Anti-overloading safety power supply for industrial personal computer

By introducing a temperature sensor, a warning light, and a quick disconnect function for the rotating motor into the overload protection safety power supply for industrial computers, combined with the heat dissipation and dust prevention design of the axial fan and filter, the problems of insensitive temperature monitoring, slow overload protection, and insufficient heat dissipation and dust prevention in the existing technology are solved, achieving rapid protection and efficient operation of the equipment.

CN223362592UActive Publication Date: 2025-09-19SUZHOU PANGU POWER CO LTD
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Patent Information

Application Number
CN202422916509.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-09-19
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing overload protection power supplies for industrial computers have defects such as insensitive temperature monitoring, slow overload protection response, poor heat dissipation and dustproof performance, which make the equipment easily damaged, have high maintenance costs, and affect the stable operation of the system.

Method used

A temperature sensor, warning light, and rotating motor are used to quickly disconnect external connections. An axial fan and filter are used for efficient heat dissipation and dust prevention. A backup power supply is provided to ensure continuous operation of the equipment in an emergency.

Benefits of technology

It achieves rapid protection of equipment in overload conditions, prevents overheating damage, improves equipment safety and stability, reduces maintenance costs, and extends equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of safety power supplies, and discloses an anti-overload safety power supply for an industrial personal computer, which comprises a power supply body, a connector and an external cable are respectively mounted at two ends of the power supply body, a rotating motor is mounted in the power supply body, a first lead screw is mounted at the output end of the rotating motor, and a second lead screw is mounted at the output end of the first lead screw. A limiting straight shaft is fixedly connected into the power source body, the first lead screw and the limiting straight shaft are jointly and movably sleeved with a sliding circular plate, and two symmetrically-arranged ejector rods are fixedly connected to one side of the sliding circular plate. According to the utility model, when the temperature is abnormal, the equipment quickly responds, the external connection is automatically cut off through the flashing warning lamp, the overheating damage is effectively prevented, meanwhile, the innovative mechanical structure closes the power supply, isolates the external interference and improves the safety, the axial flow fan is matched with the filter screen, the heat is efficiently dissipated, the dust is blocked, and the service life is prolonged. The standby power supply mechanism ensures continuous operation of the equipment in emergency, and stability and safety of the power supply are guaranteed in all directions.
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Description

Technical Field

[0001] The utility model relates to the technical field of safe power supplies, in particular to an overload-proof safe power supply for industrial control computers. Background Art

[0002] An overload-protected power supply for industrial computers is a power supply specifically designed for industrial control computers. It features overload protection. However, existing overload-protected power supplies for industrial computers suffer from several significant drawbacks. First, their temperature monitoring mechanisms are insensitive. When the power supply's temperature exceeds the safe range, they fail to issue timely alarms and initiate effective measures. This increases the risk of equipment damage from overheating, posing a potential threat to the stable operation of industrial control systems. Second, their overload protection features are relatively limited and slow to respond. Traditional fuses or circuit breakers, as the primary overload protection, operate slowly, and once blown or disconnected, they require manual replacement or resetting. This not only impacts continuous operation but also increases maintenance costs and workload. Furthermore, poor heat dissipation and dustproofing are also major drawbacks of older equipment. Due to the lack of efficient heat dissipation mechanisms and dustproofing, dust easily accumulates over long-term operation, resulting in reduced heat dissipation and, in turn, overheating and performance degradation. This not only shortens the equipment's lifespan but can also negatively impact the overall performance of industrial control systems.

[0003] For this reason, we propose an overload-proof safety power supply for industrial computers. Utility Model Content

[0004] In view of the deficiencies of the prior art, the present invention provides an overload-proof safety power supply for industrial control computers, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an overload-proof safety power supply for industrial computers, comprising a power supply body, with connectors and external cables respectively installed at both ends of the power supply body, a rotating motor installed inside the power supply body, a first screw rod installed at the output end of the rotating motor, a limiting straight shaft fixedly connected inside the power supply body, a sliding circular plate movably sleeved on the first screw rod and the limiting straight shaft, and two symmetrically arranged top rods fixedly connected to one side of the sliding circular plate.

