Mechanism for automatically lubricating on-line steel wire rope

Through the online wire rope automatic lubrication mechanism, the motor drives the gears and brushes to achieve automatic lubrication, which solves the problems of discontinuous lubrication and safety hazards of the wire rope, and achieves uniform lubrication and extended service life.

CN223360383UActive Publication Date: 2025-09-19山东寿光巨能特钢有限公司
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Patent Information

Application Number
CN202423089433.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-09-19
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The existing wire rope lubrication requires manual operation, resulting in discontinuous production, harsh environment and safety hazards, uneven lubrication effect, and easy rusting of the wire rope.

Method used

A mechanism for online automatic lubrication of wire ropes is designed, including a lubrication mechanism, a motor, a main box, a filter, gears and a brush. The motor drives the gears to rotate the lubrication component to achieve automatic lubrication. The lubricating oil is evenly applied to the wire rope by the brush and impurities are filtered out through the filter.

Benefits of technology

It realizes the automation of wire rope lubrication, saves manpower and time, achieves uniform lubrication effect, prolongs the life of wire rope, improves safety, and avoids the safety risks of manual lubrication.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mechanism for automatically lubricating an on-line steel wire rope, which comprises a steel wire rope and a motor, and a lubricating mechanism for lubricating the steel wire rope is arranged at one end of the side surface of the steel wire rope; through the lubricating mechanism, the motor and the like, the steel wire rope can be automatically lubricated, the steel wire rope can be refueled irregularly in the running process, automation of steel wire rope lubricating is achieved, manpower and time are saved, the steel wire rope lubricating effect is more uniform and more comprehensive, the service life of the steel wire rope is prolonged, and workers are prevented from participating in lubricating; the safety management of the site is improved, and the safety problem during refueling is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire rope equipment, in particular to a mechanism for automatic lubrication of online steel wire ropes. Background Art

[0002] The thrust trolley is one of the important equipment in the steel pipe production process. It is mainly used for the fixed support of the deformation device head and the push rod. The thrust trolley wire rope is an important tool for the thrust trolley to move forward and backward. It is characterized by fast running speed and large tension. The on-site working environment is harsh, which is not conducive to the adhesion of lubricants. The wire rope is seriously corroded and needs to be replaced periodically. When lubricating the wire rope, it is necessary to stop the machine for about 10 minutes for manpower to apply the lubricant, which is not conducive to smooth production. The running space of the wire rope is narrow, and the working environment is harsh when personnel are refueling. At the same time, there are many potholes on the site and people are on them, which increases unsafe factors, so further improvement is needed. Utility Model Content

[0003] The purpose of the present utility model is to provide a mechanism for online automatic lubrication of steel wire ropes in order to solve the problems raised by the above-mentioned background technology, thereby solving the problems raised by the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a mechanism for automatic lubrication of an online steel wire rope, comprising: a steel wire rope and a motor, wherein a lubrication mechanism for lubricating the steel wire rope is provided at one end of the side surface of the steel wire rope.

[0005] As a further solution of the present invention: the lubrication mechanism includes a main box body and a main shaft arranged at one end of the side of the wire rope, a filter is provided at one end inside the main box body, a first gear is fixedly connected to one end of the side of the main shaft, a second gear is provided at one end of the side of the first gear, a lubrication assembly is provided at one end of the side of the second gear, a gear ring is fixedly connected to one end of the side of the main box body, a rotating ring is rotatably connected to one end of the side of the main box body, and an oil storage tank is fixedly connected to one end inside the main box body.

[0006] As a further solution of the present invention: the lubrication assembly includes a connecting block arranged at one end of the side surface of the second gear, a first brush is arranged at the upper end of the connecting block, a second brush is arranged at the lower end of the connecting block, a rotating shaft is fixedly connected to one end of the side surface of the connecting block, and a third gear is fixedly connected to one end of the side surface of the rotating shaft.

[0007] As a further solution of the present invention: the first gear is matched with the second gear, and the lubrication assembly is matched with the gear ring.

[0008] As a further solution of the present invention: a hole for the steel wire rope to pass through is opened at one end of the side surface of the main box, and the filter is in contact with the surface of the steel wire rope.

[0009] As a further solution of the present invention: a through hole is provided in the middle of the second gear for the filter to pass through, and the rotational speed of the first gear and the second gear is two to one.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] The utility model can automatically lubricate the wire rope through the lubrication mechanism and the motor, and the wire rope can be refueled at irregular intervals during operation, thereby realizing the automation of wire rope lubrication, saving manpower and time, and making the lubrication effect of the wire rope more uniform and comprehensive, thereby extending the practical life of the wire rope, avoiding the participation of personnel in lubrication, improving on-site safety management, and avoiding safety problems during refueling. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the lubrication mechanism structure in the utility model;

[0014] Figure 3 This is a schematic diagram of the internal structure of the lubrication mechanism in the utility model;

[0015] Figure 4 It is a structural diagram of the lubrication component in the utility model.

[0016] In the figure: 1. Wire rope; 2. Lubrication mechanism; 21. Main housing; 22. Filter; 23. Main shaft; 24. First gear; 25. Second gear; 26. Lubrication assembly; 261. Connecting block; 262. First brush; 263. Second brush; 264. Rotating shaft; 265. Third gear; 27. Gear ring; 28. Rotating ring; 29. ​​Oil storage tank; 3. Motor. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or connected in an integral manner; they can be mechanically connected or electrically connected; they can be directly connected, indirectly connected through an intermediate medium, or they can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. The following describes the embodiments of the present invention based on its overall structure.

