Freezing type drying machine for tea processing
By introducing the design of shelf racks, lifting cylinders and tilting rods into the freeze dryer, the problem of tea clumping inside the freeze dryer was solved, achieving uniform drying of tea and improving production efficiency.
Patent Information
- Application Number
- CN202422249436.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-13
AI Technical Summary
Tea leaves may form clumps inside the freeze dryer, resulting in uneven heat distribution and inconsistent drying results, reducing production efficiency.
A freeze dryer is designed, which includes a shelf rack, a lifting cylinder, a tilting rod and a servo motor. The tilting rod is driven by a rotating shaft to stir the tea leaves to prevent clumping, and heat is dissipated through a heat dissipation panel to ensure uniform drying.
It achieves uniform drying of tea leaves, improves production efficiency, avoids tea leaves falling out, and extends the life of the equipment.
Smart Images

Figure CN223360975U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to a freeze-type dryer used for tea processing. Background Art
[0002] Tea processing is a delicate and complex process involving multiple links. Different types of tea (such as green tea, oolong tea, and black tea) require different degrees of fermentation or oxidation. The tea leaves after withering need to be dried to reduce the moisture content in the tea leaves and increase the shelf life and stability of the tea leaves. After other processing steps, tea leaves usually contain a certain amount of moisture. The working principle of the freeze dryer is to freeze the moisture of the tea leaves into ice by placing them in a low-temperature environment. This can effectively preserve the nutrients and natural aroma of the tea leaves at low temperatures.
[0003] Since a large amount of tea leaves need to be frozen, the tea leaves are often piled up on the surface of the shelf, that is, they are piled up and stored inside the freeze dryer for the subsequent freezing process. The tea leaves may form certain lumps inside the freeze dryer. These lumps may cause some tea leaves to be heated unevenly and the drying effect to be inconsistent, thereby reducing the production efficiency of the freeze dryer for tea processing. Therefore, a freeze dryer for tea processing is designed. Utility Model Content
[0004] The purpose of the present invention is to provide a freeze dryer for tea processing, so as to solve the problem in the above background technology that tea leaves may form certain lumps inside the freeze dryer, and these lumps may cause some tea leaves to be heated unevenly.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a freeze dryer for tea processing, comprising a freeze dryer body and a sealed door, the sealed door being arranged on the front of the freeze dryer body, two anti-drop plates being arranged on one side of the sealed door, two positioning side plates being arranged inside the freeze dryer body, two shelf racks being arranged inside the freeze dryer body, a servo motor being arranged inside the freeze dryer body, the output shaft of the servo motor being transmission-connected to a rotating shaft, two lifting cylinders being sleeved on one end of the rotating shaft, positioning rings being arranged on the top ends of the two lifting cylinders, arc plates being arranged on both sides of the two positioning rings, and a plurality of tilting rods being arranged at the bottom ends of the four arc plates.
[0006] As a preferred technical solution of the present invention, the bottom surface of one of the shelving racks is in contact with the surfaces of the two positioning side plates, and one end of several of the tilting rods is fixedly connected to the bottom ends of the four arc-shaped plates.
[0007] As a preferred technical solution of the present invention, the positions of the plurality of tilting rods are arranged at equal intervals.
[0008] As a preferred technical solution of the present invention, a chip collecting box is slidably installed inside the freeze drying body, and a heat dissipation panel is provided on the back of the freeze drying body.
[0009] As a preferred technical solution of the present invention, a torsion rod is provided on one side of each of the two lifting cylinders, and a plurality of concave holes are provided on the surface of the rotating shaft.
[0010] As a preferred technical solution of the present invention, one end of the two torsion rods is respectively connected to the internal threads of the plurality of recessed holes.
[0011] As a preferred technical solution of the present invention, the surfaces of the two shelf racks are both provided with operating grooves, and the rotating shaft moves inside the two operating grooves.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The utility model is a freeze-drying machine for tea processing. It is equipped with a chip box, a shelf rack, a lifting cylinder, an arc plate, a tilting rod and a running groove. The two shelf racks are slidably installed inside the freeze-drying machine body. The rotating shaft is located between the two running grooves. After the servo motor is started, the two lifting cylinders are driven to rotate synchronously, thereby driving a number of tilting rods to rotate. The several tilting rods can respectively stir the tea leaves placed on the surface of the shelf rack to prevent the tea leaves from sticking together and agglomerating during the condensation process. The stirring can make the tea leaves dry more evenly, keep the tea leaves in a loose state, facilitate uniform drying, and improve the production efficiency of the freeze-drying machine for tea processing.
