Device capable of quickly counting rubber balls
By designing a device including a mounting frame, a connecting pipe and a photoelectric counter detection head, and utilizing the weight of the rubber balls and a motor-controlled screw baffle, accurate counting of the number of rubber balls is achieved, solving the problems of manual counting troubles and errors, and saving human resources.
Patent Information
- Application Number
- CN202422577773.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Manual counting of the rubber balls is troublesome and prone to errors, especially when there are a large number of rubber balls.
A device is designed, which includes a mounting frame, a connecting pipe, a photoelectric counter detection head and a display screen. The rubber balls enter the connecting pipe through a funnel by their own weight. The photoelectric counter detection head counts each rubber ball and displays it on the display screen. The motor-driven screw and baffle control the time difference of the rubber ball falling to ensure accurate counting.
It realizes the accurate detection of the number of rubber balls, saves human resources, and avoids the trouble and errors of manual counting.
Smart Images

Figure CN223362652U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber ball cleaning devices, in particular to a device capable of quickly counting rubber balls. Background Art
[0002] A rubber ball cleaning device is a device specifically designed for cleaning the internal pipes of equipment such as condensers and heat exchangers in power plants. It releases rubber balls into the pipes, which are driven by the water flow to move them, thereby removing dirt, sediment, and other impurities from the pipe walls.
[0003] At present, in order to avoid rubber balls being left inside the equipment and to increase the utilization rate of rubber balls, the used rubber balls will be cleaned and the quantity will be manually checked.
[0004] However, since there are too many rubber balls, manual counting is not only very troublesome but also prone to errors. Therefore, the present invention proposes a device for quickly counting rubber balls to solve the above problem. Utility Model Content
[0005] The purpose of the utility model is to provide a device for quickly counting rubber balls, so as to solve the problem in the background art that manual counting of rubber balls is not only very troublesome but also prone to errors due to the excessive number of rubber balls.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a device for quickly counting rubber balls, comprising:
[0007] The mounting frame has a connecting pipe fixedly connected to the upper end of the connecting pipe, and a funnel for temporarily storing rubber balls is fixedly connected to the upper end of the connecting pipe. The leakage port of the funnel and the pipe of the connecting pipe are the same size and corresponding in position. A photoelectric counter detection head for detecting the number of rubber balls is fixedly connected to one side of the connecting pipe, and one end of the photoelectric counter detection head is fixedly connected to a display screen for displaying the number of rubber balls. A collection box for storing rubber balls is slidably connected to one side of the mounting frame, and a handle is fixedly connected to one end of the collection box. A card plate for limiting the sliding of the collection box is slidably connected to one end of the mounting frame, and a spring is fixedly connected between the card plate and the mounting frame.
[0008] Preferably, one side of the connecting pipe is rotatably connected to a screw driven by a motor, and a baffle is threadedly sleeved on the side of the screw, the baffle and the connecting pipe are slidably plugged in, and the side of the baffle is provided with multiple notches with the same shape as the connecting pipe, and the notches correspond to the pipe positions of the connecting pipe.
[0009] Preferably, the motor and the mounting bracket are fixedly connected, a support groove for the screw rod to be rotatably inserted is provided on one side of the connecting pipe, and a sliding groove for the baffle to be slidably inserted is provided at one end of the connecting pipe.
[0010] Preferably, a mounting hole for the photoelectric counter detection head to be plugged and fixed is opened on the side surface of the connecting pipe, and the mounting hole is connected to the pipeline of the connecting pipe.
[0011] Preferably, the card plate is arranged in an "L" shape, and a guide rod arranged in a polygonal shape is fixedly connected to one side of the mounting frame. The card plate and the guide rod are slidably connected, and one end of the guide rod is fixedly connected to a limit plate for limiting the card plate from sliding off the guide rod, and the spring is located between the limit plate and the card plate.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] This device allows the rubber balls in the funnel to fall one by one from the connecting pipe under the action of their own weight into the collection box plugged into the mounting frame. A photoelectric counter detection head is fixed on the connecting pipe, which can count each falling rubber ball and then display the number on the display screen, so that the number of rubber balls can be accurately and intuitively detected. It is not only very accurate and convenient, but also saves human resources. This solves the problem that manual counting due to too many rubber balls is not only very troublesome but also prone to errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is an exploded view of the overall structure of the utility model.
