Integrated electromagnetic valve with flow meter
By integrating the Hall sensor and magnet sheet in the solenoid valve, the integration of flow detection and fluid medium control is achieved, solving the problem of simultaneous flow detection in the existing technology, simplifying the fluid medium flow detection process and reducing costs.
Patent Information
- Application Number
- CN202423052717.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing solenoid valves cannot detect flow while controlling the flow state of the fluid medium. A flow meter must be installed separately, which is a rather cumbersome process.
An integrated solenoid valve with a flow meter was designed. By integrating a Hall sensor and a magnet in the solenoid valve, the rotation of the fluid medium is used to drive the magnet to generate a pulse signal. The flow rate is calculated in combination with the Hall sensor chip, and the valve switch is controlled by electromagnetic force.
The integration of flow detection and fluid medium control is realized, the fluid medium flow detection process is simplified, and the production cost is reduced.
Smart Images

Figure CN223360084U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solenoid valves, in particular to an integrated solenoid valve with a flow meter. Background Art
[0002] Solenoid valves are widely used in industrial automation control systems to control fluid parameters such as direction, flow, and speed. For example, they can be used to control the flow of media such as water, gas, and oil; control check valves, safety valves, and directional control valves; control throttle valves, pressure reducing valves, and temperature control valves; and regulate and monitor parameters such as flow, pressure, and temperature.
[0003] In the prior art, a solenoid valve can control the flow state of the fluid medium inside it by changing the closing state of the valve, but it cannot detect the flow rate of the fluid medium inside the pipeline. A flow meter needs to be installed separately, which is a more troublesome process. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that the solenoid valve can control the flow state of the internal fluid medium by changing the closing state of the valve, but cannot detect the flow rate of the fluid medium in the pipeline, and a flow meter needs to be installed separately, which is a relatively troublesome process.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: an integrated solenoid valve with a flow meter, comprising: a pipeline body, and further comprising:
[0006] The water outlet is arranged at one end of the pipe body, and the inside of the water outlet is fixedly connected to a guide cylinder, the inner wall of the guide cylinder is fixedly connected to a cross-shaped plate, the center of the cross-shaped plate is rotatably connected to a rotating rod, the outer surface of the rotating rod is fixedly connected to a plurality of magnet pieces in a circular array, one end of the rotating rod is fixedly connected to an impeller, and the outer surface of the pipe body near the water outlet is fixedly connected to a Hall sensor assembly.
[0007] Preferably, a valve head shell is provided on the outer surface of the pipe body, a mounting seat is fixedly connected to one side of the valve head shell, the mounting seat is fixedly connected to the pipe body by screws, a sealing groove is provided inside the pipe body, and a water inlet is provided at one end of the pipe body away from the water outlet, and the water inlet, the sealing groove and the water outlet are connected.
[0008] Preferably, an electromagnetic coil is fixedly connected to the interior of the valve head housing, and a wiring terminal connected to the electromagnetic coil is provided on one side of the valve head housing.
[0009] Preferably, a static iron core is fixedly connected to the inner wall of the valve head housing, a moving iron core is slidably connected to the interior of the valve head housing, and an iron core spring is provided inside the valve head housing, and the iron core spring is fixedly connected to the static iron core and the moving iron core respectively.
[0010] Preferably, the inner wall of the valve head housing is movably connected with a plug, the plug is engaged with the moving iron core, the interior of the valve head housing is sealingly and slidingly connected with a sealing ring, and the sealing ring is fixedly connected to the plug.
[0011] Preferably, an installation groove is provided on the outer surface of the pipeline body near the valve head shell, and a bracket is fixedly connected to the inner wall of the valve head shell away from the static iron core. A sealing diaphragm is fixedly connected to one side of the plug, and the sealing diaphragm is slidably connected to the bracket. The sealing diaphragm is slidably connected to the inside of the sealing groove, and a pressure relief hole is provided on the inner wall of the valve head shell near the plug.
[0012] Preferably, a diaphragm spring is provided inside the bracket, and the diaphragm spring is fixedly connected to the valve head housing and the sealing diaphragm respectively.
