Testing device for humidity sensor production

By designing the temperature and humidity control mechanism and the clamping mechanism, the problems of insufficient detection accuracy and inconvenient clamping of the humidity sensor at different temperatures are solved, and efficient and accurate humidity sensor testing is achieved.

CN223362155UActive Publication Date: 2025-09-19TIANJIN XINLE TECH CO LTD
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Patent Information

Application Number
CN202422553753.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-19
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Existing humidity sensor testing devices have insufficient detection accuracy at different temperatures, and the clamping mechanism is not convenient for quick clamping, which affects work efficiency and test accuracy.

Method used

A test device consisting of a temperature control mechanism, a humidity control mechanism, and a clamping mechanism was designed. A motor-driven bevel gear transmission system moved the heat release lamp to adjust the temperature. The ratchet rod and return spring of the clamping mechanism were used to quickly clamp and release the humidity sensor. The humidity was adjusted by a humidifier and an exhaust fan.

Benefits of technology

It realizes the accurate detection of humidity sensors at different temperatures, improves the test efficiency and accuracy, and simplifies the clamping process of humidity sensors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a testing device for humidity sensor production, which relates to the technical field of sensor testing and comprises a device main body, the device main body comprises a box body, a temperature control mechanism is arranged on the box body, a humidity control mechanism is arranged at the lower part of the box body, a clamping mechanism is arranged at the upper part of the box body, and the temperature control mechanism comprises a transmission gear. The transmission gear is meshed with a translation rack, a lamp tube support is fixed to one end of the translation rack and slidably connected with the box body, and a plurality of evenly-arranged heat release lamps are fixed to one end of the lamp tube support. The device has the beneficial effects that through the arrangement of the temperature adjusting mechanism, the heat release lamps are used for generating a heat source, the control console can control the energized number of the heat release lamps, the motor drives the lamp tube support to move, the distance between the heat release lamps and the humidity sensor is changed, and the temperature is adjusted by adjusting the energized number of the heat release lamps and the distance between the heat release lamps and the humidity sensor; and through the arrangement of the clamping mechanism, the humidity sensor can be quickly disassembled and assembled.
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Description

Technical Field

[0001] The utility model relates to the technical field of sensor testing, in particular to a testing device for humidity sensor production. Background Art

[0002] At present, sensors are widely used in various fields. Sensors are a kind of detection device, which mainly transmits, displays, stores, and records the sensed information. Due to their wide application fields, there are many types of sensors. Among them, humidity sensors are mainly sensors that convert the sensed humidity into output signals.

[0003] For example, patent document CN214224449U discloses a test device for humidity sensor production, comprising a device body, with height adjustment mechanisms provided on both sides of the top of the device body. This device for humidity sensor production comprises a fixed plate, a support plate, an adjustment knob, a clamping plate, and a limit bolt. Before testing, the fixed plate is higher than the device body, making it easier for workers to clamp and limit the humidity sensor. The humidity sensor is placed directly above the fixed plate, and the distance between the clamping plates is adjusted according to the specifications of the humidity sensor. The length of the limit bolt is adjusted by turning the adjustment knob clockwise. The limit bolt and the clamping plate are fixedly connected, thereby reducing the distance between the clamping plates, so that the clamping plates are clamped on both sides of the humidity sensor to prevent sliding during testing, thereby ensuring the accuracy of the sensor test. This solves the problem of inconvenience in clamping and fixing the sensor, which is prone to movement during testing, affecting test accuracy. The above device only tests the waterproof performance of the humidity sensor. The detection accuracy and working condition of the humidity sensor at different temperatures are also important test items. In addition, the clamping mechanism of the above device cannot allow the humidity sensor to be clamped quickly, affecting work efficiency. Utility Model Content

[0004] The purpose of the present utility model is to provide a test device for humidity sensor production in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A test device for the production of humidity sensors includes a device main body, which includes a box body, a temperature control mechanism is provided on the box body, a humidity control mechanism is provided at the lower part of the box body, and a clamping mechanism is provided at the upper part of the box body. The temperature control mechanism includes a motor fixedly connected to the rear side of the box body, an output end of the motor is fixedly connected to a first bevel gear, a second bevel gear is meshed on one side of the first bevel gear, a first transmission shaft is fixedly connected to the second bevel gear, the first transmission shaft is rotatably connected to the rear side of the box body, two ends of the first transmission shaft are fixedly connected to symmetrically arranged third bevel gears, a fourth bevel gear is meshed on one side of the third bevel gear, a second transmission shaft is fixedly connected on one side of the fourth bevel gear, the second transmission shaft is rotatably connected to the side wall of the box body, the middle part of the second transmission shaft is fixedly connected to the transmission gear, a translation rack is meshed on one side of the transmission gear, one end of the translation rack is fixedly connected to a lamp tube bracket, the lamp tube bracket is slidably connected to the box body, and one end of the lamp tube bracket is fixedly connected to a number of evenly arranged heat-emitting lamps.