[0019] Reference Figures 1 to 4 In an embodiment of the utility model, a mechanism for automatic lubrication of an online wire rope includes: a wire rope 1 and a motor 3, and a lubrication mechanism 2 for lubricating the wire rope 1 is provided at one end of the side of the wire rope 1.

[0020] The lubrication mechanism 2 includes a main box body 21 and a main shaft 23 arranged at one end of the side of the wire rope 1, a filter screen 22 is provided at one end inside the main box body 21, a first gear 24 is fixedly connected to one end of the side of the main shaft 23, a second gear 25 is provided at one end of the side of the first gear 24, a lubrication assembly 26 is provided at one end of the side of the second gear 25, a gear ring 27 is fixedly connected to one end of the side of the main box body 21, a rotating ring 28 is rotatably connected to one end of the side of the main box body 21, and an oil storage tank 29 is fixedly connected to one end inside the main box body 21.

[0021] The above solution is adopted: when the wire rope 1 needs to be lubricated, the main shaft 23 is driven to rotate by the motor 3, thereby driving the first gear 24 to rotate and driving the second gear 25 engaged on the side to rotate. The second gear 25 rotates, thereby driving the lubrication component 26 connected to the side rotation to rotate around the middle filter 22. When the lubrication component 26 rotates, the third gear 265 will realize self-rotation along with the gear ring 27 engaged on the side.

[0022] The lubrication assembly 26 includes a connecting block 261 arranged at one end of the side of the second gear 25, a first brush 262 is provided at the upper end of the connecting block 261, a second brush 263 is provided at the lower end of the connecting block 261, a rotating shaft 264 is fixedly connected to one end of the side of the connecting block 261, and a third gear 265 is fixedly connected to one end of the side of the rotating shaft 264.

[0023] The above solution is adopted: when the lubrication component 26 rotates to the lower oil storage tank 29, the second brush 263 contacts the lubricating oil in the lower oil storage tank 29, so that the lubricating oil adheres to it, and the second brush 263 will exchange positions with the first brush 262 as it rotates, thereby brushing and lubricating the wire rope 1, and some impurities brushed off the wire rope 1 can be filtered through the filter 22.

[0024] The first gear 24 is matched with the second gear 25 , and the lubrication assembly 26 is matched with the gear ring 27 .

[0025] A hole for the steel wire rope 1 to pass through is opened at one end of the side of the main box body 21, and the filter screen 22 is in contact with the surface of the steel wire rope 1.

[0026] A through hole is provided in the middle of the second gear 25 for the filter 22 to pass through, and the rotational speed of the first gear 24 and the second gear 25 is two to one.

[0027] The working principle of the present utility model is: when the wire rope 1 needs to be lubricated, the main shaft 23 is driven to rotate by the motor 3, thereby driving the first gear 24 to rotate and driving the second gear 25 engaged on the side to rotate, and the second gear 25 rotates, thereby driving the lubrication component 26 connected to the side rotation to rotate around the middle filter 22. When the lubrication component 26 rotates, the third gear 265 will realize self-rotation along with the gear ring 27 engaged on the side. When the lubrication component 26 rotates to the lower oil storage tank 29, the second brush 263 contacts the lubricating oil in the lower oil storage tank 29, so that the lubricating oil adheres to it. While rotating, the second brush 263 will exchange position with the first brush 262 as it rotates, thereby brushing and lubricating the wire rope 1, and some impurities brushed off the wire rope 1 can be filtered through the filter 22.

[0028] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A mechanism for automatic lubrication of an online steel wire rope, comprising: A wire rope (1) and a motor (3), characterized in that a lubricating mechanism (2) for lubricating the wire rope (1) is provided at one end of a side surface of the wire rope (1); the lubricating mechanism (2) comprises a main housing (21) and a main shaft (23) provided at one end of a side surface of the wire rope (1); a filter screen (22) is provided at one end inside the main housing (21); a first gear (24) is fixedly connected to one end of a side surface of the main shaft (23); a second gear (25) is provided at one end of a side surface of the first gear (24); a lubricating assembly (26) is provided at one end of a side surface of the second gear (25); a gear ring (27) is fixedly connected to one end of a side surface of the main housing (21); a rotating ring (28) is rotatably connected to one end of a side surface of the main housing (21); and an oil storage tank (29) is fixedly connected to one end inside the main housing (21).

2. The mechanism for online automatic lubrication of steel wire ropes according to claim 1, characterized in that: The lubrication assembly (26) includes a connecting block (261) arranged at one end of the side of the second gear (25), a first brush (262) is arranged at the upper end of the connecting block (261), a second brush (263) is arranged at the lower end of the connecting block (261), a rotating shaft (264) is fixedly connected to one end of the side of the connecting block (261), and a third gear (265) is fixedly connected to one end of the side of the rotating shaft (264).

3. The mechanism for online automatic lubrication of steel wire ropes according to claim 1, characterized in that: The first gear (24) is matched with the second gear (25), and the lubrication assembly (26) is matched with the gear ring (27).

4. The mechanism for online automatic lubrication of steel wire ropes according to claim 1, characterized in that: A hole for the steel wire rope (1) to pass through is provided at one end of the side surface of the main box (21), and the filter screen (22) is in contact with the surface of the steel wire rope (1).

5. The mechanism for online automatic lubrication of steel wire ropes according to claim 1, characterized in that: A through hole is provided in the middle of the second gear (25) for the filter screen (22) to pass through, and the rotational speed of the first gear (24) and the second gear (25) is two to one.