[0013] Preferably, a flexible joint is provided on the outer surface of the pipe body close to the water inlet.
[0014] Compared with the prior art, the advantages and positive effects of the present invention are:
[0015] 1. In the present invention, when the fluid medium passes through the interior of the guide tube, the impeller rotates under the force of the flow of the fluid medium, synchronously driving the rotating rod and the magnet piece to rotate. The polarities of the outward sides of the two adjacent magnet pieces are opposite, so that each time the magnet piece passes through the terminal position, the Hall sensor chip in the terminal can sense the passage of magnet pieces of different polarities and output a pulse signal. The pulse signal is received by the pulse receiving device, and the number of pulses of the Hall sensor chip is read. The flow rate of the fluid medium in the pipeline is calculated through a calibrated conversion formula. In this way, the flow meter and the solenoid valve are integrated, so that when the flow rate in the pipeline is controlled by the solenoid valve, the flow rate of the fluid medium in the pipeline can also be detected.
[0016] 2. According to the utility model, when it is necessary to control and close the water flow in one of the pipes, the terminal block is connected to the external power supply, and the controller is used to pass current in the opposite direction to the electromagnetic coil, so that an electromagnetic field in the opposite direction can be generated, so that the moving iron core moves under the electromagnetic force and the elastic force of the iron core spring, thereby controlling the switch of the solenoid valve; when the controller passes reverse current to the electromagnetic coil, the moving iron core is separated from the static iron core, and the plug is extended to close the pressure relief hole. The pressure on the upper end of the sealing diaphragm is supplemented by the inlet pressure and gradually tends to be balanced with the inlet. The sealing diaphragm is pressed against the sealing surface of the sealing groove due to the water pressure and the elastic force of the diaphragm spring, thereby closing the pipe body, so that the water flow inside the pipe body can be controlled, the structure is simple, and the manufacturing cost is low. Otherwise, it can be opened. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a side structural diagram of an integrated solenoid valve with a flow meter provided by the utility model;
[0018] Figure 2 This is a schematic cross-sectional view of an integrated solenoid valve with a flow meter provided by the utility model;
[0019] Figure 3 The utility model provides an integrated electromagnetic valve with a flow meter Figure 2 A in the middle is an enlarged structural diagram;
[0020] Figure 4 The utility model provides an integrated electromagnetic valve with a flow meter Figure 2 Enlarged structural diagram at point B in the middle.
[0021] Legend:
[0022] 1. Pipe body; 101. Union; 102. Hall sensor assembly; 103. Water inlet; 104. Sealing groove; 105. Water outlet; 2. Valve head housing; 201. Mounting seat; 202. Terminal block; 203. Solenoid coil; 204. Static iron core; 205. Moving iron core; 206. Iron core spring; 207. Plug; 208. Bracket; 209. Diaphragm spring; 210. Sealing diaphragm; 211. Sealing ring; 3. Guide tube; 301. Cross plate; 302. Rotating rod; 303. Magnet; 304. Impeller. DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0025] Examples, such as Figure 1-4 As shown, the utility model provides an integrated solenoid valve with a flow meter, comprising: a pipe body 1, and also comprising: a water outlet 105, which is arranged at one end of the pipe body 1, and the inside of the water outlet 105 is fixedly connected to a guide cylinder 3, and the inner wall of the guide cylinder 3 is fixedly connected to a cross-shaped plate 301, and a rotating rod 302 is rotatably connected to the center of the cross-shaped plate 301, and the outer surface of the rotating rod 302 is fixedly connected to a plurality of magnet pieces 303 in a circular array, and one end of the rotating rod 302 is fixedly connected to an impeller 304, and the outer surface of the pipe body 1 near the water outlet 105 is fixedly connected to a Hall sensor assembly 102.