[0007] Preferably, the top of the box body is rotatably connected to a symmetrically arranged opening and closing door, the front side of the box body is fixedly connected to a console, and the bottom of the opening and closing door is fixedly connected to an exhaust pipe.

[0008] Preferably, the humidity control mechanism includes a mist inlet pipe fixedly connected to the two sides of the box body and symmetrically arranged, one end of the mist inlet pipe is fixedly connected to a humidifier, the humidifier is connected to the water tank, an electric valve is installed at the bottom of the exhaust pipe, an exhaust fan is installed at the bottom of the electric valve, the exhaust fan is externally connected to a liquid recovery mechanism, and the liquid recovery mechanism is connected to the water tank.

[0009] Preferably, the clamping mechanism includes a material receiving platform, on which are hinged several symmetrically arranged connecting rods, the other ends of the connecting rods are hinged to the bottom of the opening and closing door, and both ends of the material receiving platform are fixedly connected to guide rods, which are slidably connected to the top of the box.

[0010] Preferably, a support box is fixedly connected to the material receiving platform, a clamping gear is rotatably connected inside the support box, symmetrically arranged clamps are slidably connected to both sides of the support box, a rack is fixedly connected to the bottom of the clamp, the rack at the bottom of the clamp is meshed with the clamping gear, the bottom of the clamping gear is fixedly connected to a limiting wheel, a number of limiting baffles evenly arranged around the circumference are fixedly connected to the limiting wheel, a ratchet rod is sleeved on the limiting wheel, the ratchet rod is slidably connected to the support box, a reset spring is fixedly connected to the bottom of the ratchet rod, the bottom of the reset spring is fixedly connected to the support box, a thermometer is fixedly connected to the top of the clamp, and the limiting wheel contacts the ratchet rod to limit the rotation of the clamping gear.

[0011] Preferably, one end of the lamp tube bracket close to the clamping mechanism is configured as a curved surface.

[0012] The beneficial effects are: through the setting of the temperature adjustment mechanism, the heat source is generated by the heat release lamp, the control console can control the number of times the heat release lamp is energized, the motor drives the lamp tube bracket to move, so that the distance from the heat release lamp to the humidity sensor changes, and the temperature is adjusted by adjusting the number of times the heat release lamp is energized and the distance to the humidity sensor. In addition, the humidity sensor can be quickly disassembled and assembled through the setting of the clamping mechanism.

[0013] Additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 This is a three-dimensional diagram of a test device for humidity sensor production according to the present invention;

[0016] Figure 2 This is a schematic diagram of the structure of the humidity control mechanism of a humidity sensor production test device described in the present invention;

[0017] Figure 3 This is a front sectional view of the device body of a humidity sensor production test device according to the present invention;

[0018] Figure 4 This is a schematic structural diagram of a temperature control mechanism of a humidity sensor production test device according to the present invention;

[0019] Figure 5 This is a schematic diagram of the clamping mechanism of a humidity sensor production test device according to the present invention;

[0020] Figure 6 This is a schematic diagram of the ratchet lever structure of a humidity sensor production test device according to the present invention;

[0021] Figure 7 It is a right side sectional view of a support box of a test device for humidity sensor production according to the present invention.

