Double-four-axis movement mechanism

Abstract

The utility model relates to the technical field of transformer processing, in particular to a double-four-axis movement mechanism which comprises a connecting frame body, a first side frame and a second side frame, X-axis movement mechanisms, Y-axis movement mechanisms and Z-axis movement mechanisms are arranged on the first side frame and the second side frame respectively, and a first U-axis rotation driving mechanism and a second U-axis rotation driving mechanism are arranged on the X-axis movement mechanisms, the Y-axis movement mechanisms and the Z-axis movement mechanisms respectively. A first fixing plate is arranged at the output end of the first U-shaft rotation driving mechanism and located at the end close to the second side frame, a thread hooking mechanism is arranged on the first fixing plate, and a second fixing plate is arranged at the output end of the second U-shaft rotation driving mechanism and located at the end close to the first side frame. And a wire guiding mechanism is arranged on the second fixing plate. The multi-directional copper wire winding device can achieve multi-directional copper wire winding work, improve the winding precision and speed, reduce the error rate caused by human factors, and finally achieve the purposes of improving the productivity, reducing the defective product rate and saving human resources.

Description

Technical Field

[0001] The utility model relates to the technical field of transformer processing, in particular to a dual four-axis motion mechanism. Background Art

[0002] With the development of the electronics industry, transformers, as key components in power conversion, have been widely used in various electrical devices. However, the winding process is a crucial step in transformer manufacturing. Traditional winding methods mostly rely on manual operations, which are not only inefficient but also prone to fatigue due to manual operation, leading to winding errors, increased product defect rates, and even material waste. In current production practices, manual winding is not only slow but also prone to problems such as misalignment and uneven winding. These problems directly lead to reduced product yields and increased production costs. Utility Model Content

[0003] The present invention aims to at least solve the technical problems existing in the prior art. To this end, the present invention proposes a dual four-axis motion mechanism that can achieve multi-directional copper wire winding, improve winding accuracy and speed, reduce the error rate caused by human factors, and ultimately achieve the goals of increasing production capacity, reducing defective product rates, and saving human resources.

[0004] According to some embodiments of the present invention, a dual four-axis motion mechanism includes a connecting frame, a first side frame and a second side frame, the first side frame and the second side frame are respectively arranged on both sides of the connecting frame, the first side frame and the second side frame are both provided with XYZ-axis motion mechanisms, the two XYZ-axis motion mechanisms are respectively provided with a first U-axis rotation drive mechanism and a second U-axis rotation drive mechanism, the output end of the first U-axis rotation drive mechanism is provided with a first fixed plate, the first fixed plate is located at one end close to the second side frame, the first fixed plate is provided with a wire hook mechanism, the output end of the second U-axis rotation drive mechanism is provided with a second fixed plate, the second fixed plate is located at one end close to the first side frame, and the second fixed plate is provided with a wire mechanism.

[0005] A dual four-axis motion mechanism according to some embodiments of the present invention has at least the following beneficial effects:

[0006] The present invention provides an XYZ-axis motion mechanism on both the first and second side frames, with a first U-axis rotation drive mechanism and a second U-axis rotation drive mechanism respectively provided on the two XYZ-axis motion mechanisms. A connecting frame integrates the first and second side frames, and an XYZ-axis motion mechanism and a U-axis rotation drive mechanism are configured on each side frame, thereby achieving precise control of the wire hooking mechanism and the wire guide mechanism. This not only improves the flexibility and accuracy of the wire winding process, but also adapts to the requirements of wire winding at different positions and angles, enabling multi-directional foot winding of copper wire, improving the accuracy and speed of winding, reducing the error rate caused by human factors, and ultimately achieving the goals of increasing production capacity, reducing the defective product rate, and saving human resources.

[0007] According to some embodiments of the present invention, a dual four-axis motion mechanism, the XYZ-axis motion mechanism includes an X-axis motion mechanism, a Y-axis motion mechanism and a Z-axis motion mechanism, the Z-axis motion mechanism is arranged on the side wall of the first side frame, the X-axis motion mechanism is arranged on the Z-axis motion mechanism, the Y-axis motion mechanism is arranged on the Z-axis motion mechanism, and the first U-axis rotation drive mechanism is arranged on the Y-axis motion mechanism.

