Grain stirring device of movable corn dryer
By using a grain plate, a servo motor-driven gear system, and a rotating column design in a mobile corn dryer, the problems of uneven grain distribution and grain sticking during corn drying are solved, uniform stirring and mixing of the corn is achieved, and drying efficiency and equipment durability are improved.
Patent Information
- Application Number
- CN202422804321.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The grain distribution components of existing mobile grain dryers have dead corners during the grain distribution process, resulting in uneven grain drying and easy grain breakage. In particular, freshly harvested corn tends to stick together during the drying process and is difficult to break up, affecting the bottom grain placement and drying effect.
A mobile corn dryer grain distribution device is used, which includes a grain distribution plate, a gear system driven by a servo motor, a rotating column and a grain distribution piece. The grain distribution piece and the chain claw rotate in coordination to break up the corn clumps. Combined with the inclined surface design and support structure, the corn is ensured to be evenly distributed and discharged smoothly.
It achieves uniform stirring and mixing of corn, avoids the rolling of corn balls affecting the bottom grain placement and drying, and improves the drying effect and the service life of the equipment.
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Figure CN223361028U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of drying machines, and in particular relates to a grain-distributing device of a mobile corn drying machine. Background Art
[0002] In a dryer, a grain distribution tray is used to evenly distribute the grain inside the drying equipment to prevent grain from piling up near the entrance. This allows each grain to have adequate space to contact the hot air, ensuring the consistency of the drying effect and making the drying more uniform. However, the grain distribution components of current mobile grain dryers have dead corners during the distribution process, resulting in uneven drying of the grain and easily causing the grain to break.
[0003] Chinese patent publication number CN205747912U discloses a grain-distributing device for drying corn in a mobile dryer, which allows the grain to flow in an orderly manner inside the dryer, avoids dead corners in the grain, and reduces the grain breakage rate. At the same time, by rotating the screw with a crank, the nut can be moved back and forth, thereby driving the movement of the grain-distributing baffle, ultimately achieving the purpose of grain release. The limit block limits the movement of the grain-distributing baffle to prevent it from moving too much and affecting grain release. However, the moisture content of newly harvested corn is high and it is easy to stick together during the drying process. After the corn is stuck together into a ball, it is easy to roll between the first and second grain bows and the first and second grain racks. When the first and second grain bows move the corn ball, it is easy to drive the corn ball upward and continue to roll between the grain-distributing bow and the grain rack, making it difficult to break up the corn ball. The corn ball can only be broken up gradually by the weight of the upper corn layer, affecting the bottom grain release and the drying of the corn.
[0004] In view of this, the present utility model is proposed. Utility Model Content
[0005] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a mobile corn dryer grain distribution device, which solves the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
[0007] A mobile corn dryer grain diverting device includes a grain diverting plate installed in a drying barrel of the mobile dryer, and a discharge port is provided at the bottom of the drying barrel. The device is characterized in that a fixed plate is fixed on the inner wall of the drying barrel, the grain diverting plate is rotatably connected to the fixed plate, and grain discharge holes are provided on the grain diverting plate and the fixed plate; a tooth groove is provided at the bottom of the grain diverting plate, and a servo motor is installed on the outer wall of the drying barrel. The servo motor drives the grain diverting plate to rotate through a gear meshing with the tooth groove, and the grain discharge hole is closed after the grain diverting plate rotates; the grain diverting mechanism includes a driving motor, a rotating column, a first grain diverting part, a second grain diverting part and a chain claw, the rotating column is rotatably connected to the grain diverting plate, the first grain diverting part and the second grain diverting part are both fixedly installed on the rotating column, the chain claw is installed on the free end of the second grain diverting part, and the driving motor is installed at the bottom of the fixed plate and drives the rotating column to rotate.
[0008] Optionally, the outer cover of the driving motor has a protective tube, and the opening of the protective tube is fixedly installed on the bottom of the fixed plate.
[0009] Optionally, the rotating column includes four side surfaces, the first grain allocation component is fixedly mounted on two opposite side surfaces of the rotating column, and the second grain allocation component is fixedly mounted on the other two opposite side surfaces of the rotating column.
[0010] Optionally, the length of the chain claw is smaller than the distance between the free end of the second grain diverting member and the inner wall of the drying barrel, and the length of the chain claw is smaller than the height of the first grain diverting member and the second grain diverting member.
[0011] Optionally, the chain claw includes a chain end and a claw end, the chain end is fixed to the second grain-diverting component, the claw end is fixed to the chain end, and the side of the claw end that rotates in the same direction as the second grain-diverting component is conical.
