Automatic steel chisel carbide slag collecting device of furnace discharging robot

Abstract

The utility model belongs to the technical field of calcium carbide furnace auxiliary equipment, and particularly discloses a tapping robot steel chisel calcium carbide slag automatic collecting device which comprises a slag hopper bin, a tool rack and U-shaped grooves, the slag hopper bin is welded to the tool rack, a slag discharging baffle is arranged at the bottom of the slag hopper bin, and the U-shaped grooves are formed in the head end and the tail end of the tool rack respectively. And the steel chisel is placed in the U-shaped groove. According to the utility model, the slag hopper bin is welded on the tool rack, and the slag discharge baffle is used for controlling the opening and closing of the discharge end of the slag hopper bin, so that the falling carbide slag is collected in the process of dredging the furnace eye by a steel chisel, the safety problem of manually recovering the carbide slag is avoided, and the workload of operators is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of calcium carbide furnace auxiliary equipment, in particular to an automatic collection device for steel drill calcium carbide slag of a furnace discharge robot. Background Art

[0002] The calcium carbide furnace unloading robot system mainly includes the robot body, mobile cart, mobile cart base, tool library, automatic power-on device, burn-through device, on-site monitoring system and remote operation system. The system effectively replaces manual furnace operations, avoids personnel exposure to harmful factors such as high temperature and dust, and directly avoids multiple operational risks such as burns, mechanical injuries, object impacts, and electric shocks in unloading operations. It greatly improves the safety of calcium carbide production and improves the operating environment for workers. After adopting this unloading robot system, the number of people required to unload a single calcium carbide furnace can be reduced to 2-3, ensuring both safe production and reducing staff and increasing efficiency.

[0003] In the process flow, first grab the burner in the tool library to burn open the blocked calcium carbide outlet hole, then use the operating handle to move the robot body toward the screen and align it with the outlet hole to open the hole. After opening the hole, place the burner on the tool library, rotate the tool library to select the corresponding steel drill knob, move the robot to grab the steel drill in the tool library to carry the material, repeat the action until the molten calcium carbide in the furnace is completely discharged, and operate the robot to grab the eye plugger in the tool library to plug the hole to complete the entire process. During the process of the furnace robot performing the furnace discharge operation, after the furnace hole is cleared, liquid calcium carbide is adhered to the steel drill. After cooling, the adhered calcium carbide solidifies and falls off, spilling onto the ground, requiring manual collection and cleaning. In addition, there is a safety hazard caused by the falling of high-temperature calcium carbide slag. Utility Model Content

[0004] The purpose of the utility model is to provide a carbide slag collection device to solve the problem that the carbide adhered to the steel bar solidifies and falls off during the process of calcium carbide being taken out of the furnace, and the carbide slag is scattered on the ground and needs to be cleaned manually, and there are safety hazards in the manual cleaning process.

[0005] In order to achieve the above-mentioned purpose, the basic solution provided by the utility model is: an automatic collection device for calcium carbide slag of a furnace robot steel drill, including a slag bucket, a tool rack, and a U-shaped groove. The slag bucket is welded to the tool rack, and a slag discharge baffle is provided at the bottom of the slag bucket. The head and tail ends of the tool rack are respectively provided with U-shaped grooves, and the steel drill is placed in the U-shaped groove.

[0006] By welding the slag hopper to the tool rack and using the slag discharge baffle to control the opening and closing of the discharge end of the slag hopper, the fallen calcium carbide slag can be collected during the process of clearing the furnace eye with a steel chisel, avoiding the safety issues of manual recovery of calcium carbide slag and reducing the workload of operators.

[0007] Preferably, a triangular support plate is provided on the tool rack and is located between the U-shaped grooves at the head end and the tail end.

[0008] By setting a triangular support plate on the upper end face bracket of the tool holder, dual stability protection is achieved by fixing the steel chisel by the U-shaped groove and supporting the steel chisel by the triangular support plate, which effectively reduces the risk of the steel chisel falling and improves safety during operation.

[0009] Preferably, the discharge end of the slag hopper is connected to a slag discharge pipe.

[0010] By setting up a slag discharge pipe at the unloading end of the slag hopper, the carbide slag is output to the range outside the automatic collection device of the steel drill carbide slag of the furnace robot through the slag discharge pipe, which solves the problem that the lower space of the automatic collection device of the steel drill carbide slag of the furnace robot is narrow, making it impossible for the unloading trolley receiving the carbide slag to smoothly recycle the carbide slag, and improves the practicality of the automatic collection device of the steel drill carbide slag of the furnace robot.

[0011] Preferably, a bracket and a reinforcing rib supporting the bracket are provided on one side of the tool rack.

[0012] By setting a bracket on one side of the tool rack, the bracket can be used to place work tools. The setting of the bracket increases the number of tools that the tool rack can accommodate and increases the function of the tool rack. The reinforcement ribs are set to support and reinforce the bracket, thereby increasing the stability of the bracket.

[0013] Preferably, a first guide plate and a second guide plate are respectively provided on opposite sides of the inner wall of the hopper bin, and the first guide plate is located obliquely above the second guide plate.