[0016] In the figure: 1. Mounting frame; 11. Guide rod; 12. Limit plate; 2. Connecting pipe; 21. Mounting hole; 22. Support groove; 23. Slide groove; 3. Funnel; 4. Photoelectric counter detection head; 5. Display screen; 6. Screw rod; 61. Motor; 7. Baffle; 71. Notch; 8. Collection box; 81. Handle; 9. Card; 91. Spring. DETAILED DESCRIPTION
[0017] In order to clearly and completely describe the objectives and technical solutions of the present invention and make the advantages more clearly understood, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] See also Figures 1 to 2 , the utility model provides a technical solution:
[0019] Embodiment 1, a device for quickly counting rubber balls, the device for quickly counting rubber balls includes: a mounting frame 1.
[0020] Specifically, the upper end of the mounting frame 1 is fixedly connected to a connecting pipe 2, and the upper end of the connecting pipe 2 is fixedly connected to a funnel 3 for temporarily storing rubber balls. The leakage opening of the funnel 3 and the pipe of the connecting pipe 2 are the same size and corresponding in position. The rubber balls in the funnel 3 will fall into the pipe of the connecting pipe 2 one by one from the leakage opening. A photoelectric counter detection head 4 for detecting the number of rubber balls is fixedly connected to one side of the connecting pipe 2. The rubber balls falling into the connecting pipe 2 will be counted one by one by the photoelectric counter detection head 4 during the falling process. One end of the photoelectric counter detection head 4 is fixedly connected to a display screen 5 for displaying the number of rubber balls. The display screen 5 The number of rubber balls recorded by the photoelectric counter detection head 4 will be displayed. A collection box 8 for storing rubber balls is slidably connected to one side of the mounting frame 1. The rubber balls falling into the mounting frame 1 from the connecting pipe 2 will fall into the collection box 8 and be stored. One end of the collection box 8 is fixedly connected to a handle 81, and the handle 81 can facilitate the control of the collection box 8 to slide out of the mounting frame 1. One end of the mounting frame 1 is slidably connected to a card plate 9 for limiting the sliding of the collection box 8. A spring 91 is fixedly connected between the card plate 9 and the mounting frame 1. The spring 91 will compress the card plate 9 to prevent the collection box 8 from sliding out of the mounting frame 1, thereby allowing the rubber balls to fall into the collection box 8 better.
[0021] In order to further ensure the detection effect of a, one side of the connecting pipe 2 of the present application is rotatably connected to a screw rod 6 driven by a motor 61, and a baffle 7 is threadedly sleeved on the side of the screw rod 6. The baffle 7 and the connecting pipe 2 are slidably plugged in and the side of the baffle 7 is provided with multiple notches 71 with the same shape as the pipe of the connecting pipe 2. The notches 71 correspond to the pipe positions of the connecting pipe 2. The rotation of the screw rod 6 is controlled by the motor 61, so that the baffle 7 can be controlled to make reciprocating sliding motion. When the baffle 7 slides, the rubber ball can continue to fall only when the notch 71 and the pipe of the connecting pipe 2 coincide. Otherwise, it will be blocked from falling by the baffle 7. In this way, a time difference can be generated when two adjacent rubber balls fall, so that the photoelectric counter detection head 4 can count more accurately.
[0022] In order to facilitate the installation of the screw rod 6 and the baffle 7, the motor 61 of the present application is fixedly connected to the mounting bracket 1, so that the position of the screw rod 6 can be fixed. A support groove 22 is provided on one side of the connecting pipe 2 for the screw rod 6 to rotate and plug in. The support groove 22 can further support and position the screw rod 6. A slide groove 23 is provided at one end of the connecting pipe 2 for the baffle 7 to slide and plug in. The slide groove 23 can prevent the baffle 7 from being driven to rotate by the screw rod 6 and at the same time allow the notch 71 to better connect with the pipe of the connecting pipe 2.
[0023] In order to facilitate the detection of the photoelectric counter detection head 4, a mounting hole 21 for the photoelectric counter detection head 4 to be plugged and fixed is opened on the side of the connecting pipe 2 of the present application. The mounting hole 21 is connected to the pipeline of the connecting pipe 2, which can prevent the rubber ball from leaking out and allow the photoelectric counter detection head 4 to better count the falling rubber balls.
