Miniature cycloidal-pin wheel planetary reducer test board

Abstract

The utility model belongs to the technical field of speed reducer test application, and particularly discloses a miniature cycloidal-pin wheel planetary speed reducer test board. Comprising a skid-mounted seat, a vertical plate, a PLC (Programmable Logic Controller), a strip-shaped supporting table, a fixed table, a disc brake locked-rotor device, an input shaft, a movable fixed table, a tested cycloidal-pin wheel planetary reducer, a power motor, a coupler, a sliding chute, a sliding block, a transverse hydraulic cylinder, a transition connecting rod, a transition rotating shaft, a first connecting plate, a second connecting plate, a transmission shaft, a vertical supporting plate, a bearing seat, a torque sensor and the like. The beneficial effects of the utility model are that: 1, a sliding semi-automatic control alignment test design is adopted, safe and accurate test parameter data acquisition of the miniature cycloidal-pin wheel planetary reducer can be realized, the test time is saved, the test efficiency is improved, and high-efficiency and high-quality research and development auxiliary operation of the miniature cycloidal-pin wheel planetary reducer is satisfied; a combined design structure is adopted as a whole, assembly, disassembly, inspection and maintenance are convenient, and popularization is facilitated.

Description

Technical Field

[0001] The utility model belongs to the technical field of reducer test application, and in particular relates to a micro cycloid pinwheel planetary reducer test bench. Background Art

[0002] The cycloid pinwheel reducer is a novel transmission device that applies the planetary transmission principle and adopts cycloid pinwheel meshing.

[0003] The entire transmission device of the cycloid pinwheel reducer can be divided into three parts: input part, reduction part, and output part; a double eccentric sleeve with a 180° offset is installed on the input shaft, and two roller bearings called swing arms are installed on the eccentric sleeve to form an H mechanism. The center holes of the two cycloid wheels are the raceways of the swing arm bearings on the eccentric sleeves, and the cycloid wheels are meshed with a group of annularly arranged pin teeth on the pin gear to form an internal meshing reduction mechanism with a tooth difference of one tooth.

[0004] With the demand for application scenarios and working conditions, the size of traditional cycloid reducers cannot adapt to all scenarios and working conditions. This requires the development of small-sized micro cycloid planetary reducers. Testing is an essential step for micro cycloid planetary reducers. The current test bench is not suitable for micro cycloid planetary reducers.

[0005] Therefore, based on the above problems, the utility model provides a micro cycloid pinwheel planetary reducer test bench. Utility Model Content

[0006] Purpose of the utility model: The purpose of the utility model is to provide a micro cycloid pinwheel planetary reducer test bench to solve the technical problems existing in the background technology, that is, to solve the testing problems during the research and development of micro cycloid pinwheel planetary reducers.

[0007] Technical solution: The micro cycloid pinwheel planetary reducer test bench of the utility model includes a skid-mounted seat, a vertical plate, a PLC controller, a strip support platform, a fixed platform, a disc brake blocking device, an input shaft, a dynamic fixed platform, a cycloid pinwheel planetary reducer to be tested, a power motor and a coupling. A slide groove is provided in the end face of one end of the strip support platform, and a slider matched with the dynamic fixed platform is provided in the slide groove. A horizontal hydraulic cylinder is provided on one end face of the strip support platform and located on one side of the slide groove. A transition connecting rod fixedly connected to the dynamic fixed platform is provided on the horizontal hydraulic cylinder. The cycloid pinwheel planetary reducer to be tested is A transition shaft is fixedly connected to the machine, and a first connecting plate is provided on the transition shaft. A second connecting plate is fixedly connected to one side of the first connecting plate, and a transmission shaft is provided on one side of the second connecting plate. A vertical support plate is provided between the fixed platform and the slide groove, and a bearing seat and a torque sensor are respectively provided on the two upper surfaces of the vertical support plate. The transmission shaft passes through the bearing seat and the torque sensor and is connected to the input shaft; wherein, the disc brake locking device, the cycloid pinwheel planetary reducer to be measured, and the power motor are on the same plane symmetrical center line, and the horizontal hydraulic cylinder, the power motor, and the torque sensor are respectively connected to the PLC controller.

[0008] In the present technical solution, the micro-cycloid pinwheel planetary reducer test bench is also provided with an induction plate between the vertical support plate and the slide groove, and a distance measuring sensor is provided on the outer wall of one end of the dynamic fixed platform and used in conjunction with the induction plate; wherein the distance measuring sensor is connected to the PLC controller.

