Amorphous nanocrystalline iron core winding machine

Abstract

The amorphous nanocrystalline iron core winding machine comprises a winding platform, a winding mechanism and an installation structure are installed on the two sides of the winding platform respectively, two sets of guide rollers are installed between the winding mechanism and the installation structure, the winding mechanism comprises a protection plate, two sets of rotating shafts are installed in the protection plate, and the bottoms of the rotating shafts are connected with a power supply motor. A rotating shaft is arranged on the winding platform, two sets of winding rollers are connected to the rotating shaft, teeth are arranged on the winding rollers, winding belts are arranged on the two sets of winding rollers, and an installation mechanism arranged on the winding platform is combined with a winding mechanism to wind the amorphous nanocrystalline steel belt. A driving motor and a main transmission shaft in the mounting mechanism drive an auxiliary transmission shaft to rotationally convey a movably mounted conveying wheel, an amorphous nanocrystalline steel belt enters an auxiliary inlet end in the winding mechanism through guiding of a guide roller, and the amorphous nanocrystalline steel belt is wound through combination of a winding roller and a connector; by arranging an auxiliary inlet and a guide roller, disordered winding can be achieved, and the winding efficiency of the amorphous nanocrystalline iron core is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of winding machines, in particular to an amorphous nanocrystalline iron core winding machine. Background Art

[0002] Amorphous nanocrystalline cores are widely used in mutual inductors, transformer cores, and instrumentation inductors, making them ideal magnetic inductor products. These cores are made from reeled amorphous nanocrystalline steel strip. While winding devices for amorphous nanocrystalline cores are currently available on the market, these devices are complex in structure and require manual unwinding of the reels. This is not only inefficient and costly, but can also cause disorganization of the amorphous nanocrystalline steel strip, impacting product quality. Furthermore, these devices are expensive, hindering widespread adoption.

[0003] The winding operation of the amorphous nanocrystalline iron core in the prior art is complex in structure, which easily causes chaos in the amorphous nanocrystalline steel strip and is difficult to be widely used. Due to manual operation, the production cost is high and the winding efficiency is low.

[0004] Therefore, in view of the shortcomings of the existing technology, it is necessary to provide an amorphous nanocrystalline iron core winding machine to solve the shortcomings of the existing technology. Utility Model Content

[0005] The purpose of the present utility model is to avoid the shortcomings of the prior art and provide an amorphous nanocrystalline iron core winding machine, which winds the amorphous nanocrystalline steel strip by combining the installation mechanism and the winding mechanism arranged on the winding platform, the driving motor and the main transmission shaft in the installation mechanism drive the auxiliary transmission shaft to rotate and convey the movably installed conveying wheel, and the amorphous nanocrystalline steel strip is guided by the guide roller to enter the auxiliary inlet end of the winding mechanism, and the amorphous nanocrystalline steel strip is wound by the combination of the winding roller and the connecting head. The setting of the auxiliary inlet and the guide roller can achieve winding chaos, thereby improving the winding efficiency of the amorphous nanocrystalline iron core.

[0006] The above-mentioned purpose of the present invention is achieved through the following technical means.

[0007] Provided is an amorphous nanocrystalline iron core winding machine, comprising a winding platform, a winding mechanism and a mounting structure are respectively installed on both sides of the winding platform, and two sets of guide rollers are installed between the winding mechanism and the mounting mechanism;

[0008] The winding mechanism includes a protective plate, two sets of rotating shafts are installed inside the protective plate, the bottom of the rotating shaft is connected to a power supply motor, two sets of winding rollers are connected to the rotating shaft, the winding rollers are provided with teeth, the two sets of winding rollers are provided with winding belts, the winding belts are provided with tooth grooves that match the teeth, and two sets of connecting heads are protruding from the winding belts. Two sets of hydraulic pressure are provided inside the protective plate, and an auxiliary inlet is provided at one end of the protective plate near the guide roller;

[0009] The installation mechanism includes an installation box, which is arranged on the top of the winding platform. A driving motor is installed on the top of the installation box. A main transmission shaft is installed on the driving motor. A transmission sleeve is connected to the main transmission shaft. The rotating sleeve is connected to the auxiliary transmission shaft. A conveying wheel is movably installed on the auxiliary transmission shaft.

[0010] Specifically, the auxiliary inlet includes a mounting port, a plurality of guide wheels are installed inside the mounting port, an electric control box is installed on the top of the mounting port, and a cutting blade is provided inside the electric control box.

[0011] Specifically, an anti-skid layer is provided on the guide roller, and a guide groove is provided in the center of the anti-skid layer.

[0012] Specifically, an arc-shaped pressing block is installed on the hydraulic press, and the arc-shaped pressing block has the same curvature as the winding roller.

[0013] Specifically, a connecting buckle is installed inside the connector, and a positioning claw is provided on the top of the connecting buckle.

