Motor stator coil shaping machine

Abstract

The utility model discloses a motor stator coil shaping machine, which relates to the technical field of coil shaping, and comprises a bottom plate, a support plate, a first slide block and a support frame, the support plate is arranged below the bottom plate; the first sliding block is arranged above the supporting plate; the supporting frame is arranged above the bottom plate; a second sliding block is arranged in the supporting frame, a limiting frame is fixedly connected to the bottom of the second sliding block, a clamping block is slidably connected to the interior of the limiting frame, a first motor is arranged on one side of the limiting frame, a bidirectional lead screw is arranged at the output end of the first motor, and the bidirectional lead screw is rotatably connected to the interior of the limiting frame; threads at the two ends of the bidirectional lead screw are both in threaded connection with the interiors of the clamping blocks, and a shaping assembly for shaping the stator coil is arranged at the top of the bottom plate. According to the utility model, the first motor is started to drive the bidirectional screw rod and the clamping block to move, so that the effect of clamping the stator coil is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of coil shaping, in particular to a motor stator coil shaping machine. Background Art

[0002] The stator coil is a key component of the motor's stator. The stator is the stationary part of the motor, and the coil is wound from a conductive material, generating a magnetic field or receiving current. A stator coil shaping machine shapes, adjusts, and secures the stator coil to ensure proper installation and optimal electrical and mechanical performance.

[0003] A motor stator coil shaping machine is recorded in the patent document with announcement number CN221227322U. The scheme recorded therein is a shaping mechanism. When using the device, the stator coil is placed on the placement table. When the extrusion pressure of the pressure plate needs to be adjusted, the screw rod is rotated. The rotation of the screw rod drives the movable plate to move along the guide rod. The distance between the movable plate and the movable sleeve changes, the deformation of the spring changes, and the extrusion pressure of the pressure plate on the stator coil changes accordingly. After the adjustment is completed, the hydraulic cylinder is started, and the hydraulic cylinder drives the pressure plate to descend. The pressure plate descends to extrude and shape the stator coil. During the extrusion process, the pressure plate drives the movable sleeve to move along the guide rod through the connecting rod, and the spring is compressed. The extrusion force of the pressure plate is easy to adjust during shaping, which effectively expands the scope of application of the device.

[0004] The above case has the problem of being unable to clamp the stator coil for automatic loading. Manual loading is slower than automatic loading, which may lead to a decrease in the overall production efficiency of the shaping machine, thereby affecting the production progress. In addition, additional manpower is required for loading, which increases the investment in human resources and may lead to an increase in production costs. Manual loading also increases the risk of operators, especially in high-intensity, high-frequency working environments, which are prone to fatigue and work-related injuries. Manual loading will also lead to inconsistent placement and method of the stator coil, thereby affecting the accuracy and quality of the shaping and increasing the defective rate. Utility Model Content

[0005] The purpose of the utility model is to provide a motor stator coil shaping machine to solve the problem in the background art that the stator coil cannot be clamped and automatically loaded.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A motor stator coil shaping machine, comprising:

[0008] base plate;

[0009] Support plate; the support plate is arranged below the bottom plate;

[0010] A first slider; the first slider is arranged above the support plate;

[0011] Support frame; the support frame is arranged above the bottom plate;

[0012] The cam is secured to the chassis and has a bottom surface that is fixed to the chassis, the cam being secured to the chassis by a spring that is secured to the chassis.

[0013] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0014] In an optional solution: the shaping component includes a support frame, which is fixedly connected to the top of the base plate, and a lower mold base is also provided on the top of the base plate. A cylinder is provided on the top of the support frame, and the support frame is slidably connected to a limiting rod inside all four sides. The bottom of the limiting rod is fixedly connected to an upper shaping module, and the output end of the cylinder passes through the support frame and is fixedly connected to the upper shaping module.

[0015] In an optional solution: the driving assembly includes a second motor, the second motor is arranged on one side of the support frame, the output end of the second motor is provided with a first threaded rod, the first threaded rod is rotatably connected to the inside of the support frame, and the first threaded rod is threadedly connected to the inside of the second slider.

[0016] In an optional solution: the flip assembly includes a third motor, the third motor is arranged at the top of the first slider, the output end of the third motor is provided with a first rotating gear, the first rotating gears are meshed with a second rotating gear, the second rotating gear is fixedly connected to a rotating column inside, one end of the rotating column is fixedly connected to the support frame, and the other end of the rotating column is rotatably connected to the inside of the first slider.