[0026] Further, such as Figure 1-4 As shown, a valve head shell 2 is provided on the outer surface of the pipe body 1, and a mounting seat 201 is fixedly connected to one side of the valve head shell 2. The mounting seat 201 is fixedly connected to the pipe body 1 by screws. A sealing groove 104 is provided inside the pipe body 1, and a water inlet 103 is provided at one end of the pipe body 1 away from the water outlet 105. The water inlet 103, the sealing groove 104 and the water outlet 105 are connected. Through the above arrangement, the fluid medium can pass through the water inlet 103, the sealing groove 104 and the water outlet 105 in sequence.
[0027] Further, such as Figure 1-4 As shown, an electromagnetic coil 203 is fixedly connected to the inside of the valve head housing 2, and a wiring terminal 202 connected to the electromagnetic coil 203 is provided on one side of the valve head housing 2. By connecting the wiring terminal 202 to an external power supply and passing current in opposite directions to the electromagnetic coil 203 through the controller, an electromagnetic field in opposite directions can be generated.
[0028] Further, such as Figure 1-4 As shown, the inner wall of the valve head shell 2 is fixedly connected to a static iron core 204, the interior of the valve head shell 2 is slidingly connected to a moving iron core 205, and an iron core spring 206 is provided inside the valve head shell 2. The iron core spring 206 is fixedly connected to the static iron core 204 and the moving iron core 205 respectively. Under the elastic force of the iron core spring 206, the moving iron core 205 will be moved away from the static iron core 204.
[0029] Further, such as Figure 1-4As shown, the inner wall of the valve head housing 2 is movably connected with a plug 207, and the plug 207 is engaged with the moving iron core 205. The internal sealing sliding connection of the valve head housing 2 is a sealing ring 211, and the sealing ring 211 is fixedly connected to the plug 207. Through the setting of the sealing ring 211, a certain sealing effect is played.
[0030] Further, such as Figure 1-4 As shown, a mounting groove is provided on the outer surface of the pipeline body 1 near the valve head shell 2, and a bracket 208 is fixedly connected to the inner wall of the valve head shell 2 away from the static iron core 204. A sealing diaphragm 210 is fixedly connected to one side of the plug 207. The sealing diaphragm 210 is slidably connected to the bracket 208. The sealing diaphragm 210 is slidably connected to the inside of the sealing groove 104. A pressure relief hole is provided on the inner wall of the valve head shell 2 near the plug 207. By blocking the pressure relief hole with the plug 207, the pressure on the upper end of the sealing diaphragm 210 can be supplemented by the inlet pressure and gradually tend to be balanced with the inlet. The sealing diaphragm 210 moves downward due to the water pressure.
[0031] Further, such as Figure 1-4 As shown, a diaphragm spring 209 is provided inside the bracket 208, and the diaphragm spring 209 is fixedly connected to the valve head housing 2 and the sealing diaphragm 210 respectively. Under the elastic force of the diaphragm spring 209, the sealing diaphragm 210 can be tightly fitted on the sealing surface of the sealing groove 104.
[0032] Further, such as Figure 1-4 As shown, a flexible joint 101 is provided on the outer surface of the pipe body 1 near the water inlet 103. The flexible joint 101 facilitates connection with an external pipe.
[0033] Working principle: When in use, the fluid medium enters the interior of the pipe body 1 from the water inlet 103, passes through the sealing groove 104, and finally flows out through the water outlet 105. When the fluid medium passes through the interior of the guide tube 3, the impeller 304 will rotate under the force of the flow of the fluid medium, and synchronously drive the rotating rod 302 and the magnet piece 303 to rotate. The polarity of the outward side of each adjacent magnet piece 303 is opposite, so that each time the magnet piece 303 passes the position of the terminal 202, the Hall sensor chip in the terminal 202 can sense the passage of the magnet piece 303 of different polarity and output a pulse signal. The pulse signal is received by the pulse receiving device, and the number of pulses of the Hall sensor chip is read. The flow rate of the fluid medium in the pipeline is calculated through the calibrated conversion formula, so that the flow meter and the solenoid valve are connected. The structure is such that when the flow in the pipeline is controlled by the solenoid valve, the flow of the fluid medium in the pipeline can also be detected. When it is necessary to control and close the water flow in one of the pipelines, the terminal 202 is connected to the external power supply, and the electromagnetic coil 203 is reversely energized through the controller, so that the moving iron core 205 is separated from the static iron core 204 under the elastic force of the electromagnetic force and the iron core spring 206, and the plug 207 is extended to close the pressure relief hole. The pressure on the upper end of the sealing diaphragm 210 is supplemented by the inlet pressure and gradually tends to be balanced with the inlet. The sealing diaphragm 210 is pressed against the sealing surface of the sealing groove 104 due to the water pressure and the elastic force of the diaphragm spring 209, thereby closing the pipeline body 1, so that the water flow inside the pipeline body 1 can be controlled. The structure is simple and the manufacturing cost is low. Otherwise, it can be opened.