[0012] Optionally, the grain allocation component 1 includes an inner half and an outer half, the inner half is provided with a first inclined surface on the side facing the rotation direction, and the outer half is provided with a second inclined surface on the side facing the rotation direction.
[0013] Optionally, a V-shaped feeding portion is formed between the first slope and the second slope, and the feeding portion is located at the top of the grain discharge hole.
[0014] Optionally, a plurality of support brackets distributed at intervals are fixed to the inner wall of the drying barrel, and the support brackets support the grain distribution tray.
[0015] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described below at the same time:
[0016] 1. The driving motor in the grain-dividing mechanism drives the rotating column, grain-dividing part 1 and grain-dividing part 2 to rotate. Grain-dividing part 1 and grain-dividing part 2 simultaneously stir the corn in the drying barrel. If formed corn clumps appear, the corn clumps are mostly located in the area between grain-dividing part 1 and grain-dividing part 2 and cannot be directly stirred. At this time, the rotating chain claw of grain-dividing part 2 is pulled by the rotation of grain-dividing part 2 to break up the corn clumps, thereby preventing the corn clumps from affecting the grain feeding and drying at the bottom. This solves the problem in the prior art that the newly harvested corn has a high moisture content and is easy to stick together during the drying process. After the corn sticks into clumps, it rolls between the grain-dividing bow and the grain-dividing rack, affecting the grain feeding and drying at the bottom.
[0017] 2. The grain shifting parts 1 and 2 are fixedly installed on the rotating column in a symmetrical manner, so that the distribution of the generated shifting force in the drying barrel is more balanced, which helps to improve the shifting effect of the corn and the mixing efficiency of the corn.
[0018] 3. Inclined surface 1 on the inner half of the grain dispensing piece, inclined surface 2 on the outer half, and the V-shaped discharge portion formed between inclined surface 1 and inclined surface 2 can guide the corn in the drying barrel to prevent the corn from piling up in the inner half. At the same time, the V-shaped discharge portion formed between inclined surface 1 and inclined surface 2 can guide the corn kernels into the grain discharge hole when the grain discharge hole is opened to prevent the corn from piling up in the middle of the drying barrel.
[0019] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings described below are only some embodiments. A person skilled in the art can derive other drawings based on these drawings without inventive effort. In the drawings:
[0021] Figure 1 Schematic diagram of the internal structure of the drying barrel;
[0022] Figure 2 It is a schematic diagram of part of the structure;
[0023] Figure 3 for Figure 2 Schematic diagram of the structure viewed from above;
[0024] Figure 4 This is a structural diagram of the second grain allocation component and the chain claw;
[0025] Figure 5 This is a structural diagram of grain allocation component one.
[0026] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0027] 1. Drying barrel; 2. Grain shifting plate; 3. Discharge port; 4. Fixed plate; 5. Grain discharge hole; 6. Tooth groove; 7. Servo motor; 8. Gear; 9. Drive motor; 10. Rotating column; 11. Grain shifting part 1; 1101. Inner half; 1102. Outer half; 1103. Inclined surface 1; 1104. Inclined surface 2; 1105. Discharging part; 12. Grain shifting part 2; 13. Chain claw; 1301. Chain end; 1302. Claw end; 14. Protective tube; 15. Support bracket.
[0028] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0029] The present invention will now be described in further detail with reference to the accompanying drawings.
[0030] See also Figure 1-5 As shown, in this embodiment, a mobile corn dryer grain-dividing device is provided, including a grain-dividing plate 2 installed in a drying barrel 1 of the mobile dryer, and a discharge port 3 is opened at the bottom of the drying barrel 1. When the servo motor 7 installed on the outer wall of the drying barrel 1 drives the grain-dividing plate 2 to rotate through the gear 8 meshing with the tooth groove 6 at the bottom of the grain-dividing plate 2, if the grain-dividing plate 2 and the grain-discharging hole 5 on the fixed plate 4 coincide with each other, the corn will leak out from the discharge port 3 along the grain-discharging hole 5 for discharge. If the grain-dividing plate 2 and the grain-discharging hole 5 on the fixed plate 4 do not coincide with each other, the fixed plate 4 partially closes the grain-discharging hole 5 on the grain-dividing plate 2 as an opening. Of course, the grain-discharging speed can be adjusted by the overlap of the grain-discharging hole 5 on the fixed plate 4 and the grain-dividing plate 2. The higher the overlap of the two grain-discharging holes 5, the larger the opening, and the grain-discharging speed also increases accordingly.
