Self-service distribution cabinet for welding materials

By designing the drawer rack structure and intelligent management system of the welding material self-service distribution cabinet, the problem of inconvenient taking and placing of the insulation cylinder in the welding material distribution cabinet is solved, and efficient, intelligent management and temperature control of welding material distribution are achieved, thereby improving welding quality and efficiency.

CN223362688UActive Publication Date: 2025-09-19深圳市慧融科技有限公司
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Patent Information

Application Number
CN202422855378.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-19
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The insulation cylinders in traditional welding material distribution cabinets are inconvenient to remove and insert, which affects welding efficiency and quality. It is also difficult to ensure the temperature requirements of the welding materials, and paper record management is inconvenient.

Method used

A self-service welding material dispensing cabinet is designed with a drawer rack structure to facilitate the placement and plugging of welding material insulation cylinders. It combines facial recognition and QR code scanning technology to achieve intelligent management and temperature control.

Benefits of technology

It improves the efficiency of welding material distribution, ensures the stability of welding material temperature, simplifies management processes, reduces labor costs, and improves welding quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a welding material self-service distribution cabinet, which relates to the distribution cabinet technical field, and comprises a cabinet body, the cabinet body is provided with an operation panel and a plurality of cabinet boxes, the plurality of cabinet boxes are sequentially distributed in an array, the operation panel is arranged at one side of the plurality of cabinet boxes and is electrically connected with the cabinet boxes, and each cabinet box comprises a box body and a drawer frame used for placing a welding material thermal insulation cylinder. The bottom of the drawer frame is transversely connected into the box body in a sliding mode, a first plug is arranged at the rear end of the drawer frame, a first socket is arranged on the rear side face in the box body and electrically connected with the operation panel, the first plug and the first socket are aligned and electrically connected, and a second socket used for inserting a welding material heat preservation cylinder plug is arranged in the drawer frame. The second socket is electrically connected with the first plug; according to the welding material self-service distribution cabinet, the welding material heat preservation cylinders can be conveniently taken and placed, meanwhile, the plugs of the heat preservation cylinders can be conveniently inserted and pulled out, and operation of workers is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of distribution cabinets, in particular to a self-service distribution cabinet for welding materials. Background Art

[0002] The traditional manual window for collecting and distributing welding materials is inefficient, making it difficult to eliminate the phenomenon of manual queuing and making full use of the welders' effective working time. When welders are waiting in line to collect welding materials, it is easy to affect the accuracy of the warehouse keeper's distribution of welding materials, making it difficult to ensure welding quality. With the help of modern IT technology and the characteristics of intelligent warehouse management, in-depth research and exploration of new technologies and innovative development of management models in the distribution process of welding materials is crucial to improving the quality and efficiency of digital welding material management.

[0003] Because welding materials require drying and insulation before use, welders need to bring insulation barrels to the welding material drying room window to wait for barreling and distribution when receiving welding materials. Welders and warehouse managers are uncertain about the insulation performance of the welding material insulation barrels themselves. Traditional manual calibration is required, and welders only know whether the insulation barrels meet the requirements for managing and storing welding materials after they arrive at the welding site. If the welding material temperature fails to reach the preset temperature during welding, it will directly affect the welding quality and hinder high-quality welding work. Furthermore, the distribution of welding materials requires record keeping, and paper records are difficult to maintain, making it difficult to count and manage distributed welding materials. Therefore, a software system for the collection, distribution, and recovery of welding materials is needed. This system, combined with intelligent storage cabinets to power the insulation barrels, ensures that the storage temperature of the welding materials meets quality requirements. The system also changes the distribution of welding materials from a window queue to a system where welders collect insulation barrels from intelligent storage cabinets (where welding materials are stored). This will improve the efficiency of welding material collection and distribution, reduce labor and time costs, and ultimately achieve the goal of improving quality and efficiency.

[0004] In the existing dispensing cabinet, a socket is directly provided inside the cabinet body to plug the plug of the insulation tube into the socket after the insulation tube is placed inside. As a result, the process of taking out and plugging in the insulation tube is very inconvenient and is not conducive to the operation of workers.

