Extra-large round enameled wire painting tool
By designing a painting tool for extra-large round enameled wires, introducing components to keep the enameled wires tensioned, and the painting head of the painting component being perpendicular to the movement direction of the enameled wires, the problem of uneven painting of the enameled wires is solved, and the uniformity and tension of the painting of the enameled wires are achieved.
Patent Information
- Application Number
- CN202422361196.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the prior art, when painting extra-large round enameled wire, the paint tends to flow easily, affecting the uniformity of the painting, and the enameled wire tends to relax during the painting process, resulting in uneven painting.
A large round enameled wire painting tool was designed, which includes an introduction component, a painting component and an outlet component in the tool shell. The introduction component keeps the enameled wire tensioned through an introduction wheel and a pressure wheel. The paint spray head of the painting component is set perpendicular to the movement direction of the enameled wire to ensure uniform coating of the paint liquid.
The uniformity of the enameled wire coating and the tension of the enameled wire during the coating process are achieved, ensuring the uniformity of the enameled wire surface coating and the effective use of the paint.
Smart Images
Figure CN223362885U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extra-large round enameled wire painting, in particular to an extra-large round enameled wire painting tool. Background Art
[0002] Extra-large round enameled wire is a round conductor with a large diameter and a surface coating of insulating varnish. This wire is primarily used to wind electromagnetic coils in various electrical devices, such as motors, generators, and transformers. During the processing of extra-large round enameled wire, the surface of the product must be painted.
[0003] In the existing technology, during the painting operation, the enameled wire is passed through a painting die to complete the painting operation. However, the paint is easy to flow, thereby affecting the uniformity of the painting of the enameled wire and causing inconvenience in use. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a large round enameled wire painting tool. Through the provided painting components, the enameled wire product can be painted on all sides. The movement direction of the enameled wire product and the painting direction are perpendicular to each other, which can ensure the uniformity of the enameled wire painting; the provided introduction component can facilitate the introduction of the enameled wire product and provide a certain pressure to ensure that the enameled wire is in a tensioned state.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large round enameled wire painting tool, comprising a tool shell, an introduction component, a painting component, and an outlet component are installed in the tool shell, the introduction component comprises an introduction frame, the upper part of the introduction frame is rotatably installed with an introduction wheel, the lower part of the introduction frame is provided with a slide groove, a sliding block is slidably connected in the slide groove, a spring is fixedly connected between the sliding block and the introduction frame, the spring is located above the sliding block, and a pressure wheel is rotatably installed on the sliding block; the painting component comprises a painting shell, the upper part of the painting shell is detachably connected with an upper cover, a plurality of paint spray heads are fixedly installed on the upper interior of the painting shell, the outer side surface of the painting shell is fixedly connected with a connecting shell, the connecting shell is fixedly connected to the plurality of paint spray heads, the connecting shell is connected to an external paint liquid source, and the bottom of the painting shell is provided with a collecting tank, and the bottom of the collecting tank is fixedly connected with a discharge pipe. Through the set painting component, the enameled wire product can be painted on all sides. The movement direction of the enameled wire product and the painting direction are perpendicular to each other, which can ensure the uniformity of the enameled wire painting; the set introduction component can facilitate the introduction of the enameled wire product and provide a certain pressure to ensure that the enameled wire is in a tensioned state.
[0006] Furthermore, the lead-out assembly includes a lead-out frame, and a lead-out wheel is rotatably mounted on the upper portion of the lead-out frame. The lead-out wheel is used for leading out, facilitating subsequent winding of the enameled wire product.
[0007] Furthermore, the outlet assembly is located below the painting assembly, and the inlet assembly is located above the painting assembly.
[0008] Furthermore, the plurality of spray heads are evenly arranged around the circumference and tilted downwards. The tilted spray heads can move the contact point between the paint liquid and the product downwards, thus preventing the paint liquid from splashing.
[0009] Furthermore, the collecting tank is in the shape of a ring, which can collect excess paint liquid from various locations.