[0014] 2. The utility model is a freeze dryer for tea processing. By setting an anti-drop plate, a heat dissipation panel, a concave hole and a torsion rod, the lifting cylinder can move up and down at one end of the rotating shaft, so that the position height of the arc plate can be adjusted. After several tilting rods reach the appropriate position, one end of the torsion rod is embedded in the inside of the corresponding concave hole, and the two are threadedly connected, so that the rotating shaft and the lifting cylinder can be limited and fixed. After the flip sealing door is sealed with the freeze dryer body, one side of the two anti-drop plates respectively abuts against one side of the two shelving racks to prevent the tea from falling out. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front view structural diagram of the utility model;
[0016] Figure 2 This is a partial bottom view structural diagram of the present invention;
[0017] Figure 3 For the utility model Figure 2 Enlarged view of point A in the middle;
[0018] Figure 4 It is a partial side view structural schematic diagram of the utility model.
[0019] In the figure: 1. Refrigerated dryer body; 2. Sealing door; 3. Anti-drop plate; 4. Chip collection box; 5. Positioning side plate; 6. Shelf rack; 7. Servo motor; 8. Rotating shaft; 9. Lifting cylinder; 10. Positioning ring; 11. Arc plate; 12. Tilting rod; 13. Concave hole; 14. Twisting rod; 15. Heat dissipation panel; 16. Running groove. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-4 , the utility model provides a technical solution of a freeze dryer for tea processing:
[0022] Example 1:
[0023] like Figure 1-3 As shown, a freeze dryer for tea processing includes a freeze dryer body 1 and a sealed door 2. The sealed door 2 is arranged on the front of the freeze dryer body 1, and two anti-drop plates 3 are arranged on one side of the sealed door 2. Two positioning side plates 5 are arranged inside the freeze dryer body 1, and two shelving racks 6 are arranged inside the freeze dryer body 1. A servo motor 7 is arranged inside the freeze dryer body 1, and the output shaft of the servo motor 7 is connected to the rotating shaft 8. One end of the rotating shaft 8 is sleeved with two lifting cylinders 9, and the tops of the two lifting cylinders 9 are respectively provided with positioning rings 10. Both sides of the two positioning rings 10 are provided with arc plates 11, and the bottom ends of the four arc plates 11 are provided with a plurality of tilting rods 12. The plurality of tilting rods 12 can respectively stir the tea placed on the surface of the shelving rack 6 to prevent the tea from sticking together and agglomerating during the condensation process. The tea can be dried more evenly by stirring, and the tea can be kept loose, which is conducive to uniform drying.
[0024] Example 2:
[0025] Based on the first embodiment, Figure 1 and Figure 4As shown, a torsion rod 14 is provided on one side of the two lifting cylinders 9, a plurality of recessed holes 13 are provided on the surface of the rotating shaft 8, and a running groove 16 is provided on the surface of the two shelving racks 6. The rotating shaft 8 moves inside the two running grooves 16. The utility model is a freeze-drying machine for tea processing. By providing an anti-drop plate 3, a heat dissipation panel 15, a recessed hole 13 and a torsion rod 14, the lifting cylinder 9 can move up and down at one end of the rotating shaft 8, thereby adjusting the position height of the arc plate 11. After the plurality of tilting rods 12 reach the appropriate position, one end of the torsion rod 14 is embedded in the corresponding recessed hole 13, and the two are threadedly connected.