[0005] Therefore, it is necessary to propose a self-service dispensing cabinet for welding materials to facilitate the taking and placing of the insulation cylinder, and also to facilitate the plugging and unplugging of the insulation cylinder. Utility Model Content

[0006] In order to solve the above problems, the utility model proposes a self-service dispensing cabinet for welding materials to facilitate the taking and placing of the insulation cylinder, and also facilitate the plugging and unplugging of the insulation cylinder.

[0007] The utility model is achieved through the following technical solutions:

[0008] The present invention proposes a self-service dispensing cabinet for welding materials, comprising a cabinet body, wherein the cabinet body is provided with an operation panel and a plurality of cabinet boxes, wherein the plurality of cabinet boxes are distributed in an array in sequence, wherein the operation panel is located on one side of the plurality of cabinet boxes and is electrically connected to the cabinet boxes, wherein the cabinet box comprises a box body and a drawer rack for placing a welding material insulation cylinder, wherein the bottom of the drawer rack is laterally slidably connected to the interior of the box body, wherein a first plug is provided at the rear end of the drawer rack, and a first socket is provided at the inner rear side surface of the box body, wherein the first socket is electrically connected to the operation panel, the first plug is aligned with and electrically connected to the first socket, and a second socket for inserting a welding material insulation cylinder plug is provided in the drawer rack, and the second socket is electrically connected to the first plug.

[0009] Furthermore, a slide rail member is symmetrically provided on the inner bottom wall of the box body, and the upper surface of the slide rail member is fixedly connected to the bottom of the drawer frame.

[0010] Furthermore, a support plate is provided at the rear end of the drawer frame, and the first plug is fixedly connected to the back of the support plate.

[0011] Furthermore, a wiring boss is provided on one side of the interior of the drawer frame, the second socket is fixedly connected to the upper surface of the wiring boss, one end of the wiring boss is electrically connected to the first plug, and the other end of the wiring boss is electrically connected to the second socket.

[0012] Furthermore, a first indicator light is provided on the upper surface of the wiring boss, the first indicator light is electrically connected to the wiring boss, and the first indicator light is located on one side of the second socket.

[0013] Furthermore, a storage slot is provided in the drawer frame, and the storage slot is located on one side of the wiring boss.

[0014] Furthermore, a placement plate for limiting the welding material insulation cylinder is provided in the storage groove.

[0015] Furthermore, a handle for pushing and pulling is provided at the front end of the drawer frame.

[0016] Furthermore, the cabinet box also includes a door body, one side of the door body is hinged to one side of the box body, and the other side of the door body is locked and fixed to the other side of the box body through an electromagnetic lock, and the door body blocks the drawer rack.

[0017] Furthermore, the operation panel includes a fixed frame, a controller, a face recognition module, and a QR code reader. The fixed frame is fixedly connected to one side of the multiple cabinets. The controller, the face recognition module, and the QR code reader are all fixedly connected in the fixed frame. The face recognition module is located above the controller, and the QR code reader is located below the controller. The controller is electrically connected to the face recognition module, the QR code reader, and the cabinets, respectively.

[0018] Beneficial effects of the utility model:

[0019] The utility model adopts a drawer rack to place the welding material insulation cylinder. Before placement, the worker can pull the drawer rack out of the box, and the second socket will also extend out together. Then, after the welding material insulation cylinder is laid down and placed in the drawer rack, the plug of the welding material insulation cylinder can be directly plugged into the second socket. After the plugging is completed, the worker pushes the drawer rack into the box. After the drawer rack is fully pushed in, the first plug will be directly plugged into the first socket to power on, and the welding material insulation cylinder will be powered on for insulation. When taking out the welding material insulation cylinder, the box can be directly opened, the drawer rack can be pulled out, and the plug can be unplugged. There is no need to plug and unplug the plug in the narrow space inside the box, which is convenient and quick. In summary, this welding material self-service dispensing cabinet can facilitate the taking and placing of welding material insulation cylinders, and also facilitates the plugging and unplugging of the insulation cylinders, which is convenient for workers to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a partial schematic diagram of the welding material self-service dispensing cabinet of the present invention;

[0021] Figure 2 This is a schematic diagram of the welding material self-service dispensing cabinet of the present invention when the cabinet box is opened;

[0022] Figure 3 This is a schematic diagram of the welding material self-service dispensing cabinet of the present invention when the cabinet box is opened from another angle;

[0023] Figure 4 This is a schematic diagram of the drawer rack of the welding material self-service dispensing cabinet of the present invention.