[0014] By arranging the first guide plate and the second guide plate on the opposite sides of the inner wall of the slag hopper, the impact of the falling calcium carbide slag on the slag hopper and the slag discharge baffle is effectively reduced, the slag hopper and the slag discharge baffle are effectively protected, and the service life of the automatic collection device of the steel drill calcium carbide slag of the furnace robot is further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural diagram of an automatic collection device for steel drill carbide slag of a furnace-discharging robot of the utility model;

[0016] Figure 2 This is a top view schematic diagram of an automatic collection device for steel drill carbide slag of a furnace-discharging robot of the present invention;

[0017] Figure 3 This is a right side schematic diagram of an automatic collection device for steel drill carbide slag of a furnace-discharging robot of the present invention;

[0018] Figure 4 This is a right side view of the slag hopper bin provided by the utility model;

[0019] Figure 5 for Figure 4 Cross-section at point A in the middle;

[0020] Figure 6 for Figure 1 Enlarged view of point B in the middle. DETAILED DESCRIPTION

[0021] The present invention is further described in detail below through specific implementation methods:

[0022] The reference numerals in the drawings of the specification include:

[0023] 1. Slag hopper; 2. Slag discharge baffle; 3. Slag discharge pipe; 4. Tool rack; 5. Steel chisel; 6. Triangular support plate; 7. U-shaped groove; 8. Proofer; 9. Bracket; 10. Reinforcement rib; 11. First guide plate; 12. Second guide plate.

[0024] Example

[0025] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 As shown, an embodiment of the utility model provides an automatic collection device for carbide slag of a steel bar discharged from a furnace by a robot, comprising a slag hopper 1, a tool rack 4, and a U-shaped groove 7. The slag hopper 1 is welded to the tool rack 4, and a slag discharge baffle 2 is provided at the bottom of the slag hopper 1. The head and tail ends of the top bracket of the tool rack 4 are respectively provided with U-shaped grooves 7, and each steel bar 5 is placed in two U-shaped grooves 7 on each bracket. Specifically, a triangular support plate 6 is provided on the upper end face bracket of the tool rack 4 and between the head and tail U-shaped grooves 7, and at least three triangular support plates 6 can be provided; the discharge end of the slag hopper 1 is connected to the inlet of the slag discharge pipe 3, and the outlet of the slag discharge pipe 3 can be connected to an unloading trolley for transporting carbide slag; this embodiment also provides a bracket 9 and a reinforcing rib 10 supporting the bracket 9 on one side of the tool rack 4, and U-shaped grooves 7 are also provided at the head and tail ends of the bracket 9, as shown in FIG. Figure 1 The proofer 8 shown can be placed in the U-shaped groove 7 on the bracket 9; Figure 5 As shown, in this embodiment, a first guide plate 11 and a second guide plate 12 are respectively provided on opposite sides of the inner wall of the hopper bin 1. The first guide plate 11 is located obliquely above the second guide plate 12. The length and width of the first guide plate 11 and the second guide plate 12 can be set to be equal. The material is a high-temperature resistant and wear-resistant material. The relative height and inclination angle of the first guide plate 11 and the second guide plate 12 in the hopper bin 1 can be set by actual process operations and are not limited in this embodiment.

[0026] After the furnace robot operates the steel drill 5 to clear the furnace eye, the furnace robot places the steel drill 5 in the U-shaped groove 7 of the tool rack 4, and the steel drill 5 is supported by the triangular support plate 6. Liquid calcium carbide is bonded to the steel drill 5. After cooling, the bonded calcium carbide solidifies into calcium carbide slag and falls off. The calcium carbide slag is diverted to the slag hopper 1 by the first guide plate 11 and the second guide plate 12. When the calcium carbide slag in the slag hopper 1 is collected to the maximum receiving amount, the calcium carbide slag in the slag hopper 1 can be output to the unloading trolley through the slag discharge pipe 3 by pulling the slag discharge baffle 2. Among them, the required tools, such as a proofer 8, a burner, etc., can be placed on the bracket 9 according to the actual process requirements.

[0027] The above is only an embodiment of the present invention, and the commonly known specific structures and characteristics of the scheme are not described in detail here. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention, and these should also be regarded as the scope of protection of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection claimed by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. An automatic collection device for steel drill carbide slag of a furnace robot, characterized in that: The utility model comprises a slag bucket (1), a tool rack (4), and a U-shaped groove (7). The slag bucket (1) is welded to the tool rack (4), a slag discharge baffle (2) is provided at the bottom of the slag bucket (1), and the head end and the tail end of the tool rack (4) are respectively provided with U-shaped grooves (7), and a steel chisel (5) is placed in the U-shaped groove (7).

2. The automatic collecting device for steel drill carbide slag of the furnace robot according to claim 1 is characterized in that The tool rack (4) is provided with a triangular support plate (6) located between the U-shaped grooves (7) at the head end and the tail end.

3. The automatic collecting device for steel drill carbide slag of the furnace robot according to claim 1 is characterized in that: The discharge end of the slag hopper bin (1) is connected to a slag discharge pipe (3).

4. The automatic collecting device for steel drill carbide slag of a furnace-discharging robot according to claim 1, characterized in that: A bracket (9) and a reinforcing rib (10) supporting the bracket (9) are provided on one side of the tool rack (4).

5. The automatic collecting device for steel drill carbide slag of a furnace-discharging robot according to claim 1 is characterized in that: A first guide plate (11) and a second guide plate (12) are respectively provided on opposite sides of the inner wall of the hopper bin (1), and the first guide plate (11) is located obliquely above the second guide plate (12).

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