[0009] In the present technical solution, the micro cycloid pinwheel planetary reducer test bench also includes a polygonal card slot arranged on one side of the input shaft, and a polygonal card block arranged on the end face of one end of the transmission shaft, and the polygonal card block is horizontally embedded in the polygonal card slot.

[0010] In the present technical solution, the micro-cycloid pinwheel planetary reducer test bench further includes a speed sensor arranged on the transmission shaft; wherein the speed sensor is connected to the PLC controller.

[0011] In the present technical solution, the micro cycloid pinwheel planetary reducer test bench also includes a plurality of first connecting plate through holes, a plurality of second connecting plate screw grooves respectively arranged in the outer layers of the first connecting plate and the second connecting plate, and a first bolt for fixing the first connecting plate and the second connecting plate through the first connecting plate through holes and the second connecting plate screw grooves.

[0012] In the present technical solution, the micro cycloid pinwheel planetary reducer test bench also includes a positioning flange plate with a through hole, a vertical support plate screw groove and a plurality of second bolts for fixing the torque sensor on the upper surface of the vertical support plate.

[0013] Compared with the existing technology, the beneficial effects of the micro-cycloid pinwheel planetary reducer test bench of the utility model are: 1. The sliding semi-automatic control positioning test design can realize the safe and accurate test parameter data collection of the micro-cycloid pinwheel planetary reducer, save test time, improve test efficiency, and meet the efficient and high-quality research and development auxiliary operations of the micro-cycloid pinwheel planetary reducer; 2. The overall combined design structure is convenient for assembly, disassembly and maintenance, which is conducive to promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 This is a schematic diagram of the main structure of the micro-cycloid pinwheel planetary reducer test bench of the utility model;

[0016] Figure 2 This is a structural diagram of the first connecting plate, the second connecting plate, the first connecting plate through-hole, the second connecting plate screw groove, the transmission shaft, and the polygonal clamping block of the micro-cycloid pinwheel planetary reducer test bench of the utility model;

[0017] Figure 3 This is a schematic diagram of the split structure of the drive shaft, vertical support plate, bearing seat, torque sensor and positioning flange plate with through holes of the micro cycloid pinwheel planetary reducer test bench of the utility model;

[0018] Among them, the serial numbers in the figure are as follows: 100-skid-mounted seat, 101-vertical plate, 102-PLC controller, 103-strip support platform, 104-fixed platform, 105-disc brake blocking device, 106-input shaft, 107-polygonal slot, 108-slide, 109-slider, 110-dynamic fixed platform, 111-horizontal hydraulic cylinder, 112-transition connecting rod, 113-tested cycloid pinwheel planetary reducer, 114-power motor, 115-coupling, 116-pass Ferry shaft, 117-first connecting plate, 118-second connecting plate, 119-transmission shaft, 120-vertical support plate, 121-bearing seat, 122-positioning flange plate with through hole, 123-vertical support plate groove, 124-second bolt, 125-torque sensor, 126-speed sensor, 127-sensing plate, 128-distance sensor, 129-first bolt, 1171-first connecting plate through hole, 1181-second connecting plate groove, 1191-polygonal block. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0020] In the description of the present invention, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "middle", "inside", "top", "bottom end", etc., indicating positions or positional relationships, are based on the positions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified or limited, the terms "mounted", "connected", and "connected" should be understood in a broad sense, for example, they can mean fixed connection, detachable connection, or integral connection; they can mean mechanical connection or electrical connection; they can mean direct connection, indirect connection through an intermediate medium, or internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] Example 1

[0022] like Figure 1 、 Figure 2 and Figure 3 The micro-cycloid planetary reducer test bench shown in the figure includes a skid-mounted base 100, a vertical plate 101, a PLC controller 102, a bar support platform 103, a fixed platform 104, a disc brake blocking device 105, an input shaft 106, a dynamic fixed platform 110, a cycloid planetary reducer to be tested 113, a power motor 114 and a coupling 115.

[0023] A slide groove 108 (for filling lubricant) is provided in one end surface of the strip support platform 103.

[0024] The slide 109 is provided in the slide groove 108 and is matched with the movable fixed platform 110.

[0025] A horizontal hydraulic cylinder 111 is provided on one end surface of the strip support platform 103 and located on one side of the slide 108.

[0026] The horizontal hydraulic cylinder 111 is provided with a transition connecting rod 112 fixedly connected to the dynamic fixed platform 110.

[0027] The cycloid pinwheel planetary reducer 113 to be tested is fixed with a transition shaft 116.

[0028] A first connecting plate 117 is provided on the transition shaft 116.

[0029] A second connecting plate 118 is fixedly connected to one side of the first connecting plate 117.

[0030] A transmission shaft 119 is provided on one side of the second connecting plate 118.