[0031] like Figures 1 to 3 As shown, the grain allocation mechanism includes a driving motor 9, a rotating column 10, a grain allocation piece 11, a grain allocation piece 2 12 and a chain claw 13. The rotating column 10 is rotatably connected to the grain allocation plate 2. The grain allocation piece 11 and the grain allocation piece 2 12 are fixedly mounted on the rotating column 10. The chain claw 13 is mounted on the free end of the grain allocation piece 2 12. The driving motor 9 is mounted on the bottom of the fixed plate 4 and drives the rotating column 10 to rotate. When the driving motor 9 drives the rotating column 10, the grain allocation piece 11 and the grain allocation piece 2 12 to rotate, The grain-dividing part 11 stirs and / or divides the corn in the grain-dividing plate 2, while the grain-dividing part 2 12 stirs the corn at the bottom of the drying barrel 1. During this process, the chain claw 13 installed at the free end of the grain-dividing part 2 12 swings as the grain-dividing part 12 rotates. When located in the corn pile, due to the traction of the rotation of the grain-dividing part 2 12, the chain claw 13 moves irregularly between the grain-dividing part 11 and the grain-dividing part 2 12, breaking up the formed corn balls, and the chain of the chain claw 13 can also have a dividing effect.
[0032] Please review Figures 1 to 3 , the grain diverting device of the dryer adopts the above structure, when the corn is dried in the drying barrel 1, the driving motor 9 in the grain diverting mechanism drives the rotating column 10, the grain diverting part 11 and the grain diverting part 2 12 to rotate, and the grain diverting part 11 and the grain diverting part 2 12 stir the corn in the drying barrel 1 at the same time. If formed corn balls appear, since the corn balls are mostly located in the area between the grain diverting part 11 and the grain diverting part 2 12 and cannot be directly stirred, at this time, the rotating chain claw 13 of the grain diverting part 2 12 is pulled by the rotation of the grain diverting part 2 to break up the corn balls, thereby preventing the corn balls from affecting the bottom grain feeding and drying, and solving the problem in the prior art that the newly harvested corn has a high moisture content and is easy to stick together during the drying process. After the corn sticks into balls, it rolls between the grain diverting bow and the grain diverting rack, affecting the bottom grain feeding and drying of the corn.
[0033] like Figure 1 As shown, during the corn feeding process, the corn kernels are in irregular free fall motion, and the corn kernels may be stuck between the rotating parts of the drive motor 9, such as between the shaft and bearings of the drive motor 9, or be entangled in the winding, increasing the resistance to the operation of the drive motor 9 and causing the motor to short-circuit. Therefore, a protective tube 14 covering the drive motor 9 is provided at the bottom of the fixed plate 4 to block the corn kernels falling from above, so that the drive motor 9 can operate in a safe environment.
[0034] like Figure 2 As shown, in order to increase the mixing uniformity and avoid the situation where the grain-dividing part 11 and the grain-dividing part 2 12 rotate together, the corn kernels as a whole rotate along with the rotation center of the rotating column 10 in the drying barrel 1 instead of being stirred, a symmetrical installation method is used to make the diverting force generated by the grain-dividing part 11 and the grain-dividing part 2 12 more evenly distributed in the drying barrel 1, which helps to improve the diverting effect of the corn.
[0035] Please review Figure 1 In some cases, such as when the corn in the drying barrel 1 is unevenly distributed, there is less corn, the machine is being tested, or it is being touched by mistake, the grain-diverting part 12 may easily drive the chain claw 13 to idle, causing the chain claw 13 to contact the inner wall of the drying barrel 1. Since the chain claw 13 has a certain linear velocity and momentum during rotation, it will produce continuous impact and friction on the inner wall of the drying barrel 1, causing pits or deformation on the inner wall of the drying barrel 1. Therefore, it is necessary to limit the length of the chain claw 13 so that it will not contact the inner wall of the drying barrel 1 when idling, thereby increasing safety during idling and reducing damage to the drying barrel 1. At the same time, it is also necessary that the chain claw 13 does not contact the grain part 1 when it is hanging down, so as to prevent the chain claw 13 from gradually falling down and damaging the grain part 1 when rotating after idling.
[0036] like Figure 4As shown, in order to allow the conical front end to cut into the corn pile more smoothly, the claw end 1302 of the chain claw 13 and the side with the same rotation direction as the grain-distributing part 2 12 are set to a conical shape, so that the chain claw 13 can penetrate into the corn pile more effectively, break up and stir the agglomerated corn, and improve the mixing uniformity of the corn in the drying barrel 1.