[0024] The reference numerals are as follows:

[0025] Cabinet 1, operation panel 2, fixed frame 21, controller 22, face recognition module 23, QR code reader 24, cabinet box 3, box 31, first socket 311, slide rail 312, drawer rack 32, first plug 321, second socket 322, support plate 323, wiring boss 324, first indicator light 3241, storage slot 325, placement plate 3251, handle 326, item sensor 33, door body 34. DETAILED DESCRIPTION

[0026] In order to more clearly and completely illustrate the technical solution of the present invention, the present invention will be further described below with reference to the accompanying drawings.

[0027] Please refer to Figures 1-4 The utility model proposes a self-service dispensing cabinet for welding materials, comprising a cabinet body 1, which is provided with an operation panel 2 and a plurality of cabinet boxes 3, which are arranged in an array in sequence. The operation panel 2 is located on one side of the plurality of cabinet boxes 3 and is electrically connected to the cabinet boxes 3. The cabinet box 3 includes a box body 31, a drawer rack 32 for placing a welding material insulation cylinder, and an item sensor 33. The item sensor 33 is electrically connected to the operation panel 2. The item sensor 33 is an infrared distance sensor or an ultrasonic sensor, which is used to sense the position of the welding material insulation cylinder to detect whether the welding material insulation cylinder is placed in the drawer rack 32. The bottom of the drawer rack 32 is laterally slidably connected to the interior of the box body 31. The rear end of the drawer rack 32 is provided with a first plug 321, and the inner rear side surface of the box body 31 is provided with a first socket 311. The first socket 311 is electrically connected to the operation panel 2 through a conductive wire. The first plug 321 is aligned with and electrically connected to the first socket 311. A second socket 322 for inserting a welding material insulation cylinder plug is provided in the drawer rack 32, and the second socket 322 is electrically connected to the first plug 321.

[0028] The drawer rack 32 is pulled out and pushed in to facilitate the placement of the welding material heat preservation cylinder. Before placement, the worker can pull the drawer rack 32 out of the box body 31. At this time, the first plug 321 will be disengaged from the first socket 311, and the second socket 322 will be powered off and then extended out together. Then, after the welding material heat preservation cylinder is laid down and placed in the drawer rack 32, the plug of the welding material heat preservation cylinder can be directly plugged into the second socket 322. After the plugging is completed, the welding material heat preservation cylinder has not yet been powered on, and the worker needs to push the drawer rack 32 into the box body 31. After the drawer rack 32 is fully pushed in, the first plug 321 will be disengaged from the first socket 311, and the second socket 322 will be powered off and then extended out together. The first plug 321 is directly plugged into the first socket 311 to be energized, and the welding material insulation cylinder is energized to keep it warm. The direct connection and power supply between the first plug 321 and the first socket 311 saves the need for arranging the conductive wires in the drawer rack 32, and also avoids the problem of being blocked by the conductive wires when pushing the drawer rack 32. When the welding material insulation cylinder needs to be taken out, the box body 31 is directly opened to pull out the drawer rack 32, and then the plug of the welding material insulation cylinder inserted into the second socket 322 is unplugged. There is no need to plug and unplug the plug in the narrow space inside the box body 31, which is convenient and quick.

[0029] In summary, this welding material self-service dispensing cabinet can facilitate the taking and placing of welding material insulation cylinders, and also facilitates the plugging and unplugging of the insulation cylinders, making it convenient for workers to operate.