[0006] Preferably, a worm is fixedly sleeved on the outer periphery of the first screw rod, a follower shaft is rotatably installed inside the power supply body, a worm wheel is fixedly sleeved on the outer periphery of the follower shaft, the worm is meshed with the worm wheel, a bidirectional screw rod is provided on the follower shaft, a limiting straight rod is fixedly connected to the inside of the power supply body, four symmetrically arranged limiting sliding blocks are movably sleeved on the bidirectional screw rod and the limiting straight shaft, and one end of the two limiting sliding blocks on the same side are fixedly connected to a closed shell.

[0007] Preferably, two symmetrically arranged axial flow fans are installed inside the power supply body, and two symmetrically arranged filters are fixedly connected to both ends of the power supply body.

[0008] Preferably, a backup power supply, a temperature sensor and a warning light are installed on one side of the power supply body.

[0009] Preferably, a through slot is provided inside the connector, and the push rod passes through the inside of the through slot.

[0010] Preferably, two symmetrically arranged semicircular grooves are provided on one side of the closed shell, and the semicircular grooves are fitted with the top rod. A semicircular card groove is provided on the other side of the closed shell, and the semicircular card groove is fitted with the external cable.

[0011] Beneficial effects of the utility model:

[0012] During use, when the temperature is abnormal, the device responds quickly by flashing the warning light and automatically disconnecting the external connection, effectively preventing overheating damage. At the same time, the innovative mechanical structure seals the power supply, isolates external interference, and improves safety. The axial flow fan is combined with the filter to efficiently dissipate heat while blocking dust. The backup power supply mechanism ensures that the equipment continues to operate in an emergency, and comprehensively guarantees power supply stability and safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure provided by an embodiment of the present utility model;

[0014] Figure 2 This is a side view of the overall structure provided by an embodiment of the utility model;

[0015] Figure 3 This is a schematic diagram of the overall structure of the power supply body provided by an embodiment of the utility model;

[0016] Figure 4 It is a schematic diagram of the transmission structure of the rotating motor provided by an embodiment of the utility model.

[0017] Marking instructions: 1. Power supply body; 2. Connector; 3. Backup power supply; 4. Temperature sensor; 5. Rotating motor; 6. First screw; 7. Worm; 8. Limiting straight shaft; 9. Sliding circular plate; 10. Push rod; 11. Follower shaft; 12. Worm gear; 13. Bidirectional screw; 14. Limiting sliding block; 15. Limiting straight rod; 16. Enclosed shell; 17. Axial fan; 18. Filter; 19. External cable; 20. Warning light. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Example 1

[0020] See also Figures 1-4 A safety power supply with an overload protection for industrial computers includes a power supply body 1, with a connector 2 and an external cable 19 installed at both ends of the power supply body 1, a rotating motor 5 is installed inside the power supply body 1, and a first screw rod 6 is installed at the output end of the rotating motor 5. A limited straight shaft 8 is fixedly connected to the inside of the power supply body 1, and a sliding circular plate 9 is movably sleeved on the first screw rod 6 and the limited straight shaft 8. Two symmetrically arranged push rods 10 are fixedly connected to one side of the sliding circular plate 9.

[0021] A worm 7 is fixedly sleeved on the outer periphery of the first screw rod 6, and a follower shaft 11 is rotatably installed inside the power supply body 1. A worm gear 12 is fixedly sleeved on the outer periphery of the follower shaft 11, and the worm 7 is engaged with the worm gear 12. A bidirectional screw rod 13 is provided on the follower shaft 11. A limiting straight rod 15 is fixedly connected to the inside of the power supply body 1, and four symmetrically arranged limiting sliding blocks 14 are movably sleeved on the bidirectional screw rod 13 and the limiting straight shaft 8. One end of the two limiting sliding blocks 14 on the same side are fixedly connected to a closing shell 16.

[0022] Two symmetrically arranged axial flow fans 17 are installed inside the power supply body 1 , and two symmetrically arranged filters 18 are fixedly connected to both ends of the power supply body 1 .

[0023] A backup power supply 3 , a temperature sensor 4 and a warning light 20 are installed on one side of the power supply body 1 .

[0024] A through slot is formed inside the connector 2 , and the push rod 10 passes through the through slot.

[0025] One side of the closed shell 16 is provided with two symmetrically arranged semicircular grooves, which fit with the top rod 10 , and the other side of the closed shell 16 is provided with a semicircular card groove, which fits with the external cable 19 .