[0026] Working principle: Tea processing is a delicate and complex process involving multiple links. Different types of tea require different degrees of fermentation and oxidation processes. After withering, the tea leaves need to be dried to reduce the moisture content in the tea leaves and increase the shelf life and stability of the tea leaves. After other processing steps, the tea leaves usually contain a certain amount of moisture. The working principle of the freeze dryer is to freeze the moisture of the tea leaves into ice by placing them in a low-temperature environment. This can effectively preserve the nutritional components and natural aroma of the tea leaves at low temperatures. Since the amount of tea leaves that need to be frozen is relatively large, the tea leaves often accumulate on the surface of the shelf rack 6, that is, they are stored inside the freeze dryer body 1 for subsequent freezing processes. The tea leaves may form certain clumps inside the freeze dryer. These clumps may cause some tea leaves to be heated unevenly and the drying effect to be inconsistent, which reduces the production efficiency of the freeze dryer for tea processing. To this end, the two shelf racks 6 are slidably installed inside the freeze dryer body 1. The top shelf rack 6 is supported by two positioning side plates 5. The rotating shaft 8 is located between the two running slots 16. After starting the servo motor 7, it drives the rotating shaft 8 connected to its output shaft to drive, thereby driving the The two lifting cylinders 9 rotate synchronously, and the arc-shaped plate 11 installed therewith also moves, which drives a number of tilting rods 12 to rotate. The tilting rods 12 can respectively stir the tea leaves placed on the surface of the shelf rack 6 to prevent the tea leaves from sticking together and agglomerating during the condensation process. By stirring, the tea leaves can be dried more evenly, keeping the tea leaves in a loose state, which is conducive to uniform drying and improves the production efficiency of the freeze dryer for tea processing. The lifting cylinder 9 can move up and down at one end of the rotating shaft 8, so that the position height of the arc-shaped plate 11 can be adjusted. After the tilting rods 12 reach the appropriate position, One end of the torsion rod 14 is embedded into the inside of the corresponding recessed hole 13, and the two are threadedly connected, so that the rotating shaft 8 and the lifting cylinder 9 can be limited and fixed. After the flip sealing door 2 is sealed with the freeze-drying machine body 1, one side of the two anti-drop plates 3 is respectively abutted against one side of the two shelving racks 6 to prevent the tea from falling out. During the drying process, the freeze-drying machine body 1 removes moisture from the tea by freezing and evaporation. This process will generate a certain amount of heat. The purpose of the heat dissipation panel 15 is to help effectively dissipate and discharge this heat to prevent the internal temperature of the equipment from being too high, which will affect the drying effect and equipment life.
[0027] In the description of the present invention, it should be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0028] In the present invention, unless otherwise clearly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly specified and limited, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to specific circumstances.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A freeze dryer for tea processing, comprising a freeze dryer body (1) and a sealed door (2), wherein the sealed door (2) is arranged on the front of the freeze dryer body (1), characterized in that: Two anti-drop plates (3) are provided on one side of the sealing door (2), two positioning side plates (5) are provided inside the freeze drying machine body (1), two shelf racks (6) are provided inside the freeze drying machine body (1), a servo motor (7) is provided inside the freeze drying machine body (1), the output shaft of the servo motor (7) is connected to a rotating shaft (8), one end of the rotating shaft (8) is sleeved with two lifting cylinders (9), the top ends of the two lifting cylinders (9) are provided with positioning rings (10), the two sides of the two positioning rings (10) are provided with arc plates (11), and the bottom ends of the four arc plates (11) are provided with a plurality of tilting rods (12).
2. A freeze dryer for tea processing according to claim 1, characterized in that: The bottom surface of one of the shelving grids (6) is in contact with the surfaces of the two positioning side plates (5), and one end of a plurality of the tilting rods (12) is fixedly connected to the bottom ends of the four arc-shaped plates (11).
3. A freeze dryer for tea processing according to claim 2, characterized in that: The positions of the plurality of tilting rods (12) are all arranged at equal intervals.
4. A freeze dryer for tea processing according to claim 1, characterized in that: A chip collecting box (4) is slidably mounted inside the freeze drying machine body (1), and a heat dissipation panel (15) is provided on the back of the freeze drying machine body (1).
5. A freeze dryer for tea processing according to claim 1, characterized in that: A torsion rod (14) is provided on one side of each of the two lifting cylinders (9), and a plurality of concave holes (13) are provided on the surface of the rotating shaft (8).
6. A freeze dryer for tea processing according to claim 5, characterized in that: One end of the two torsion rods (14) is respectively connected to the internal threads of the plurality of concave holes (13).
7. A freeze dryer for tea processing according to claim 1, characterized in that: The surfaces of the two shelving grids (6) are both provided with running grooves (16), and the rotating shaft (8) moves inside the two running grooves (16).