[0008] According to some embodiments of the present invention, a dual four-axis motion mechanism, the Z-axis motion mechanism includes a first guide rail, a first slider, a first drive motor, a first screw rod and a first screw rod nut, the first guide rail is arranged on the first side frame, the X-axis motion mechanism is connected to the first slider, the first slider is slidingly connected to the first guide rail, the first drive motor is arranged on the first side frame, the output end of the first drive motor is connected to the first screw rod, the first screw rod nut is threadedly connected to the first screw rod, and the first screw rod nut is connected to the X-axis motion mechanism.

[0009] According to some embodiments of the present invention, a dual four-axis motion mechanism, the X-axis motion mechanism includes a first connecting plate, a second connecting plate, a second guide rail, a second slider, a second drive motor, a second screw and a second screw nut, the first connecting plate is connected to the Z-axis motion mechanism, the second guide rail is arranged on the first connecting plate, the second slider is connected to the second connecting plate, the second slider is slidingly connected to the second guide rail, the second drive motor is arranged on the second connecting plate, the output end of the second drive motor is connected to the second screw, the second screw nut is threadedly connected to the second screw, the second screw nut is connected to the first connecting plate, and the second connecting plate is connected to the Y-axis motion mechanism.

[0010] According to some embodiments of the present invention, a dual four-axis motion mechanism, the Y-axis motion mechanism includes a third connecting plate, a third guide rail, a third slider, a third drive motor, a third screw and a third screw nut, the third guide rail is arranged on the first U-axis rotation drive mechanism, the third connecting plate is connected to the X-axis motion mechanism, the third connecting plate is provided with the third slider, the third slider is connected to the third guide rail, the third drive motor is arranged on the third connecting plate, the output end of the third drive motor is connected to the third screw, the third screw nut is threadedly connected to the third screw, and the third screw nut is connected to the first U-axis rotation drive mechanism.

[0011] According to a dual four-axis motion mechanism in some embodiments of the present invention, a pneumatic scissors is connected to the outer side of the first fixed plate, and the pneumatic scissors is located on the outer side of the line hooking mechanism.

[0012] According to a dual four-axis motion mechanism in some embodiments of the present invention, a jacket tube mechanism is provided on the outer side of the second fixing plate.

[0013] According to a dual four-axis motion mechanism in some embodiments of the present invention, the sleeve tube mechanism includes a fourth guide rail, a fourth slider, a clamping jaw assembly and a driving cylinder, the driving cylinder is arranged on the outside of the second fixed plate, the fourth guide rail is arranged on the second fixed plate, the clamping jaw assembly is connected to the fourth slider, the fourth slider is slidably connected to the fourth guide rail, and the output end of the driving cylinder is connected to the clamping jaw assembly.

[0014] According to a dual four-axis motion mechanism in some embodiments of the present invention, a first connecting block is provided on the top of the clamping jaw assembly, the first connecting block is connected to the fourth slider, a second connecting block is provided on the outer side of the first connecting block, and the output end of the driving cylinder is connected to the second connecting block.

[0015] According to a dual four-axis motion mechanism in some embodiments of the present invention, the connecting frame is arranged between the top of the first side frame and the top of the second side frame.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0018] Figure 1 It is a structural schematic diagram of an embodiment of the present utility model.

[0019] Figure 2 The structure diagram of the XYZ axis motion mechanism of the embodiment of the utility model is shown as follows: Figure 1 .

[0020] Figure 3 The structure diagram of the XYZ axis motion mechanism of the embodiment of the utility model is shown as follows: Figure 2 .

[0021] Figure 4 This is a structural schematic diagram of the jacketed tube mechanism according to an embodiment of the present utility model.

[0022] Figure 1: 1. Connecting frame, 2. First side frame, 3. Second side frame, 4. XYZ axis motion mechanism, 5. First U axis rotation drive mechanism, 6. Second U axis rotation drive mechanism, 7. First fixed plate, 8. Wire hook mechanism, 9. Second fixed plate, 10. Wire guide mechanism, 11. X axis motion mechanism, 12. Y axis motion mechanism, 13. Z axis motion mechanism, 14. First guide rail, 15. First slider, 16. First drive motor, 17. First screw rod, 18. First screw rod nut, 19. First connecting rod Plate, 20, second connecting plate, 21, second guide rail, 22, second slider, 23, second drive motor, 24, second screw rod, 25, second screw rod nut, 26, third connecting plate, 27, third guide rail, 28, third slider, 29, third drive motor, 30, third screw rod, 31, third screw rod nut, 32, pneumatic scissors, 33, sleeve tube mechanism, 34, fourth guide rail, 35, fourth slider, 36, clamping jaw assembly, 37, driving cylinder, 38, first connecting block, 39, second connecting block. DETAILED DESCRIPTION

[0023] The following describes in detail embodiments of the present invention. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0024] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, left, right, front, and back, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the modules or components referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0025] In the description of this utility model, if there is a description of first and second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0026] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0027] like Figures 1-4 As shown, an embodiment of the present utility model provides a dual four-axis motion mechanism.