[0037] like Figure 5 As shown, when the grain dispensing piece 11 rotates with the rotating column 10, the slope 1103 can guide the corn in the drying barrel 1, and the corn close to the rotation center begins to move outward under the action of the slope 1103, so that the corn can transition from the inner half 1101 to the outer half 1102 more smoothly, avoiding the accumulation of corn in the inner half 1101, and ensuring the flow continuity of corn on the grain dispensing piece 11, and the side of the outer half 1102 facing the rotation direction is provided with a slope 2 1104, and the corn transitioned from the inner half 1101 through the slope 1 1103 continues to move outward under the action of the slope 2 1104, and a V-shaped discharge part 1105 is formed between the slope 1103 and the slope 2 1104, which can play a guiding role when the grain discharge hole 5 is opened to prevent the corn from accumulating in the middle of the drying barrel 1.
[0038] Please review Figure 1 By fixing a plurality of spaced support brackets 15 on the inner wall of the drying barrel 1, the support brackets 15 share the load of the grain pan 2, thereby extending the service life of the grain pan 2.
[0039] The present invention is not limited to the above-described embodiments. Any structural changes made under the guidance of the present invention should be understood by anyone. Any technical solution that is the same or similar to the present invention falls within the scope of protection of the present invention. The technology, shape, and structure not described in detail in the present invention are all known technologies.
Claims
1. A grain distribution device for a mobile corn dryer, comprising a grain distribution plate (2) installed in a drying barrel (1) of the mobile dryer, wherein a discharge port (3) is provided at the bottom of the drying barrel (1), characterized in that: A fixed plate (4) is fixed on the inner wall of the drying barrel (1), and the grain-distributing plate (2) is rotatably connected to the fixed plate (4). Both the grain-distributing plate (2) and the fixed plate (4) are provided with grain-distributing holes (5); a tooth groove (6) is provided at the bottom of the grain-distributing plate (2), and a servo motor (7) is installed on the outer wall of the drying barrel (1). The servo motor (7) drives the grain-distributing plate (2) to rotate via a gear (8) meshing with the tooth groove (6), and the grain-distributing hole (5) is closed after the grain-distributing plate (2) rotates; A grain allocation mechanism comprises a driving motor (9), a rotating column (10), a grain allocation component 1 (11), a grain allocation component 2 (12) and a chain claw (13); the rotating column (10) is rotatably connected to the grain allocation plate (2); the grain allocation component 1 (11) and the grain allocation component 2 (12) are both fixedly mounted on the rotating column (10); the chain claw (13) is mounted on the free end of the grain allocation component 2 (12); the driving motor (9) is mounted on the bottom of the fixed plate (4) and drives the rotating column (10) to rotate.
2. A mobile corn dryer grain distribution device according to claim 1, characterized in that: The outer cover of the driving motor (9) is provided with a protective tube (14), and the opening of the protective tube (14) is fixedly mounted on the bottom of the fixed plate (4).
3. The mobile corn dryer grain distribution device according to claim 1, characterized in that: The rotating column (10) includes four side surfaces, the grain allocation component 1 (11) is fixedly mounted on two opposite side surfaces of the rotating column (10), and the grain allocation component 2 (12) is fixedly mounted on the other two opposite side surfaces of the rotating column (10).
4. The mobile corn dryer grain distribution device according to claim 3, characterized in that: The length of the chain claw (13) is smaller than the distance between the free end of the second grain-distributing member (12) and the inner wall of the drying barrel (1), and the length of the chain claw (13) is smaller than the height of the first grain-distributing member (11) and the second grain-distributing member (12).
5. The mobile corn dryer grain distribution device according to claim 1, characterized in that: The chain claw (13) includes a chain end (1301) and a claw end (1302), wherein the chain end (1301) is fixed to the second grain shifting member (12), and the claw end (1302) is fixed to the chain end (1301), and the side of the claw end (1302) that rotates in the same direction as the second grain shifting member (12) is conical.
6. The mobile corn dryer grain distribution device according to claim 1, characterized in that: The grain allocation component (11) includes an inner half section (1101) and an outer half section (1102), wherein the inner half section (1101) is provided with a first inclined surface (1103) on the side facing the rotation direction, and the outer half section (1102) is provided with a second inclined surface (1104) on the side facing the rotation direction.
7. The mobile corn dryer grain distribution device according to claim 6, characterized in that: A V-shaped feeding portion (1105) is formed between the first inclined surface (1103) and the second inclined surface (1104), and the feeding portion (1105) is located at the top of the grain discharge hole (5).
8. The mobile corn dryer grain distribution device according to claim 1, characterized in that: A plurality of support brackets (15) distributed at intervals are fixed on the inner wall of the drying barrel (1), and the support brackets (15) support the grain distribution tray (2).
Citation Information
Patent Citations
Group grain device during portable drying -machine stoving maize
CN205747912U