[0010] Furthermore, the pressure wheel is located between the two introduction wheels.
[0011] Furthermore, a channel is provided at the bottom of the paint shell, and the channel is used for the enameled wire product to pass through.
[0012] Furthermore, the upper cover is in the shape of a ring.
[0013] The utility model has the following beneficial effects:
[0014] The utility model proposes a large round enameled wire painting tool, which can paint the four sides of the enameled wire product through the provided painting components. The movement direction of the enameled wire product and the painting direction are perpendicular to each other, which can ensure the uniformity of the enameled wire painting; the provided introduction component can facilitate the introduction of the enameled wire product and provide a certain pressure to ensure that the enameled wire is in a tensioned state. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the introduction component of the utility model;
[0017] Figure 3 This is a schematic structural diagram of the paint assembly of the present invention;
[0018] Figure 4 This is a schematic structural diagram of the lead-out component of the present invention.
[0019] Legend:
[0020] 1. Tooling shell; 2. Painting assembly; 3. Lead-in assembly; 5. Lead-out assembly; 301. Lead-in frame; 302. Sliding block; 303. Spring; 304. Slide; 305. Lead-in wheel; 201. Painting shell; 202. Connecting shell; 203. Paint spray head; 204. Upper cover; 205. Collecting tank; 501. Lead-out frame; 502. Lead-out wheel. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Reference Figure 1-Figure 4 The present invention provides an embodiment of a large round enameled wire painting tool, comprising a tool housing 1, in which an introduction component 3, a painting component 2, and a lead-out component 5 are installed. The lead-out component 5 includes a lead-out frame 501, and a lead-out wheel 502 is rotatably mounted on the upper portion of the lead-out frame 501. The lead-out component 5 is located below the painting component 2, and the introduction component 3 is located above the painting component 2.
[0023] The lead-out wheel 502 can facilitate the lead-out of the enameled wire product and the winding operation of the subsequent product.
[0024] The introduction assembly 3 includes an introduction frame 301, an introduction wheel 305 is rotatably mounted on the upper portion of the introduction frame 301, a slide groove 304 is provided at the lower portion of the introduction frame 301, a sliding block 302 is slidably connected in the slide groove 304, a spring 303 is fixedly connected between the sliding block 302 and the introduction frame 301, the spring 303 is located above the sliding block 302, and a pressure wheel is rotatably mounted on the sliding block 302, and the pressure wheel is located between the two introduction wheels 305;
[0025] During the introduction operation, the enameled wire product passes under the pressure wheel, and under the elastic force provided by the spring 303, pressure can be applied to the enameled wire product to ensure that the enameled wire product is always in a tensioned state.
[0026] The painting component 2 includes a painting shell 201, and a channel is provided at the bottom of the painting shell 201. The upper part of the painting shell 201 is detachably connected to an upper cover 204, and the upper cover 204 is in the shape of a circular ring. A plurality of paint spray heads 203 are fixedly installed on the upper interior of the painting shell 201. The plurality of paint spray heads 203 are evenly arranged around the circumference and are tilted downward. The outer side surface of the painting shell 201 is fixedly connected to a connecting shell 202, and the connecting shell 202 is fixedly connected to the plurality of paint spray heads 203. The connecting shell 202 is connected to an external paint liquid source. A collecting tank 205 is provided at the bottom of the painting shell 201. The collecting tank 205 is in the shape of a circular ring, and a discharge pipe is fixedly connected to the bottom of the collecting tank 205.
[0027] During the painting operation, the external paint liquid source enters the connecting shell 202 and is then sprayed out from multiple paint spray heads 203 to spray paint on the surrounding surfaces of the enameled wire product passing through. Since the paint spraying direction is perpendicular to the movement direction of the enameled wire product, the uniformity of the paint liquid can be ensured everywhere, and the excess paint liquid can fall into the collection tank 205 and then be discharged from the discharge pipe. It is especially suitable for painting operations of extra-large round enameled wire products.