[0028] A dual four-axis motion mechanism includes a connecting frame body 1, a first side frame 2 and a second side frame 3, the first side frame 2 and the second side frame 3 are respectively arranged on both sides of the connecting frame body 1, and the first side frame 2 and the second side frame 3 are both provided with an XYZ-axis motion mechanism 4, and the two XYZ-axis motion mechanisms 4 are respectively provided with a first U-axis rotation drive mechanism 5 and a second U-axis rotation drive mechanism 6, the output end of the first U-axis rotation drive mechanism 5 is provided with a first fixed plate 7, the first fixed plate 7 is located at one end close to the second side frame 3, and a wire hook mechanism 8 is provided on the first fixed plate 7, and the output end of the second U-axis rotation drive mechanism 6 is provided with a second fixed plate 9, the second fixed plate 9 is located at one end close to the first side frame 2, and a wire guide mechanism 10 is provided on the second fixed plate 9.

[0029] The present invention provides an XYZ-axis motion mechanism 4 on each of the first side frame 2 and the second side frame 3. A first U-axis rotation drive mechanism 5 and a second U-axis rotation drive mechanism 6 are provided on each of the two XYZ-axis motion mechanisms 4. A connecting frame 1 integrates the first side frame 2 and the second side frame 3. Furthermore, an XYZ-axis motion mechanism 4 and a U-axis rotation drive mechanism are configured on each side frame, thereby achieving precise control of the wire hook mechanism 8 and the wire guide mechanism 10. This not only improves the flexibility and accuracy of the wire winding process, but also adapts to the requirements of wire winding at different positions and angles, enabling multi-directional wire winding, improving the accuracy and speed of wire winding, reducing the error rate caused by human factors, and ultimately achieving the goals of increasing production capacity, reducing the defective product rate, and saving human resources.

[0030] It can be understood that the wire hooking mechanism 8 adopts a hook, and the wire guide mechanism 10 adopts a guide needle.

[0031] In the dual four-axis motion mechanism described in this embodiment, the XYZ-axis motion mechanism 4 includes an X-axis motion mechanism 11, a Y-axis motion mechanism 12, and a Z-axis motion mechanism 13. The Z-axis motion mechanism 13 is disposed on the side wall of the first side frame 2, the X-axis motion mechanism 11 is disposed on the Z-axis motion mechanism 13, the Y-axis motion mechanism 12 is disposed on the Z-axis motion mechanism 13, and the first U-axis rotation drive mechanism 5 is disposed on the Y-axis motion mechanism 12. Specifically, the introduction of the X-axis motion mechanism 11, the Y-axis motion mechanism 12, and the Z-axis motion mechanism 13 enables the device to move precisely in three-dimensional space, enhancing the system's versatility and applicability. This design ensures that, during complex winding operations, the device can quickly and accurately reach the designated position, reducing errors.

[0032] The present embodiment describes a dual four-axis motion mechanism, wherein the Z-axis motion mechanism 13 includes a first guide rail 14, a first slider 15, a first drive motor 16, a first screw 17, and a first screw nut 18. The first guide rail 14 is provided on the first side frame 2, the X-axis motion mechanism 11 is connected to the first slider 15, the first slider 15 is slidably connected to the first guide rail 14, the first drive motor 16 is provided on the first side frame 2, the output end of the first drive motor 16 is connected to the first screw 17, the first screw nut 18 is screwed to the first screw 17, and the first screw nut 18 is connected to the X-axis motion mechanism 11. Specifically, the above arrangement ensures stable movement of the device in the vertical direction. The first guide rail 14 and the first slider 15 ensure smoothness during movement, while the first drive motor 16 and the first screw 17 provide driving force, ensuring that the device can maintain a good operating state under heavy load.