[0031] A vertical support plate 120 is provided between the fixed platform 104 and the slide 108.

[0032] The upper two sides of the vertical support plate 120 are respectively provided with a bearing seat 121 and a torque sensor 125.

[0033] The transmission shaft 119 passes through the bearing seat 121 and the torque sensor 125 and is connected to the input shaft 106;

[0034] Among them, the disc brake blocking device 105, the cycloid pinwheel planetary reducer 113 to be measured, and the power motor 114 are on the same plane symmetrical center line, and the horizontal hydraulic cylinder 111, the power motor 114, and the torque sensor 125 are respectively connected to the PLC controller 102.

[0035] The working principle is:

[0036] (1) Fix the cycloid pinwheel planetary reducer 113 to be measured on the dynamic fixed platform 110;

[0037] (2) The PLC controller 102 is used to start the horizontal hydraulic cylinder 111, so that the horizontal hydraulic cylinder 111 pushes the slider 109 in the slide groove 108 toward one side of the disc brake blocking device 105 through the transition connecting rod 112, and the cycloid pinwheel planetary reducer 113, power motor 114, and coupling 115 on the dynamic fixed platform 110 move horizontally synchronously;

[0038] (3) Linking the first connecting plate 117, the second connecting plate 118, and the transmission shaft 119 with the transition shaft 116 of the cycloid pinwheel planetary reducer 113 to approach the disc brake stall device 105, the PLC controller 102 is used to control the horizontal hydraulic cylinder 111 to stop, and then the transmission shaft 119 is fixed to the input shaft 106;

[0039] (4) The PLC controller 102 is used to start the power motor 114. At this time, the power motor 114 is linked to the cycloid planetary reducer 113 under test through the coupling 115 to rotate synchronously. The synchronously rotating cycloid planetary reducer 113 under test drives the transition shaft 116, the first connecting plate 117, the second connecting plate 118, and the transmission shaft 119 to rotate synchronously toward the disc brake blocking device 105. At this time, the torque sensor 125 collects the test parameters of the transmission shaft 119 and feeds them back to the PLC controller 102. After the test is completed, the PLC controller 102 is used to control the power motor 114 to stop;

[0040] (5) Perform the reset action of (2) and remove the cycloid pinwheel planetary reducer 113 under test from the movable fixed platform 110 of (1), thus completing the test operation.

[0041] Example 2

[0042] On the basis of the first embodiment, the micro-cycloid pinwheel planetary reducer test bench is further provided with a sensing plate 127 between the vertical support plate 120 and the slide groove 108, and a distance measuring sensor 128 provided on the outer wall of one end of the dynamic fixed platform 110 and used in conjunction with the sensing plate 127;

[0043] Among them, the distance measuring sensor 128 is connected to the PLC controller 102, so that the PLC controller 102 presets the stroke range value for controlling the horizontal movement of the horizontal hydraulic cylinder 111. When controlling the horizontal reciprocating movement of the horizontal hydraulic cylinder 111, the distance measuring sensor 128 is combined with the PLC controller 102 to realize automatic and precise stroke control to meet the safety testing requirements.

[0044] Example 3

[0045] Based on Example 1 or Example 2, the micro cycloid pinwheel planetary reducer test bench also includes a polygonal slot 107 arranged on one side of the input shaft 106, and a polygonal block 1191 arranged on the end face of one end of the transmission shaft 119, and the polygonal block 1191 is horizontally embedded in the polygonal slot 107.

[0046] During such testing, the polygonal clamping block 1191 cooperates with the polygonal clamping groove 107 to complete the rapid alignment and fixation of the input shaft 106 and the transmission shaft 119, thereby improving the testing efficiency.

[0047] Example 4

[0048] On the basis of the first, second or third embodiment, the micro-cycloid planetary reducer test bench further includes a speed sensor 126 provided on the transmission shaft 119 ; wherein the speed sensor 126 is connected to the PLC controller 102 .

[0049] When testing in this way, the torque sensor 125 is used in combination to complete the collection and analysis of multiple parameters of the transmission shaft 119, thereby improving the accuracy of the test.

[0050] Example 5

[0051] On the basis of Example 1 or Example 2 or Example 3 or Example 4, the micro cycloid pinwheel planetary reducer test bench also includes a plurality of first connecting plate through holes 1171 and a plurality of second connecting plate screw grooves 1181 respectively arranged in the outer layers of the first connecting plate 117 and the second connecting plate 118, and a first bolt 129 for fixing the first connecting plate 117 and the second connecting plate 118 through the first connecting plate through holes 1171 and the second connecting plate screw grooves 1181.