[0028] During the introduction operation, the enameled wire product passes under the pressure wheel, and under the elastic force provided by the spring 303, pressure can be provided to the enameled wire product to ensure that the enameled wire product is always in a tensioned state. The external paint liquid source enters the connecting shell 202 and is then sprayed out from multiple paint spray heads 203 to spray paint on the surrounding surfaces of the enameled wire product passing through. Since the paint spraying direction is perpendicular to the movement direction of the enameled wire product, the uniformity of the paint liquid can be ensured everywhere, and the excess paint liquid can fall into the collection tank 205 and then be discharged from the discharge pipe. The painted enameled wire is discharged from the lead-out wheel 502, which is particularly suitable for the painting operation of extra-large round enameled wire products.
[0029] Through the set painting component 2, the enameled wire product can be painted on all sides. The movement direction of the enameled wire product and the painting direction are perpendicular to each other, which can ensure the uniformity of the enameled wire painting; the set introduction component 3 can facilitate the introduction of the enameled wire product and provide a certain pressure to ensure that the enameled wire is in a tensioned state.
[0030] Working principle: During the introduction operation, the enameled wire product passes under the pressure wheel, and under the elastic force provided by the spring 303, pressure can be provided to the enameled wire product to ensure that the enameled wire product is always in a tensioned state. The external paint liquid source enters the connecting shell 202 and is then sprayed out from multiple paint spray heads 203 to spray paint on the surrounding surfaces of the enameled wire product. Since the paint spraying direction is perpendicular to the movement direction of the enameled wire product, the uniformity of the paint liquid can be ensured everywhere, and the excess paint liquid can fall into the collection tank 205 and then be discharged from the discharge pipe. The painted enameled wire is discharged from the lead-out wheel 502, which is especially suitable for the painting operation of extra-large round enameled wire products.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A tool for painting extra-large round enameled wires, comprising a tool housing (1), characterized in that: The tool housing (1) is provided with an introduction component (3), a painting component (2), and an outlet component (5), wherein the introduction component (3) comprises an introduction frame (301), an introduction wheel (305) is rotatably installed on the upper portion of the introduction frame (301), a slide groove (304) is provided on the lower portion of the introduction frame (301), a sliding block (302) is slidably connected in the slide groove (304), a spring (303) is fixedly connected between the sliding block (302) and the introduction frame (301), the spring (303) is located above the sliding block (302), and a spring (303) is rotatably installed on the sliding block (302). A pressure wheel; the painting assembly (2) includes a painting shell (201), the upper part of the painting shell (201) is detachably connected to an upper cover (204), a plurality of paint spray heads (203) are fixedly installed on the upper interior of the painting shell (201), the outer side surface of the painting shell (201) is fixedly connected to a connecting shell (202), the connecting shell (202) is fixedly connected to the plurality of paint spray heads (203), the connecting shell (202) is connected to an external paint liquid source, a collecting tank (205) is provided at the bottom of the painting shell (201), and a discharge pipe is fixedly connected to the bottom of the collecting tank (205).
2. The large round enameled wire painting tool according to claim 1, characterized in that: The lead-out assembly (5) comprises a lead-out frame (501), and a lead-out wheel (502) is rotatably mounted on the upper portion of the lead-out frame (501).
3. The large round enameled wire painting tool according to claim 1, characterized in that: The outlet assembly (5) is located below the painting assembly (2), and the inlet assembly (3) is located above the painting assembly (2).
4. The large round enameled wire painting tool according to claim 1, characterized in that: The plurality of paint spray heads (203) are evenly arranged around the circumference and tilted downward.
5. The large round enameled wire painting tool according to claim 1, characterized in that: The collecting tank (205) is in the shape of a circular ring.
6. The extra-large round enameled wire painting tool according to claim 1, characterized in that: The pressure wheel is located between the two introduction wheels (305).
7. The large round enameled wire painting tool according to claim 1, characterized in that: The bottom of the paint shell (201) is provided with a channel.
8. The large round enameled wire painting tool according to claim 1, characterized in that: The upper cover (204) is in the shape of a circular ring.