[0026] Working principle: During the use of the device, when the temperature sensor 4 detects that the temperature of the power supply body 1 (the safe temperature of the power supply body 1 is 0℃-50℃, and here it is higher than 50 degrees) is abnormal, the built-in controller of the power supply body 1 will flash the warning light 20, and the motor 5 will be turned on. The turning on of the motor 5 causes the first screw 6 to rotate, and the rotation of the first screw 6 simultaneously drives the worm 7 to rotate and the sliding circular plate 9 to slide. During the sliding of the sliding circular plate 9, there is a push rod 10 to limit its sliding. The sliding circular plate 9 continues to slide, so that the push rod 10 on the sliding circular plate 9 will push out the external connector connected to the connector 2, so that the power supply body 1 is disconnected from the external The connector is separated, and when the worm 7 rotates, it drives the worm wheel 12 to rotate by meshing with the worm wheel 12. The rotation of the worm wheel 12 causes the bidirectional screw 13 to rotate. The rotation of the bidirectional screw 13 drives the two limiting sliding blocks 14 thereon to move toward the power supply body 1. During the movement of the sliding limiting blocks toward the power supply body 1, the two closing shells 16 are driven to close the outer wall of the power supply body 1. In the process of closing the power supply body 1, the closing shell 16 is closed by two other limiting sliding blocks 14 and a limiting straight rod 15 for sliding limit. By separating from the external connector and protecting the power supply body 1, the safety of the power supply body 1 can be improved.

[0027] Furthermore, during the use of the device, the two sides of the power supply body 1 can be cooled by the rotation of the two axial flow fans 17. While cooling, the filter 18 intercepts external dust. After the power supply body 1 is disconnected from the external connector and the temperature drops to a safe temperature, the rotating motor 5 is turned on and reversed, so that the enclosed shell 16 leaves the power supply body 1. At this time, the power supply used by the device is the backup power supply 3.

[0028] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.

[0029] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0030] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An overload protection safety power supply for industrial computers, characterized in that: The invention comprises a power supply body (1), wherein two ends of the power supply body (1) are respectively provided with connectors (2) and external cables (19), a rotating motor (5) is provided inside the power supply body (1), a first screw rod (6) is provided at the output end of the rotating motor (5), a limiting straight shaft (8) is fixedly connected inside the power supply body (1), a sliding circular plate (9) is movably sleeved on the first screw rod (6) and the limiting straight shaft (8), and two symmetrically arranged top rods (10) are fixedly connected to one side of the sliding circular plate (9).

2. The overload protection power supply for industrial computers according to claim 1, characterized in that: A worm (7) is fixedly sleeved on the outer periphery of the first screw (6); a follower shaft (11) is rotatably mounted inside the power source body (1); a worm wheel (12) is fixedly sleeved on the outer periphery of the follower shaft (11); the worm (7) is meshed with the worm wheel (12); a bidirectional screw (13) is provided on the follower shaft (11); a limiting straight rod (15) is fixedly connected to the inside of the power source body (1); four symmetrically arranged limiting sliding blocks (14) are movably sleeved on the bidirectional screw (13) and the limiting straight shaft (8); one end of the two limiting sliding blocks (14) on the same side are fixedly connected to a closed shell (16).

3. The overload protection power supply for industrial computers according to claim 1, characterized in that: Two symmetrically arranged axial flow fans (17) are installed inside the power supply body (1), and two symmetrically arranged filter screens (18) are fixedly connected to both ends of the power supply body (1).

4. The anti-overload safety power supply for industrial computers according to claim 1, characterized in that: A backup power supply (3), a temperature sensor (4) and a warning light (20) are installed on one side of the power supply body (1).

5. The overload protection power supply for industrial computers according to claim 1, characterized in that: A through slot is provided inside the connector (2), and the push rod (10) passes through the inside of the through slot.

6. The anti-overload safety power supply for industrial computers according to claim 2, characterized in that: One side of the closed shell (16) is provided with two symmetrically arranged semicircular grooves, the semicircular grooves being fitted with the top rod (10), and the other side of the closed shell (16) is provided with a semicircular card slot, the semicircular card slot being fitted with the external cable (19).