[0022] The following are the descriptions of the reference numerals:

[0023] 101. Box body; 102. Control console; 103. Opening and closing door; 104. Exhaust pipe; 201. Motor; 202. First bevel gear; 203. Second bevel gear; 204. First transmission shaft; 205. Third bevel gear; 206. Fourth bevel gear; 207. Second transmission shaft; 208. Transmission gear; 209. Translation rack; 210. Lamp bracket; 211. Heat release lamp; 301. Mist inlet pipe; 302. Humidifier; 303. Electric valve; 304. Exhaust fan; 401. Connecting rod; 402. Material receiving platform; 403. Guide rod; 404. Support box; 405. Clamping plate; 406. Clamping gear; 407. Ratchet lever; 408. Limiting wheel; 409. Return spring; 410. Thermometer. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0026] The present invention will be further described below with reference to the accompanying drawings:

[0027] like Figure 1-Figure 7As shown, a test device for humidity sensor production includes a device body, which includes a box body 101, a temperature control mechanism is provided on the box body 101, a humidity control mechanism is provided at the bottom of the box body 101, and a clamping mechanism is provided at the top of the box body 101. The temperature control mechanism includes a motor 201 fixedly connected to the rear side of the box body 101, and the output end of the motor 201 is fixedly connected to a first bevel gear 202. A second bevel gear 203 is meshed with one side of the first bevel gear 202, and a second bevel gear 203 is fixed on the second bevel gear 203. The first transmission shaft 204 is fixedly connected, and the first transmission shaft 204 is rotatably connected to the rear side of the box body 101. The two ends of the first transmission shaft 204 are fixedly connected to the third bevel gear 205 that is symmetrically arranged. The third bevel gear 205 is meshed with the fourth bevel gear 206 on one side. The fourth bevel gear 206 is fixedly connected to the second transmission shaft 207 on one side. The second transmission shaft 207 is rotatably connected to the side wall of the box body 101. The middle part of the second transmission shaft 207 is fixedly connected to the transmission gear 208. The transmission gear 208 is meshed with a flat The rack 209 is shifted, and one end of the rack 209 is fixedly connected to a lamp holder 210. The lamp holder 210 is slidably connected to the box 101. The end of the lamp holder 210 close to the clamping mechanism is set to an arc surface. One end of the lamp holder 210 is fixedly connected to a plurality of evenly arranged heat-emitting lamps 211. The motor 201 drives the first bevel gear 202 to rotate, the first bevel gear 202 drives the second bevel gear 203 to rotate, and the rotation of the second bevel gear 203 drives the first transmission shaft 204 to rotate. The first transmission shaft 204 The rotation drives the third bevel gear 205 to rotate, the third bevel gear 205 drives the fourth bevel gear 206 to rotate, the rotation of the fourth bevel gear 206 drives the second transmission shaft 207 to rotate, the rotation of the second transmission shaft 207 drives the transmission gear 208 to rotate, the transmission gear 208 drives the translation rack 209 to move horizontally, the movement of the translation rack 209 drives the lamp tube bracket 210 to move, the movement of the lamp tube bracket 210 drives the heat release lamp 211 to move, so that the distance between the heat release lamp 211 and the humidity sensor can be changed.

[0028] The top of the box 101 is rotatably connected to a symmetrically arranged opening and closing door 103, the front side of the box 101 is fixedly connected to a control console 102, and the bottom of the opening and closing door 103 is fixedly connected to an exhaust pipe 104. The staff flips the opening and closing door 103, places the humidity sensor on the clamping mechanism, closes the opening and closing door 103 and the clamping mechanism to enter the interior of the box 101, and controls the temperature adjustment mechanism and the humidity adjustment mechanism through the control console 102 to change the working environment around the humidity sensor to test its performance.

[0029] The humidity control mechanism includes a mist inlet pipe 301 fixedly connected to the two sides of the box body 101 and symmetrically arranged. A humidifier 302 is fixedly connected to one end of the mist inlet pipe 301, and the humidifier 302 is connected to the water tank. An electric valve 303 is installed at the bottom of the exhaust pipe 104, and an exhaust fan 304 is installed at the bottom of the electric valve 303. The exhaust fan 304 is externally connected to a liquid recovery mechanism, and the liquid recovery mechanism is connected to the water tank. When the humidifier 302 is started, the water is atomized and enters the interior of the box body 101 through the mist inlet pipe 301, so as to increase the humidity. When the electric valve 303 is opened, the exhaust fan 304 is started to discharge the internal humid gas, so as to reduce the humidity.