[0030] In this embodiment, a slide rail member 312 is symmetrically provided on the inner bottom wall of the box body 31, and the upper surface of the slide rail member 312 is fixedly connected to the bottom of the drawer frame 32; the slide rail member 312 is used to provide a sliding guide structure for the drawer frame 32 and improve the smoothness of sliding, so as to facilitate the sliding of the drawer frame 32 for pulling and pushing.

[0031] In this embodiment, a support plate 323 is provided at the rear end of the drawer frame 32, and the first plug 321 is fixedly connected to the back of the support plate 323. The support plate 323 is used to provide a vertical support force for the first plug 321 to improve the stability of the first plug 321.

[0032] In this embodiment, a wiring boss 324 is provided on one side of the interior of the drawer frame 32, and the second socket 322 is fixedly connected to the upper surface of the wiring boss 324. One end of the wiring boss 324 is electrically connected to the first plug 321, and the other end of the wiring boss 324 is electrically connected to the second socket 322; the wiring boss 324 is used to bury the conductive wire connecting the first plug 321 and the second socket 322 to prevent the conductive wire from being exposed in the drawer frame 32, and also provides an installation support structure for the second socket 322, so as to facilitate the maintenance or replacement of the second socket 322.

[0033] In this embodiment, a first indicator light 3241 is provided on the upper surface of the wiring boss 324, and the first indicator light 3241 is electrically connected to the wiring boss 324, and the first indicator light 3241 is located on one side of the second socket 322; the first indicator light 3241 is used to prompt whether the welding material insulation cylinder is successfully powered on. When the plug of the welding material insulation cylinder is inserted into the second socket 322, it is not powered on. After the drawer rack 32 is pushed into the box body 31 and the first plug 321 is inserted into the first socket 311, the welding material insulation cylinder is powered on. At this time, the first indicator light 3241 will also be powered on and the green light will light up to prompt the worker that the welding material insulation cylinder is successfully powered on.

[0034] In this embodiment, a storage groove 325 is provided in the drawer rack 32, and the storage groove 325 is located on one side of the wiring boss 324. The storage groove 325 is used to provide a storage space for the welding material insulation tube. When the drawer rack 32 is pulled out, the worker can directly place the welding material insulation tube in the storage groove 325; a placement plate 3251 is provided in the storage groove 325 for limiting the welding material insulation tube. After the welding material insulation tube is placed in the storage groove 325, the welding material insulation tube will be supported by the placement plate 3251 to limit its position, thereby preventing the welding material insulation tube from rolling left and right in the drawer rack 32.

[0035] In this embodiment, a handle 326 for pushing and pulling is provided at the front end of the drawer frame 32. The handle 326 is convenient for workers to pull out or push the drawer frame 32 and to facilitate force.

[0036] In this embodiment, the cabinet box 3 also includes a door body 34, one side of the door body 34 is hinged to one side of the box body 31, and the other side of the door body 34 is locked and fixed to the other side of the box body 31 by an electromagnetic lock, and the door body 34 blocks the drawer rack 32; after the worker enters information on the operation panel 2, the operation panel 2 controls the electromagnetic lock to open the door body 34, and the worker can pull out the drawer rack 32, put the welding material insulation cylinder into the drawer rack 32 or take the welding material insulation cylinder out of the drawer rack 32; a second indicator light 3242 is provided at the front end of the drawer rack 32, and a transparent window 341 is provided on the door body 34. When the drawer rack 32 is retracted into the box body 31 and the welding material insulation cylinder is charging, the door body 34 is closed, and the second indicator light 3242 is aligned with the transparent window 341. The second indicator light 3242 is used to display the charging status of the welding material insulation cylinder. The green light is full and the yellow light or red light is charging, so that the current charging status can be observed intuitively.

