating bearing, a chromium-nickel stainless steel packing pad, braided graphite and flexible graphite. The high-temperature combined stuffing box 9 can be tightened and sealed by a packing gland pre-tightening device. The ultra-low-temperature combined stuffing box 9 can be pre-tightened by a combination of a disc spring and a disc spring pad, and tightened and sealed by a graphite ring gasket and a packing gland.

[0069] In this embodiment, through the setting of the combined stuffing box 9, the high-temperature combined stuffing box 9 is suitable for high-temperature media and corrosive media, and the ultra-low-temperature combined stuffing box 9 is suitable for ultra-low-temperature media. By selecting the applicable high-temperature combined stuffing box 9 or the ultra-low-temperature combined stuffing box 9, the butterfly valve can be applied to different working conditions, thereby improving the versatility of the butterfly valve.

[0070] The embodiments of the present application are described above in conjunction with the accompanying drawings. Unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.

Claims

1. An XN type bidirectional pressure metal sealing butterfly valve, comprising: A valve body (1), wherein an end cover (2) is provided at the bottom of the valve body (1), and a bracket (3) and a worm gear head (4) are provided at the top of the valve body (1); a butterfly plate (5), wherein the butterfly plate (5) is arranged in the valve body (1); A valve body (1) integrated valve seat, wherein the valve body (1) integrated valve seat is arranged in the valve body (1), and the valve body (1) integrated valve seat is formed by welding the valve body with a positive cone; A valve stem (7), the valve stem (7) being arranged on the valve body (1) and used for driving the butterfly plate (5) to move, the valve stem (7) being drivingly connected to the worm gear head (4); It is characterized by further comprising: An energy storage type metal seal (8), wherein the energy storage type metal seal (8) is arranged on the butterfly plate (5) and can cooperate with the valve seat of the valve body (1) to form a bidirectional seal; The energy storage metal seal (8) is distributed on the edge of the butterfly plate (5) along the circumference of the butterfly plate (5).

2. The XN type bidirectional pressure metal sealing butterfly valve according to claim 1 is characterized in that: The energy storage metal seal (8) further comprises: A sealing ring (80), wherein the sealing ring (80) is in a "Γ" shape; A wound gasket (81), wherein the wound gasket (81) is a wound gasket that is resistant to high temperatures, low temperatures, and corrosion; An adjustable sealing type pressure ring (82) can be fixedly mounted on the butterfly plate (5) by means of a circumferential screw (83), and the adjustable sealing type pressure ring (82) has an outer circle of a pressure plate ring for supporting the transversely extending end of the "Γ"-shaped sealing ring (80); An internal pressure cavity (84), the internal pressure cavity (84) being located between the sealing ring (80) and the regulating sealing type pressure ring (82); An energy storage ring (85) is arranged in the internal pressure cavity (84) and can support the sealing ring (80) and enable the sealing ring (80) to achieve automatic reset and sealing compensation; The sealing ring (80) is arranged along the circumference of the butterfly plate (5), the spiral wound gasket (81) is arranged between the sealing ring (80) and the butterfly plate (5), the sealing ring (80) is fixed on the butterfly plate (5) by adjusting the sealing pressure ring (82), and the energy storage ring (85) is concentrically distributed with the sealing ring (80).

3. The XN type bidirectional pressure metal sealing butterfly valve according to claim 2 is characterized in that: The energy storage ring (85) has an annular cavity (850) concentrically distributed with the energy storage ring (85).

4. The XN type bidirectional pressure metal sealing butterfly valve according to claim 2, characterized in that: The energy storage ring (85) is made of 17-7PH austenitic-martensitic precipitation hardening stainless steel.

5. The XN type bidirectional pressure metal sealing butterfly valve according to claim 2, characterized in that: The energy storage ring (85) is made of InconelX-750 nickel-based high-temperature alloy.

6. The XN type bidirectional pressure metal sealing butterfly valve according to claim 5, characterized in that: The sealing ring (80) is a metal sealing ring (80), and the sealing ring (80) can be overlaid with STL Stellite alloy or spray-welded with WC tungsten carbide and nickel-based alloy.

7. The XN type bidirectional pressure metal sealing butterfly valve according to claim 1, characterized in that: The butterfly plate (5) is a tortoise-back-shaped butterfly plate (5).

8. The XN type bidirectional pressure metal sealing butterfly valve according to claim 1, characterized in that: A combined stuffing box (9) is provided between the valve stem (7) and the valve body (1). The combined stuffing box (9) can be a high-temperature combined stuffing box (9) or an ultra-low-temperature combined stuffing box (9) used alone, or can be a combination of the high-temperature combined stuffing box (9) and the ultra-low-temperature combined stuffing box (9) used together.

9. The XN type bidirectional pressure metal sealing butterfly valve according to claim 8, characterized in that: The high-temperature combined stuffing box (9) can be composed of a high-temperature steel base, a flexible graphite self-lubricating bearing, a chromium-nickel stainless steel packing pad, braided graphite and flexible graphite. The high-temperature combined stuffing box (9) can be fastened and sealed by a packing gland pre-tightening device. The ultra-low-temperature combined stuffing box (9) can be pre-tightened by a combination of a disc spring and a disc spring pad, and fastened and sealed by a graphite ring gasket and a packing gland.

Citation Information

Patent Citations

  • Metal sealing butterfly valve

    CN108006236A