[0033] The present embodiment describes a dual four-axis motion mechanism, wherein the X-axis motion mechanism 11 includes a first connecting plate 19, a second connecting plate 20, a second guide rail 21, a second slider 22, a second drive motor 23, a second screw 24, and a second screw nut 25. The first connecting plate 19 is connected to the Z-axis motion mechanism 13, the second guide rail 21 is provided on the first connecting plate 19, the second slider 22 is connected to the second connecting plate 20, the second slider 22 is slidably connected to the second guide rail 21, the second drive motor 23 is provided on the second connecting plate 20, the output end of the second drive motor 23 is connected to the second screw 24, the second screw nut 25 is screwed to the second screw 24, the second screw nut 25 is connected to the first connecting plate 19, and the second connecting plate 20 is connected to the Y-axis motion mechanism 12. Specifically, the above arrangement enables the device to move flexibly in the horizontal direction, further enhancing the flexibility of the system. The combination of the second connecting plate 20 and the second slider 22 ensures smooth movement of the device on the X-axis, while the second drive motor 23 and the second screw 24 ensure sufficient driving force.

[0034] A dual four-axis motion mechanism described in this embodiment, the Y-axis motion mechanism 12 includes a third connecting plate 26, a third guide rail 27, a third slider 28, a third drive motor 29, a third screw rod 30 and a third screw nut 31, the third guide rail 27 is arranged on the first U-axis rotation drive mechanism 5, the third connecting plate 26 is connected to the X-axis motion mechanism 11, the third connecting plate 26 is provided with the third slider 28, the third slider 28 is connected to the third guide rail 27, the third drive motor 29 is arranged on the third connecting plate 26, the output end of the third drive motor 29 is connected to the third screw rod 30, the third screw nut 31 is threadedly connected to the third screw rod 30, and the third screw nut 31 is connected to the first U-axis rotation drive mechanism 5. Specifically, the addition of the Y-axis motion mechanism 12 makes the movement of the device in the front and rear directions more flexible. Through the setting of the third connecting plate 26 and the third slider 28, the device can move stably on the Y-axis. At the same time, the driving force provided by the third drive motor 29 and the third screw 30 ensures that the device can maintain good positioning capabilities in any working state.

[0035] In the dual-four-axis motion mechanism described in this embodiment, a pneumatic shear 32 is connected to the outside of the first fixed plate 7, and the pneumatic shear 32 is located outside the wire hooking mechanism 8. Specifically, the installation of the pneumatic shear 32 enables the device to cut the copper wire immediately after the winding is completed, avoiding subsequent processing steps, simplifying the production process, and improving production efficiency.

[0036] In the dual-four-axis motion mechanism described in this embodiment, a sleeve mechanism 33 is provided on the outer side of the second fixing plate 9. Specifically, the sleeve mechanism 33 can effectively guide the copper wire and fix it in the correct position, reducing product defects caused by copper wire deviation and improving the accuracy and consistency of wire winding.

[0037] In the dual-four-axis motion mechanism described in this embodiment, the clamping tube mechanism 33 includes a fourth guide rail 34, a fourth slider 35, a clamping jaw assembly 36, and a driving cylinder 37. The driving cylinder 37 is disposed outside the second fixed plate 9. The fourth guide rail 34 is disposed on the second fixed member 9. The clamping jaw assembly 36 is connected to the fourth slider 35, which is slidably connected to the fourth guide rail 34. The output end of the driving cylinder 37 is connected to the clamping jaw assembly 36. Specifically, the clamping tube mechanism 33 composed of the fourth guide rail 34, the fourth slider 35, and the driving cylinder 37 realizes the displacement of the clamping jaw assembly 36, enabling precise control of the copper wire.

[0038] In the dual-four-axis motion mechanism described in this embodiment, a first connecting block 38 is provided on the top of the clamping jaw assembly 36. The first connecting block 38 is connected to the fourth slider 35. A second connecting block 39 is provided on the outer side of the first connecting block 38. The output end of the driving cylinder 37 is connected to the second connecting block 39. Specifically, the design of the first connecting block 38 and the second connecting block 39 optimizes the connection between the clamping jaw assembly 36 and the driving cylinder 37, cleverly avoiding gaps, making the movement more coordinated, reducing vibration during movement, and improving the stability of the device.

[0039] In the dual four-axis motion mechanism described in this embodiment, the connecting frame 1 is arranged between the top of the first side frame 2 and the top of the second side frame 3. Specifically, the middle of the first side frame 2 and the second side frame 3 is not blocked by the frame body, which facilitates operation.