[0030] The clamping mechanism includes a material receiving platform 402, on which a plurality of symmetrically arranged connecting rods 401 are hinged, and the other end of the connecting rod 401 is hinged to the bottom of the opening and closing door 103, and the two ends of the material receiving platform 402 are fixedly connected with guide rods 403, and the guide rods 403 are slidably connected to the top of the box body 101, and the material receiving platform 402 is fixedly connected with a support box 404, and a clamping gear 406 is rotatably connected in the support box 404, and symmetrically arranged plywood 405 is slidably connected on both sides of the support box 404, and the bottom of the plywood 405 is fixedly connected with a clamping gear 406. The rack, the rack at the bottom of the splint 405 is meshed with the clamping gear 406, the bottom of the clamping gear 406 is fixedly connected to the limiting wheel 408, and a number of limiting baffles evenly arranged on the circumference of the limiting wheel 408 are fixedly connected. A ratchet rod 407 is sleeved on the limiting wheel 408, and the ratchet rod 407 is slidably connected to the support box 404. The bottom of the ratchet rod 407 is fixedly connected to a reset spring 409, and the bottom of the reset spring 409 is fixedly connected to the support box 404. The top of the splint 405 is fixedly connected to a thermometer 410, and the limiting wheel 408 is connected to the ratchet. Rod 407 contacts to limit the rotation of the clamping gear 406. The opening and closing door 103 flips to drive the connecting rod 401 to move. The movement of the connecting rod 401 drives the material receiving platform 402 to slide along the direction of the guide rod 403, so that the material receiving platform 402 rises to the top of the box 101. The staff places the humidity sensor between the two plywood 405. The staff pushes one side of the plywood 405 to move. The plywood 405 drives the clamping gear 406 to rotate. The rotation of the clamping gear 406 drives the other plywood 405 to move, so that the humidity sensor can be clamped. The rotation of the clamping gear 406 drives the limiting wheel 408 to rotate. The limiting wheel 408 cooperates with the ratchet rod 407 and can only rotate in one direction, so as to prevent the splint 405 from loosening. When canceling the clamping of the humidity sensor, the staff presses the ratchet rod 407 to disengage the ratchet rod 407 from the limiting wheel 408, so that the splint 405 can slide freely. At this time, the reset spring 409 is compressed. After the humidity sensor is taken out, the ratchet rod 407 is released, and the reset spring 409 resets the limiting wheel 408 and re-matches with the ratchet rod 407.

[0031] Working principle: The staff flips the opening and closing door 103, and the flipping of the opening and closing door 103 drives the connecting rod 401 to move. The movement of the connecting rod 401 drives the material receiving platform 402 to slide along the direction of the guide rod 403, so that the material receiving platform 402 rises to the top of the box body 101. The staff places the humidity sensor between the two clamping plates 405. The staff pushes one side of the clamping plate 405 to move. The clamping plate 405 drives the clamping gear 406 to rotate. The clamping gear 406 rotates and drives the other clamping plate 405 to move, so that the humidity sensor can be clamped. The rotation of the clamping gear 406 drives The limiting wheel 408 rotates, and the limiting wheel 408 cooperates with the ratchet rod 407 and can only rotate in one direction, so as to prevent the splint 405 from loosening. When canceling the clamping of the humidity sensor, the staff presses the ratchet rod 407 to disengage the ratchet rod 407 from the limiting wheel 408, so that the splint 405 can slide freely. At this time, the reset spring 409 is compressed, and the ratchet rod 407 is released after the humidity sensor is taken out. The reset spring 409 resets the limiting wheel 408 and re-cooperates with the ratchet rod 407, closing the clamping mechanism of the opening and closing door 103 and entering the box body 101. The temperature regulating mechanism and the humidity regulating mechanism are controlled by the console 102. The motor 201 drives the first bevel gear 202 to rotate. The first bevel gear 202 drives the second bevel gear 203 to rotate. The second bevel gear 203 rotates to drive the first transmission shaft 204 to rotate. The first transmission shaft 204 rotates to drive the third bevel gear 205 to rotate. The third bevel gear 205 drives the fourth bevel gear 206 to rotate. The fourth bevel gear 206 rotates to drive the second transmission shaft 207 to rotate. The second transmission shaft 207 rotates to drive the transmission gear 208 to rotate. The transmission gear 208 rotates. Drive the translation rack 209 to move horizontally, the movement of the translation rack 209 drives the lamp tube bracket 210 to move, and the movement of the lamp tube bracket 210 drives the heat release lamp 211 to move, so that the distance between the heat release lamp 211 and the humidity sensor can be changed. The humidifier 302 is started to atomize water and let it enter the interior of the box 101 through the mist inlet pipe 301, so that the humidity can be increased. The electric valve 303 is opened, and the exhaust fan 304 is started to discharge the internal humid gas, so that the humidity can be reduced. In this way, the working environment around the humidity sensor can be changed to test its performance.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.