[0017] In an optional solution: a lifting component for lifting the first slider is provided at the top of the support plate, and the lifting component includes a fourth motor, and the fourth motor is provided at the bottom of the support plate. The top of the support plate is fixedly connected to the limit bar, and the top of the limit bar is fixedly connected to the limit plate. The output end of the fourth motor is provided with a second threaded rod, the other end of the second threaded rod is rotatably connected to the limit plate, and the second threaded rod is threadedly connected to the inside of the first slider.

[0018] In an optional solution: a moving component for moving the support plate is provided at the bottom of the base plate, and the moving component includes a fixed frame, the fixed frame is fixedly connected to the bottom of the base plate, and the support plate is slidably connected to the inside of the fixed frame, a fifth motor is provided on one side of the fixed frame, and a third threaded rod is provided at the output end of the fifth motor, the third threaded rod is rotatably connected to the inside of the fixed frame, and the third threaded rod is threadedly connected to the inside of the support plate.

[0019] In an optional solution, a conveying device for conveying the motor stator coil is further provided on the base plate.

[0020] In an optional solution, the limiting bar is U-shaped, and the first sliding block is slidably connected to the limiting bar.

[0021] In an optional solution, the bottom of the base plate and the bottom of the fixing frame are both provided with support legs.

[0022] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0023] The utility model starts the first motor to drive the bidirectional lead screw and the clamping block to move, thereby clamping the stator coil, and then adjusts the clamped stator coil to a suitable angle through the operation of the flipping component and the moving component, and then transports the stator coil to the bottom of the shaping component, which not only avoids manual loading affecting the production progress and causing increased production costs, but also avoids the safety hazards caused by manual loading. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural diagram of the present utility model.

[0025] Figure 2 It is a structural side view of the utility model.

[0026] Figure 3 This is a cross-sectional view of the support frame structure of the present invention.

[0027] Among them: 100, bottom plate; 200, support plate; 300, first slider; 400, support frame; 501, second slider; 502, limit frame; 503, clamping block; 504, first motor; 601, support frame; 602, lower mold base; 603, cylinder; 604, upper shaping module; 701, second motor; 702, first threaded rod; 801, third motor; 802, first rotating gear; 803, second rotating gear; 901, fourth motor; 902, limit bar; 1001, fixed frame; 1002, fifth motor. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0029] In one embodiment, Figure 1-Figure 3 As shown, a motor stator coil shaping machine includes: a base plate 100, a support plate 200, a first slider 300, a support frame 400 and a clamping assembly, wherein the support plate 200 is arranged below the base plate 100; the first slider 300 is arranged above the support plate 200; the support frame 400 is arranged above the base plate 100; the clamping assembly includes a second slider 501, the second slider 501 is slidably connected to the inside of the support frame 400, the bottom of the second slider 501 is fixedly connected to the limit frame 502, the limit frame 502 is slidably connected to the inside of the clamping block 503, and the limit frame 502 is provided with a first motor on one side. 504, a bidirectional screw is provided at the output end of the first motor 504, the bidirectional screw is rotatably connected to the inside of the limit frame 502, and the threads at both ends of the bidirectional screw are threadedly connected to the inside of the clamping block 503, and a shaping component for shaping the stator coil is provided on the top of the base plate 100, and a driving component for driving the second slider 501 to move is provided on the support frame 400, and a flipping component for flipping the support frame 400 is provided on the first slider 300. By starting the first motor 504, it drives the bidirectional screw to rotate, thereby driving the two clamping blocks 503 to move closer to or away from each other in the limit frame 502.

[0030] In one embodiment, Figure 1 and Figure 2 As shown, the shaping assembly includes a support frame 601, which is fixedly connected to the top of the base plate 100. A lower mold base 602 is also provided on the top of the base plate 100. A cylinder 603 is provided on the top of the support frame 601. The support frame 601 is slidably connected to a limiting rod on all four sides. The bottom of the limiting rod is fixedly connected to an upper shaping module 604, and the output end of the cylinder 603 passes through the support frame 601 and is fixedly connected to the upper shaping module 604. By starting the cylinder 603, it drives the upper shaping module 604 to move, so that it is close to the lower mold base 602 to shape the stator coil.