[0037] In this embodiment, the operation panel 2 includes a fixed frame 21, a controller 22, a face recognition module 23, and a QR code reader 24. The fixed frame 21 is fixedly connected to one side of the plurality of cabinets 3. The controller 22, the face recognition module 23, and the QR code reader 24 are all fixedly connected to the fixed frame 21. The face recognition module 23 is located above the controller 22, and the QR code reader 24 is located below the controller 22. The controller 22 is electrically connected to the face recognition module 23, the QR code reader 24, and the cabinet 3 respectively; a touch screen is provided on the controller 22, and the worker can operate the material-taking page through the touch screen, and then operate the material-taking page through the face recognition module 23 enters the information of the material taker. After the information is entered, the corresponding door 34 opens. After the worker takes out the welding material insulation cylinder from the box 31, the QR code on the welding material insulation cylinder is aligned with the QR code reader 24 for scanning to confirm that the welding material insulation cylinder is taken out; when putting the welding material insulation cylinder into the box, it is also necessary to operate the material discharge page through the touch screen, and then enter the information of the material taker through the face recognition module 23. After the information is entered, the corresponding door 34 opens, the QR code on the welding material insulation cylinder is aligned with the QR code reader 24 for scanning to confirm the information of the placed welding material insulation cylinder, and then the welding material insulation cylinder is put into the box 31. It is convenient and quick.

[0038] Of course, the present invention may have many other implementations. Based on this implementation, other implementations obtained by ordinary technicians in this field without any creative work are all within the scope of protection of the present invention.

Claims

1. A self-service distribution cabinet for welding materials, characterized in that: It includes a cabinet body, which is provided with an operation panel and multiple cabinet boxes. The multiple cabinet boxes are distributed in an array in sequence. The operation panel is located on one side of the multiple cabinet boxes and is electrically connected to the cabinet boxes. The cabinet box includes a box body and a drawer rack for placing a welding material insulation cylinder. The bottom of the drawer rack is horizontally slidably connected to the interior of the box body. The rear end of the drawer rack is provided with a first plug. The inner rear side of the box body is provided with a first socket. The first socket is electrically connected to the operation panel. The first plug is aligned with and electrically connected to the first socket. A second socket for inserting a welding material insulation cylinder plug is provided in the drawer rack, and the second socket is electrically connected to the first plug.

2. The self-service welding material dispensing cabinet according to claim 1, characterized in that: Slide rails are symmetrically arranged on the inner bottom wall of the box body, and the upper surface of the slide rails is fixedly connected to the bottom of the drawer frame.

3. The self-service welding material dispensing cabinet according to claim 1, characterized in that: A support plate is provided at the rear end of the drawer frame, and the first plug is fixedly connected to the back of the support plate.

4. The self-service welding material dispensing cabinet according to claim 1, characterized in that: A wiring boss is provided on one inner side of the drawer frame, the second socket is fixedly connected to the upper surface of the wiring boss, one end of the wiring boss is electrically connected to the first plug, and the other end of the wiring boss is electrically connected to the second socket.

5. The self-service welding material dispensing cabinet according to claim 4, characterized in that: A first indicator light is provided on the upper surface of the wiring boss. The first indicator light is electrically connected to the wiring boss. The first indicator light is located on one side of the second socket.

6. The self-service welding material dispensing cabinet according to claim 4, characterized in that: A storage slot is provided in the drawer frame, and the storage slot is located on one side of the wiring boss.

7. The self-service welding material dispensing cabinet according to claim 6, characterized in that: A placement plate for limiting the welding material insulation cylinder is provided in the storage groove.

8. The self-service welding material dispensing cabinet according to claim 1, characterized in that: The front end of the drawer frame is provided with a handle for pushing and pulling.

9. The self-service welding material dispensing cabinet according to claim 1, characterized in that: The cabinet box further includes a door body, one side of the door body is hinged to one side of the box body, and the other side of the door body is locked and fixed to the other side of the box body through an electromagnetic lock, and the door body covers the drawer rack.

10. The self-service welding material dispensing cabinet according to claim 1, characterized in that: The operation panel includes a fixed frame, a controller, a face recognition module, and a QR code reader. The fixed frame is fixedly connected to one side of the multiple cabinets. The controller, the face recognition module, and the QR code reader are all fixedly connected in the fixed frame. The face recognition module is located above the controller, and the QR code reader is located below the controller. The controller is electrically connected to the face recognition module, the QR code reader, and the cabinets, respectively.