Claims

1. A humidity sensor production test device, comprising a device body, characterized in that: The device body comprises a box (101), a temperature control mechanism is provided on the box (101), a humidity control mechanism is provided at the bottom of the box (101), a clamping mechanism is provided at the top of the box (101), the temperature control mechanism comprises a motor (201) fixedly connected to the rear side of the box (101), an output end of the motor (201) is fixedly connected to a first bevel gear (202), one side of the first bevel gear (202) is meshed with a second bevel gear (203), a first transmission shaft (204) is fixedly connected to the second bevel gear (203), the first transmission shaft (204) is rotatably connected to the rear side of the box (101), and both ends of the first transmission shaft (204) are fixedly connected to a pair of A third bevel gear (205) is provided, one side of the third bevel gear (205) is meshed with a fourth bevel gear (206), one side of the fourth bevel gear (206) is fixedly connected to a second transmission shaft (207), the second transmission shaft (207) is rotatably connected to the side wall of the box body (101), the middle part of the second transmission shaft (207) is fixedly connected to a transmission gear (208), one side of the transmission gear (208) is meshed with a translation rack (209), one end of the translation rack (209) is fixedly connected to a lamp holder (210), the lamp holder (210) is slidably connected to the box body (101), and one end of the lamp holder (210) is fixedly connected to a plurality of evenly arranged heat-emitting lamps (211).

2. A humidity sensor production testing device according to claim 1, characterized in that: The top of the box (101) is rotatably connected to a symmetrically arranged opening and closing door (103), the front side of the box (101) is fixedly connected to a console (102), and the bottom of the opening and closing door (103) is fixedly connected to an exhaust pipe (104).

3. A humidity sensor production testing device according to claim 2, characterized in that: The humidity control mechanism comprises a mist inlet pipe (301) fixedly connected to and symmetrically arranged on both sides of the box body (101); one end of the mist inlet pipe (301) is fixedly connected to a humidifier (302); the humidifier (302) is communicated with a water tank; an electric valve (303) is installed at the bottom of the exhaust pipe (104); an exhaust fan (304) is installed at the bottom of the electric valve (303); the exhaust fan (304) is externally connected to a liquid recovery mechanism; and the liquid recovery mechanism is communicated with the water tank.

4. A humidity sensor production testing device according to claim 2, characterized in that: The clamping mechanism comprises a material receiving platform (402), a plurality of symmetrically arranged connecting rods (401) are hinged on the material receiving platform (402), the other end of the connecting rod (401) is hinged to the bottom of the opening and closing door (103), and guide rods (403) are fixedly connected at both ends of the material receiving platform (402), and the guide rods (403) are slidably connected to the top of the box body (101).

5. A humidity sensor production testing device according to claim 4, characterized in that: The material receiving platform (402) is fixedly connected to a support box (404), a clamping gear (406) is rotatably connected in the support box (404), symmetrically arranged clamping plates (405) are slidably connected on both sides of the support box (404), a rack is fixedly connected to the bottom of the clamping plate (405), the rack at the bottom of the clamping plate (405) is meshed with the clamping gear (406), the bottom of the clamping gear (406) is fixedly connected to a limiting wheel (408), and the limiting wheel (408) is fixedly connected to a plurality of uniformly arranged circumferential teeth. A limit baffle is provided, a ratchet rod (407) is sleeved on the limit wheel (408), the ratchet rod (407) is slidably connected to the support box (404), a reset spring (409) is fixedly connected to the bottom of the ratchet rod (407), the bottom of the reset spring (409) is fixedly connected to the support box (404), a thermometer (410) is fixedly connected to the top of the clamping plate (405), the limit wheel (408) contacts the ratchet rod (407), and is used to limit the rotation of the clamping gear (406).

6. A humidity sensor production testing device according to claim 1, characterized in that: The lamp tube bracket (210) is configured as a curved surface at one end close to the clamping mechanism.

Citation Information

Patent Citations

  • Testing device for humidity sensor production

    CN214224449U