[0031] In one embodiment, Figure 1 and Figure 3As shown, the driving assembly includes a second motor 701, which is arranged on one side of the support frame 400. The output end of the second motor 701 is provided with a first threaded rod 702, which is rotatably connected to the inside of the support frame 400, and the first threaded rod 702 is threadedly connected to the inside of the second slider 501. By starting the second motor 701, it drives the first threaded rod 702 to rotate, thereby driving the second slider 501 to move inside the support frame 400.

[0032] In one embodiment, Figure 3 As shown, the flip assembly includes a third motor 801, and the third motor 801 is arranged on the top of the first slider 300. The output end of the third motor 801 is provided with a first rotating gear 802, and the first rotating gear 802 is meshed with the second rotating gear 803. The second rotating gear 803 is fixedly connected to a rotating column inside. One end of the rotating column is fixedly connected to the support frame 400, and the other end of the rotating column is rotatably connected to the inside of the first slider 300. By starting the third motor 801, it drives the first rotating gear 802 to rotate, thereby driving the second rotating gear 803 and the rotating column to rotate, thereby driving the support frame 400 to rotate.

[0033] In one embodiment, Figure 1 and Figure 2 As shown, a lifting component for lifting the first slider 300 is provided at the top of the support plate 200, and the lifting component includes a fourth motor 901. The fourth motor 901 is provided at the bottom of the support plate 200, and the top of the support plate 200 is fixedly connected to the limit bar 902, and the top of the limit bar 902 is fixedly connected to the limit plate. The output end of the fourth motor 901 is provided with a second threaded rod, and the other end of the second threaded rod is rotatably connected to the limit plate, and the second threaded rod is threadedly connected to the inside of the first slider 300. By starting the fourth motor 901, it drives the second threaded rod to rotate, thereby driving the first slider 300 to rise and fall on the surface of the limit bar 902.

[0034] In one embodiment, Figure 1 and Figure 2As shown, a moving component for moving the support plate 200 is provided at the bottom of the base plate 100, and the moving component includes a fixed frame 1001, the fixed frame 1001 is fixedly connected to the bottom of the base plate 100, and the support plate 200 is slidably connected to the inside of the fixed frame 1001, and a fifth motor 1002 is provided on one side of the fixed frame 1001, and a third threaded rod is provided at the output end of the fifth motor 1002, the third threaded rod is rotatably connected to the inside of the fixed frame 1001, and the third threaded rod is threadedly connected to the inside of the support plate 200, by starting the fifth motor 1002, it drives the third threaded rod to rotate, thereby driving the support plate 200 to move inside the fixed frame 1001.

[0035] In one embodiment, Figure 1 As shown, a conveying device for conveying the motor stator coil is further provided on the base plate 100 , so that the conveying device can convey the stator coil that needs to be shaped to a suitable position.

[0036] In one embodiment, Figure 1 、 Figure 2 and Figure 3 As shown, the limiting bar 902 is U-shaped, and the first slider 300 is slidably connected to the limiting bar 902 , so that the limiting bar 902 can limit the lifting and lowering of the first slider 300 .

[0037] In one embodiment, Figure 1 and Figure 2 As shown, the bottom of the base plate 100 and the bottom of the fixing frame 1001 are both provided with supporting legs to support the base plate 100 .

[0038] The above embodiment discloses a motor stator coil shaping machine, in which the stator coil to be shaped is conveyed to a suitable position by a conveying device, and then the fifth motor 1002 is started to drive the third threaded rod to rotate, thereby driving the support plate 200 to move inside the fixed frame 1001, so that the support plate 200 reaches a suitable position, and then the fourth motor 901 is started to drive the second threaded rod to rotate, thereby driving the first slider 300 to rise and fall on the surface of the limit bar 902, so that the clamping block 503 is close to the stator coil, and then the second motor 701 is started to drive the first threaded rod 702 to rotate, thereby driving the second slider 501 to move inside the support frame 400, so that it drives the clamping block 503 to reach above the stator coil, and then the first motor 504 is started to drive the bidirectional screw rod to rotate, thereby Drive the two clamping blocks 503 to approach each other in the limit frame 502, thereby clamping the stator coil, and then start the fourth motor 901 again to drive the clamping block 503 and the stator coil to rise, and then start the third motor 801 to drive the first rotating gear 802 to rotate, thereby driving the second rotating gear 803 and the rotating column to rotate, thereby driving the support frame 400 to rotate, so that it drives the stator coil to reach a suitable angle, and then start the fifth motor 1002 again to drive the support plate 200 and the stator coil to the top of the lower die base 602, and then start the fourth motor 901 again to drive the stator coil to the lower die base 602, thereby completing automatic loading, and then start the cylinder 603 to drive the upper shaping module 604 to move, so that it is close to the lower die base 602 to shape the stator coil.