[0014] The utility model winds the amorphous nanocrystalline steel strip by combining the installation mechanism and the winding mechanism arranged on the winding platform; the driving motor and the main transmission shaft in the installation mechanism drive the auxiliary transmission shaft to rotate and transport the movably installed conveying wheel; the amorphous nanocrystalline steel strip is guided by the guide roller to enter the auxiliary inlet end of the winding mechanism; the amorphous nanocrystalline steel strip is wound by the combination of the winding roller and the connecting head; the setting of the auxiliary inlet and the guide roller can achieve winding disorder, thereby improving the winding efficiency of the amorphous nanocrystalline iron core. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is further described with reference to the accompanying drawings, but the contents in the accompanying drawings do not constitute any limitation to the present invention.

[0016] Figure 1 It is a top view of an amorphous nanocrystalline iron core winding machine of the utility model.

[0017] Figure 2 This is the main view of the amorphous nanocrystalline iron core winding machine of the utility model

[0018] Figure 3 This is a partial enlarged view of the winding mechanism in the amorphous nanocrystalline iron core winding machine of the utility model.

[0019] Figure 4 This is a partial enlarged view of the auxiliary inlet of an amorphous nanocrystalline iron core winding machine of the utility model.

[0020] from Figures 1 to 4 Including:

[0021] 1. Winding platform;

[0022] 2. Winding mechanism;

[0023] 3. Installation mechanism;

[0024] 4. Guide roller;

[0025] 5. Protective plate;

[0026] 6. Rotating axis;

[0027] 7. Power supply motor;

[0028] 8. Winding roller;

[0029] 9. Teeth;

[0030] 10. Tooth groove;

[0031] 11. Winding tape;

[0032] 12. Connector;

[0033] 13. Hydraulic press;

[0034] 14. Auxiliary import;

[0035] 15. Installation box;

[0036] 16. Drive motor;

[0037] 17. Main drive shaft;

[0038] 18. Transmission sleeve;

[0039] 19. Auxiliary transmission shaft;

[0040] 20. Installation port;

[0041] 21. Guide wheel;

[0042] 22. Electric control box;

[0043] 23. Cutting blade;

[0044] 24. Arc-shaped pressing block;

[0045] 25. Connecting buckle;

[0046] 26. Positioning claw;

[0047] 27. Conveyor wheel. DETAILED DESCRIPTION

[0048] The present invention will be further described with reference to the following embodiments.

[0049] Example 1.

[0050] like Figure 1-4As shown, an amorphous nanocrystalline iron core winding machine includes a winding platform 1, with a winding mechanism 2 and a mounting structure installed on both sides of the winding platform 1, and two sets of guide rollers 4 installed between the winding mechanism 2 and the mounting mechanism 3.

[0051] The amorphous nanocrystalline steel strip to be wound is supported and installed by the mounting structure provided on the winding platform 1, and the amorphous nanocrystalline steel strip is guided into the winding mechanism 2 by the guiding action of the guide roller 4 for the winding production of the amorphous nanocrystalline iron core.

[0052] The winding mechanism 2 includes a protective plate 5, two sets of rotating shafts 6 are installed inside the protective plate 5, a power supply motor 7 is connected to the bottom of the rotating shaft 6, two sets of winding rollers 8 are connected to the rotating shaft 6, the winding rollers 8 are provided with teeth 9, the two sets of winding rollers 8 are provided with winding belts 11, the winding belts 11 are provided with tooth grooves 10 that cooperate with the teeth 9, two sets of connecting heads 12 are protruding from the winding belt 11, two sets of hydraulic presses 13 are provided inside the protective plate 5, and an auxiliary inlet 14 is provided at one end of the protective plate 5 close to the guide roller 4.

[0053] When the winding mechanism 2 is in use, the two sets of winding rollers 8 are driven by the power supply motor 7. The teeth 9 provided on the winding roller 8 cooperate with the tooth grooves 10 provided on the winding belt 11 to fix the winding belt 11 between the winding rollers 8. The winding belt 11 can have an entire frame in contact with the amorphous nanocrystalline steel strip, which can increase the winding efficiency when the amorphous nanocrystalline iron core is wound. The connector 12 provided on the winding belt 11 can clamp the amorphous nanocrystalline steel strip to facilitate the winding of the amorphous nanocrystalline steel strip. The protective plate 5 provided on the outside of the winding roller 8 can ensure the forming of the amorphous nanocrystalline iron core. The hydraulic press 13 provided inside the protective plate 5 can compact the amorphous nanocrystalline iron core to facilitate the winding and forming of the amorphous nanocrystalline iron core. The auxiliary inlet 14 provided on the protective plate 5 can guide the feeding of the amorphous nanocrystalline, so that the amorphous nanocrystalline can accurately correspond to the connector 12 to improve the production efficiency of the amorphous nanocrystalline iron core and prevent the occurrence of chaotic winding of the amorphous nanocrystalline steel strip.

[0054] The mounting mechanism 3 includes an mounting box 15, which is arranged at the top of the winding platform 1. A driving motor 16 is installed on the top of the mounting box 15, and a main transmission shaft 17 is installed on the driving motor 16. A transmission sleeve 18 is connected to the main transmission shaft 17, and a secondary transmission shaft 19 is connected to the rotating sleeve. A conveying wheel 27 is movably installed on the secondary transmission shaft 19.