[0052] The above design facilitates the convenient connection between the cycloid pinwheel planetary reducer 113 and the transition shaft 116 to be tested during testing, thereby improving the testing efficiency.

[0053] Example 6

[0054] Based on Example 1 or Example 2 or Example 3 or Example 4 or Example 5, the micro cycloid pinwheel planetary reducer test bench also includes a positioning flange plate 122 with a through hole, a vertical support plate screw groove 123 and a plurality of second bolts 124 for fixing the torque sensor 125 on the upper surface of the vertical support plate 120.

[0055] The above design facilitates the assembly and replacement of the torque sensor 125 and is easy to operate.

[0056] In the micro-cycloid planetary reducer test bench of this structure, the skid-mounted base 100, riser 101, PLC controller 102, bar support platform 103, fixed platform 104, disc brake locking device 105, input shaft 106, dynamic fixed platform 110, power motor 114, coupling 115, torque sensor 125, speed sensor 126, and distance sensor 128 are all conventional components and are not described in detail in this application.

[0057] It should be noted that, in this document, terms such as "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the element.

[0058] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A micro-cycloid planetary reducer test bench, comprising a skid-mounted seat (100), a vertical plate (101), a PLC controller (102), a strip support platform (103), a fixed platform (104), a disc brake blocking device (105), an input shaft (106), a dynamic fixed platform (110), a cycloid planetary reducer to be tested (113), a power motor (114) and a coupling (115), characterized in that: A sliding groove (108) is provided in one end surface of the strip-shaped support platform (103). The slide groove (108) is provided with a slider (109) which matches the movable fixed platform (110). A horizontal hydraulic cylinder (111) is provided on one end surface of the strip-shaped support platform (103) and located on one side of the slideway (108). The horizontal hydraulic cylinder (111) is provided with a transition connecting rod (112) fixedly connected to the dynamic fixed platform (110). A transition shaft (116) is fixedly connected to the cycloid pinwheel planetary reducer (113) to be measured. The transition shaft (116) is provided with a first connecting plate (117). A second connecting plate (118) is fixedly connected to one side of the first connecting plate (117). A transmission shaft (119) is provided on one side of the second connecting plate (118). A vertical support plate (120) is provided between the fixed platform (104) and the slide groove (108). A bearing seat (121) and a torque sensor (125) are respectively provided on both sides of the upper portion of the vertical support plate (120). The transmission shaft (119) passes through the bearing seat (121) and the torque sensor (125) and is connected to the input shaft (106); The disc brake blocking device (105), the cycloid pinwheel planetary reducer (113) to be measured, and the power motor (114) are on the same plane symmetrical center line, and the horizontal hydraulic cylinder (111), the power motor (114), and the torque sensor (125) are respectively connected to the PLC controller (102).

2. The micro-cycloid planetary reducer test bench according to claim 1, characterized in that: The micro-cycloid pinwheel planetary reducer test bench further comprises a sensing plate (127) disposed between the vertical support plate (120) and the slideway (108), and a distance measuring sensor (128) disposed on the outer wall of one end of the dynamic fixed platform (110) and used in conjunction with the sensing plate (127); The distance measuring sensor (128) is connected to the PLC controller (102).

3. The micro-cycloid planetary reducer test bench according to claim 1 or 2, characterized in that: The micro-cycloid pinwheel planetary reducer test bench further comprises a polygonal card slot (107) arranged in one side of the input shaft (106), and a polygonal card block (1191) arranged on the end face of one end of the transmission shaft (119), wherein the polygonal card block (1191) is horizontally embedded in the polygonal card slot (107).

4. The micro-cycloid planetary reducer test bench according to claim 3, characterized in that: The micro-cycloid pinwheel planetary reducer test bench further includes a rotation speed sensor (126) arranged on the transmission shaft (119); The rotation speed sensor (126) is connected to the PLC controller (102).

5. The micro-cycloid planetary reducer test bench according to claim 4, characterized in that: The micro-cycloid pinwheel planetary reducer test bench also includes a plurality of first connecting plate through holes (1171) and a plurality of second connecting plate screw grooves (1181) respectively arranged in the outer layers of the first connecting plate (117) and the second connecting plate (118), and a first bolt (129) for fixing the first connecting plate (117) and the second connecting plate (118) through the first connecting plate through holes (1171) and the second connecting plate screw grooves (1181).

6. The micro-cycloid planetary reducer test bench according to claim 5, characterized in that: The micro-cycloid pinwheel planetary reducer test bench also includes a positioning flange plate (122) with a through hole, a vertical support plate screw groove (123), and a plurality of second bolts (124) for fixing the torque sensor (125) on the upper surface of the vertical support plate (120).

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