[0024] In order to facilitate the installation of the card plate 9, the card plate 9 of the present application is set to an "L" shape, so that the collection box 8 can be better clamped. A guide rod 11 set in a polygon is fixedly connected to one side of the mounting frame 1, so as to prevent the card plate 9 from rotating. The card plate 9 and the guide rod 11 are slidably connected, and one end of the guide rod 11 is fixedly connected to a limit plate 12 for limiting the card plate 9 from sliding out of the guide rod 11. The spring 91 is located between the limit plate 12 and the card plate 9, which makes it possible to slide the card plate 9 on the mounting frame 1 very well.
[0025] During actual implementation, first slide the card plate 9 to allow the collection box 8 to slide into the mounting frame 1, and then let the card plate 9 firmly limit the sliding of the collection box 8 under the action of the spring 91. At this time, pour the cleaned rubber balls into the funnel 3, and the rubber balls will fall into the pipe of the connecting pipe 2 one by one under the action of their own weight. Then the rubber balls will first contact the sliding baffle 7 until the notch 71 and the pipe of the connecting pipe 2 coincide with each other, and then continue to fall, so that the two adjacent rubber balls form a time difference, and then the rubber balls that continue to fall will be detected by the photoelectric counter detection head 4 and then counted. The data recorded by the photoelectric counter detection head 4 will be displayed on the display screen 5 for easy viewing, and finally the rubber balls will fall into the collection box 8, which is very convenient.
[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for quickly counting rubber balls, characterized by: The device capable of quickly counting rubber balls comprises: A mounting frame (1) is provided, wherein the upper end of the mounting frame (1) is fixedly connected to a connecting pipe (2), the upper end of the connecting pipe (2) is fixedly connected to a funnel (3) for temporarily storing rubber balls, the leakage opening of the funnel (3) and the pipe of the connecting pipe (2) are of the same size and have corresponding positions, a photoelectric counter detection head (4) for detecting the number of rubber balls is fixedly connected to one side of the connecting pipe (2), one end of the photoelectric counter detection head (4) is fixedly connected to a display screen (5) for displaying the number of rubber balls, a collection box (8) for storing rubber balls is slidably connected to one side of the mounting frame (1), one end of the collection box (8) is fixedly connected to a handle (81), one end of the mounting frame (1) is slidably connected to a card plate (9) for limiting the sliding of the collection box (8), and a spring (91) is fixedly connected between the card plate (9) and the mounting frame (1).
2. The device for quickly counting rubber balls according to claim 1, characterized in that: One side of the connecting pipe (2) is rotatably connected to a screw rod (6) driven to rotate by a motor (61); a baffle (7) is threadedly sleeved on the side of the screw rod (6); the baffle (7) and the connecting pipe (2) are slidably plugged in; and a plurality of notches (71) having the same shape as the pipe of the connecting pipe (2) are opened on the side of the baffle (7); the notches (71) correspond to the pipe positions of the connecting pipe (2).
3. The device for quickly counting rubber balls according to claim 2, characterized in that: The motor (61) is fixedly connected to the mounting frame (1); a support groove (22) for the screw rod (6) to be rotatably inserted is provided on one side of the connecting pipe (2); and a sliding groove (23) for the baffle (7) to be slidably inserted is provided on one end of the connecting pipe (2).
4. The device for quickly counting rubber balls according to claim 3, characterized in that: A mounting hole (21) for the photoelectric counter detection head (4) to be plugged and fixed is provided on the side of the connecting pipe (2), and the mounting hole (21) is connected to the pipeline of the connecting pipe (2).
5. The device for quickly counting rubber balls according to claim 1, characterized in that: The card plate (9) is arranged in an "L" shape, and a guide rod (11) arranged in a polygonal shape is fixedly connected to one side of the mounting frame (1). The card plate (9) and the guide rod (11) are slidably sleeved, and one end of the guide rod (11) is fixedly connected to a limit plate (12) for limiting the card plate (9) from sliding off the guide rod (11). The spring (91) is located between the limit plate (12) and the card plate (9).