[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. An integrated solenoid valve with a flow meter, comprising: The pipeline body (1) is characterized in that it further comprises: A water outlet (105) is provided at one end of the pipe body (1); a guide tube (3) is fixedly connected to the interior of the water outlet (105); a cross-shaped plate (301) is fixedly connected to the inner wall of the guide tube (3); a rotating rod (302) is rotatably connected to the center of the cross-shaped plate (301); a plurality of magnet pieces (303) are fixedly connected to the outer surface of the rotating rod (302) in a circumferential array; an impeller (304) is fixedly connected to one end of the rotating rod (302); and a Hall sensor assembly (102) is fixedly connected to the outer surface of the pipe body (1) near the water outlet (105).
2. The integrated solenoid valve with flow meter according to claim 1, characterized in that: The outer surface of the pipe body (1) is provided with a valve head housing (2), one side of the valve head housing (2) is fixedly connected to a mounting seat (201), the mounting seat (201) and the pipe body (1) are fixedly connected by screws, a sealing groove (104) is provided inside the pipe body (1), and a water inlet (103) is provided at one end of the pipe body (1) away from the water outlet (105), and the water inlet (103), the sealing groove (104) and the water outlet (105) are connected.
3. The integrated solenoid valve with flow meter according to claim 2, characterized in that: An electromagnetic coil (203) is fixedly connected to the interior of the valve head housing (2), and a connection terminal (202) connected to the electromagnetic coil (203) is provided on one side of the valve head housing (2).
4. The integrated solenoid valve with flow meter according to claim 3, characterized in that: The inner wall of the valve head housing (2) is fixedly connected to a static iron core (204), the interior of the valve head housing (2) is slidably connected to a moving iron core (205), and an iron core spring (206) is provided inside the valve head housing (2), and the iron core spring (206) is fixedly connected to the static iron core (204) and the moving iron core (205), respectively.
5. The integrated solenoid valve with flow meter according to claim 4, characterized in that: The inner wall of the valve head housing (2) is movably connected to a plug (207), and the plug (207) is engaged with the moving iron core (205). The interior of the valve head housing (2) is sealed and slidably connected to a sealing ring (211), and the sealing ring (211) is fixedly connected to the plug (207).
6. The integrated solenoid valve with flow meter according to claim 5, characterized in that: The pipeline body (1) is provided with a mounting groove on the outer surface close to the valve head shell (2); the inner wall of the valve head shell (2) away from the static iron core (204) is fixedly connected with a bracket (208); one side of the plug (207) is fixedly connected with a sealing diaphragm (210); the sealing diaphragm (210) is slidably connected to the bracket (208); the sealing diaphragm (210) is slidably connected to the inside of the sealing groove (104); and a pressure relief hole is provided on the inner wall of the valve head shell (2) close to the plug (207).
7. The integrated solenoid valve with flow meter according to claim 6, characterized in that: A diaphragm spring (209) is provided inside the bracket (208), and the diaphragm spring (209) is fixedly connected to the valve head housing (2) and the sealing diaphragm (210) respectively.
8. The integrated solenoid valve with flow meter according to claim 6, characterized in that: A flexible joint (101) is provided on the outer surface of the pipe body (1) close to the water inlet (103).