[0055] The driving motor 16 arranged in the installation box 15 supplies energy to the main transmission shaft 17 and the auxiliary transmission shaft 19. The main transmission shaft 17 transmits kinetic energy to the auxiliary transmission shaft 19 through the transmission sleeve 18. The conveying wheel 27 installed on the auxiliary transmission shaft 19 can be quickly disassembled and installed. The conveying wheel 27 can carry the amorphous nanocrystalline steel strip, which facilitates the discharging and winding of the amorphous nanocrystalline steel strip during rotation.

[0056] The auxiliary inlet 14 includes an installation port 20, and several groups of guide wheels 21 are installed inside the installation port 20. An electric control box 22 is installed at the top of the installation port 20, and a cutting blade 23 is arranged inside the electric control box 22. The setting of the auxiliary inlet 14 can facilitate the amorphous nanocrystalline steel strip to enter the inside of the protective plate 5. The guide wheels 21 arranged in the installation port 20 guide the amorphous nanocrystalline steel strip, which is convenient for feeding and winding the amorphous nanocrystalline steel strip. The electric control box 22 installed at the top of the installation port 20 can receive external signals and control the cutting blade 23 to cut the amorphous nanocrystalline steel strip, which is convenient for winding the amorphous nanocrystalline steel strip.

[0057] An anti-skid layer is provided on the guide roller 4, and a guide groove is provided in the center of the anti-skid layer. The anti-skid layer provided on the guide roller 4 can prevent the amorphous nanocrystalline steel strip from sliding on the guide roller 4. At the same time, the guide groove provided in the center of the anti-skid layer can avoid the winding chaos when the amorphous nanocrystalline steel strip escapes from the guide roller 4, thereby improving the safety of the winding process.

[0058] The hydraulic press 13 is provided with an arc-shaped pressing block 24 , which has the same arc as the winding roller 8 . The circular pressing block can cooperate with the wound amorphous and nanocrystalline steel strip to facilitate the winding and forming of the amorphous and nanocrystalline iron core.

[0059] A connecting buckle 25 is installed inside the connecting head 12, and a positioning claw 26 is provided on the top of the connecting buckle 25. The connecting buckle 25 and the positioning claw 26 cooperate to connect the ends of the amorphous nanocrystalline steel strip, making it easier for the winding belt 11 to wind the amorphous nanocrystalline steel strip.

[0060] During the production process, the amorphous nanocrystalline steel strip is wound by combining the installation mechanism 3 and the winding mechanism 2 set on the winding platform 1. The driving motor 16 and the main transmission shaft 17 in the installation mechanism 3 drive the auxiliary transmission shaft 19 to rotate and transport the movably installed conveying wheel. The amorphous nanocrystalline steel strip is guided by the guide roller 4 to enter the auxiliary inlet 14 end in the winding mechanism 2. The amorphous nanocrystalline steel strip is wound by the combination of the winding roller 8 and the connecting head 12. The setting of the auxiliary inlet 14 and the guide roller 4 can avoid winding chaos and improve the winding efficiency of the amorphous nanocrystalline iron core.

[0061] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention may be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. An amorphous nanocrystalline iron core winding machine, characterized by: It includes a winding platform, with a winding mechanism and a mounting structure installed on both sides of the winding platform, and two sets of guide rollers installed between the winding mechanism and the mounting structure; The winding mechanism includes a protective plate, two sets of rotating shafts are installed inside the protective plate, the bottom of the rotating shaft is connected to a power supply motor, two sets of winding rollers are connected to the rotating shaft, the winding rollers are provided with teeth, the two sets of winding rollers are provided with winding belts, the winding belts are provided with tooth grooves that cooperate with the teeth, and two sets of connecting heads are protruding from the winding belts. Two sets of hydraulic presses are provided inside the protective plate, and an auxiliary inlet is provided on one end of the protective plate close to the guide roller; The installation mechanism includes an installation box, which is arranged at the top of the winding platform. A driving motor is installed on the top of the installation box. A main transmission shaft is installed on the driving motor. A transmission sleeve is connected to the main transmission shaft. The rotating sleeve is connected to the auxiliary transmission shaft. A conveying wheel is movably installed on the auxiliary transmission shaft.

2. The amorphous nanocrystalline iron core winding machine according to claim 1, characterized in that: The auxiliary inlet comprises an installation port, a plurality of guide wheels are installed inside the installation port, an electric control box is installed at the top of the installation port, and a cutting blade is arranged inside the electric control box.

3. The amorphous nanocrystalline iron core winding machine according to claim 2, characterized in that: The guide roller is provided with an anti-skid layer, and a guide groove is opened in the center of the anti-skid layer.

4. The amorphous nanocrystalline iron core winding machine according to claim 3, characterized in that: The hydraulic press is provided with an arc-shaped pressing block, and the arc of the arc-shaped pressing block is the same as that of the winding roller.

5. The amorphous nanocrystalline iron core winding machine according to claim 4, characterized in that: A connecting buckle is installed inside the connecting head, and a positioning claw is provided on the top of the connecting buckle.

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