[0040] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A dual four-axis motion mechanism, characterized in that: It includes a connecting frame body, a first side frame and a second side frame, the first side frame and the second side frame are respectively arranged on both sides of the connecting frame body, the first side frame and the second side frame are both provided with XYZ-axis motion mechanisms, the two XYZ-axis motion mechanisms are respectively provided with a first U-axis rotation drive mechanism and a second U-axis rotation drive mechanism, the output end of the first U-axis rotation drive mechanism is provided with a first fixed plate, the first fixed plate is located at one end close to the second side frame, the first fixed plate is provided with a wire hook mechanism, the output end of the second U-axis rotation drive mechanism is provided with a second fixed plate, the second fixed plate is located at one end close to the first side frame, and the second fixed plate is provided with a wire mechanism.

2. A dual four-axis motion mechanism according to claim 1, characterized in that: The XYZ-axis motion mechanism includes an X-axis motion mechanism, a Y-axis motion mechanism and a Z-axis motion mechanism. The Z-axis motion mechanism is arranged on the side wall of the first side frame, the X-axis motion mechanism is arranged on the Z-axis motion mechanism, the Y-axis motion mechanism is arranged on the Z-axis motion mechanism, and the first U-axis rotation drive mechanism is arranged on the Y-axis motion mechanism.

3. A dual four-axis motion mechanism according to claim 2, characterized in that: The Z-axis motion mechanism includes a first guide rail, a first slider, a first drive motor, a first screw rod and a first screw rod nut. The first guide rail is arranged on the first side frame, the X-axis motion mechanism is connected to the first slider, the first slider is slidably connected to the first guide rail, the first drive motor is arranged on the first side frame, the output end of the first drive motor is connected to the first screw rod, the first screw rod nut is threadedly connected to the first screw rod, and the first screw rod nut is connected to the X-axis motion mechanism.

4. The dual four-axis motion mechanism according to claim 2, characterized in that: The X-axis motion mechanism includes a first connecting plate, a second connecting plate, a second guide rail, a second slider, a second drive motor, a second screw rod and a second screw rod nut. The first connecting plate is connected to the Z-axis motion mechanism, the second guide rail is arranged on the first connecting plate, the second slider is connected to the second connecting plate, the second slider is slidably connected to the second guide rail, the second drive motor is arranged on the second connecting plate, the output end of the second drive motor is connected to the second screw rod, the second screw rod nut is threadedly connected to the second screw rod, the second screw rod nut is connected to the first connecting plate, and the second connecting plate is connected to the Y-axis motion mechanism.

5. The dual four-axis motion mechanism according to claim 2, characterized in that: The Y-axis motion mechanism includes a third connecting plate, a third guide rail, a third slider, a third drive motor, a third screw and a third screw nut. The third guide rail is arranged on the first U-axis rotation drive mechanism, and the third connecting plate is connected to the X-axis motion mechanism. The third slider is arranged on the third connecting plate, and the third slider is connected to the third guide rail. The third drive motor is arranged on the third connecting plate, and the output end of the third drive motor is connected to the third screw. The third screw nut is threadedly connected to the third screw, and the third screw nut is connected to the first U-axis rotation drive mechanism.

6. The dual four-axis motion mechanism according to claim 1, characterized in that: The outer side of the first fixing plate is connected with a pneumatic scissors, and the pneumatic scissors are located on the outer side of the line hooking mechanism.

7. The dual four-axis motion mechanism according to claim 1, characterized in that: A jacket tube mechanism is provided on the outer side of the second fixing plate.

8. The dual four-axis motion mechanism according to claim 7, characterized in that: The clamping tube mechanism includes a fourth guide rail, a fourth slider, a clamping jaw assembly and a driving cylinder. The driving cylinder is arranged on the outside of the second fixed plate. The fourth guide rail is arranged on the second fixed plate. The clamping jaw assembly is connected to the fourth slider. The fourth slider is slidably connected to the fourth guide rail. The output end of the driving cylinder is connected to the clamping jaw assembly.

9. The dual four-axis motion mechanism according to claim 8, characterized in that: A first connecting block is provided on the top of the clamping jaw assembly, the first connecting block is connected to the fourth slider, a second connecting block is provided on the outer side of the first connecting block, and the output end of the driving cylinder is connected to the second connecting block.

10. The dual four-axis motion mechanism according to claim 1, characterized in that: The connecting frame body is arranged between the top of the first side frame and the top of the second side frame.

Images