[0039] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.

Claims

1. A motor stator coil shaping machine, comprising: Bottom plate (100); A support plate (200); the support plate (200) is arranged below the bottom plate (100); A first sliding block (300); the first sliding block (300) is arranged above the supporting plate (200); A support frame (400); the support frame (400) is arranged above the bottom plate (100); The invention is characterized in that it also includes a clamping assembly for clamping the stator coil, the clamping assembly includes a second slider (501), the second slider (501) is slidably connected to the inside of the support frame (400), the bottom of the second slider (501) is fixedly connected to the limit frame (502), the limit frame (502) is internally slidably connected with a clamping block (503), a first motor (504) is provided on one side of the limit frame (502), the output end of the first motor (504) is provided with a bidirectional screw rod, the bidirectional screw rod is rotatably connected to the inside of the limit frame (502), and the threads at both ends of the bidirectional screw rod are both threadedly connected to the inside of the clamping block (503), a shaping assembly for shaping the stator coil is provided on the top of the bottom plate (100), a driving assembly for driving the second slider (501) to move is provided on the support frame (400), and a flipping assembly for flipping the support frame (400) is provided on the first slider (300).

2. A motor stator coil shaping machine according to claim 1, characterized in that: The shaping assembly comprises a support frame (601), the support frame (601) is fixedly connected to the top of the base plate (100), the top of the base plate (100) is also provided with a lower mold base (602), the top of the support frame (601) is provided with a cylinder (603), the support frame (601) is slidably connected to the inner periphery of the support frame (601), the bottom of the limit rod is fixedly connected to the upper shaping module (604), and the output end of the cylinder (603) passes through the support frame (601) and is fixedly connected to the upper shaping module (604).

3. The motor stator coil shaping machine according to claim 1, characterized in that: The driving assembly comprises a second motor (701), the second motor (701) is arranged on one side of the support frame (400), the output end of the second motor (701) is provided with a first threaded rod (702), the first threaded rod (702) is rotatably connected to the inside of the support frame (400), and the first threaded rod (702) is threadedly connected to the inside of the second slider (501).

4. The motor stator coil shaping machine according to claim 1, characterized in that: The flip assembly includes a third motor (801), the third motor (801) is arranged on the top of the first slider (300), the output end of the third motor (801) is provided with a first rotating gear (802), the first rotating gear (802) is meshed with a second rotating gear (803), the second rotating gear (803) is fixedly connected to a rotating column inside, one end of the rotating column is fixedly connected to the support frame (400), and the other end of the rotating column is rotatably connected to the inside of the first slider (300).

5. The motor stator coil shaping machine according to claim 1, characterized in that: A lifting assembly for lifting the first slider (300) is provided at the top of the support plate (200), and the lifting assembly includes a fourth motor (901). The fourth motor (901) is provided at the bottom of the support plate (200). The top of the support plate (200) is fixedly connected to a limit bar (902), and the top of the limit bar (902) is fixedly connected to the limit plate. A second threaded rod is provided at the output end of the fourth motor (901), and the other end of the second threaded rod is rotatably connected to the limit plate, and the second threaded rod is threadedly connected to the inside of the first slider (300).

6. The motor stator coil shaping machine according to claim 1, characterized in that: A moving assembly for moving the support plate (200) is provided at the bottom of the base plate (100), the moving assembly comprising a fixed frame (1001), the fixed frame (1001) being fixedly connected to the bottom of the base plate (100), and the support plate (200) being slidably connected to the interior of the fixed frame (1001), a fifth motor (1002) being provided on one side of the fixed frame (1001), a third threaded rod being provided at the output end of the fifth motor (1002), the third threaded rod being rotatably connected to the interior of the fixed frame (1001), and the third threaded rod being threadedly connected to the interior of the support plate (200).

7. The motor stator coil shaping machine according to claim 1, characterized in that: The bottom plate (100) is also provided with a conveying device for conveying the motor stator coil.

8. The motor stator coil shaping machine according to claim 5, characterized in that: The limiting bar (902) is U-shaped, and the first sliding block (300) is slidably connected to the limiting bar (902).

9. The motor stator coil shaping machine according to claim 1, characterized in that: The bottom of the base plate (100) and the bottom of the fixing frame (1001) are both provided with supporting legs.

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