Novel two-phase hybrid stepping motor control system

By introducing a protective dust removal structure into the two-phase hybrid stepper motor control system, the problems of dust pollution and electric shock risk are solved, and the safety of use is improved.

CN223364057UActive Publication Date: 2025-09-19ZHONGHENG ZHUOJING (SHANDONG) AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422081787.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-09-19
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing two-phase hybrid stepper motor control system is prone to dust intrusion during the heat dissipation process, causing circuit board contamination. There is also a risk of electric shock during cleaning, making it less safe to use.

Method used

A protective dust-cleaning control motherboard structure was designed, including components such as a protective mesh cover, a fixing plate, a limit block, and an anti-dismantling rope. After removing the outer shell, a fan is used to clean the circuit board to avoid direct contact with the circuit board. Anti-dismantling ropes and lead blocks are used during disassembly to prevent electric shock.

Benefits of technology

It achieves the prevention of electric shock during the cleaning process, improves the safety of the control device and ensures the safety of the operator.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223364057U_ABST
Patent Text Reader

Abstract

The utility model provides a novel two-phase hybrid stepping motor control system, which comprises a controller shell, and ventilation openings are sequentially formed in the front side and the rear side of the interior of the controller shell from top to bottom, and is characterized in that the lower part of the controller shell is detachably and fixedly connected with a protective dust-cleaning type control mainboard structure; fixing plates are fixedly connected to the left and right sides of the front and rear parts of the protective dust-cleaning type control mainboard structure respectively, and bolt holes are formed in the middle and outer sides of the interiors of the fixing plates respectively. Through the arrangement of the bottom plate, the stepping motor control main board, the concentric-square-shaped fixing frame, the protective net cover, the wiring terminal, the L-shaped limiting block, the rectangular limiting block, the anti-disassembly rope and the lead block, the protection and dust removal effects can be achieved, and the problem that an operator is electrically shocked by the circuit board in the circuit board cleaning process can be effectively avoided; therefore, the use safety of the control device can be effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of stepping motor control, and in particular relates to a novel two-phase hybrid stepping motor control system. Background Art

[0002] A two-phase hybrid stepper motor control system is a device that can control a two-phase hybrid stepper motor. It is mainly composed of a housing, a control circuit board, and wiring terminals. There are still some problems in the actual use of this device. For example, since the device mainly dissipates heat through the vents, a large amount of dust will enter the housing through the vents during use, and then the control circuit board will be contaminated by the dust. When the dust on the circuit board needs to be cleaned, the staff needs to disassemble the housing. After the housing is disassembled, the exposed circuit board can be directly seen. After the power is cut off, there will be residual electricity in the circuit board. Therefore, the staff may be electrocuted by the circuit board during the cleaning process, and the use safety is low. Utility Model Content

[0003] In order to solve the above-mentioned technical problems, the utility model provides a new two-phase hybrid stepper motor control system, which can achieve the effect of dust protection and effectively avoid the problem of operators being electric shocked by circuit boards during the cleaning process, thereby effectively improving the safety of the control device.

[0004] The technical solution is as follows: a new two-phase hybrid stepper motor control system, including a controller housing, and ventilation holes are respectively opened on the front and rear sides of the interior of the controller housing from top to bottom. It is characterized in that the lower part of the controller housing is detachably fixedly connected to a protective dust-cleaning control mainboard structure, and the left and right sides of the front and rear parts of the protective dust-cleaning control mainboard structure are respectively fixedly connected to fixed plates, wherein bolt holes are respectively opened on the middle and outer sides of the interior of the fixed plate.

[0005] Preferably, the protective dust-cleaning control mainboard structure includes a base plate, and a stepper motor control mainboard is detachably fixedly connected to the middle part of the upper part of the base plate; a U-shaped fixing frame is detachably fixedly connected to the middle part of the upper part of the base plate, and the stepper motor control mainboard is arranged on the inner side of the U-shaped fixing frame; a protective mesh cover is fixedly connected to the upper part of the U-shaped fixing frame; a wiring terminal is fixedly connected to the right side of the upper middle part of the base plate, and the wiring terminal is located on the right side of the U-shaped fixing frame, wherein the wiring terminal is electrically connected to the stepper motor control mainboard; L-shaped limit blocks are symmetrically fixedly connected to the front and back sides of the upper middle part of the U-shaped fixing frame, and a first through hole is respectively provided in the middle and outer sides of the horizontal section of the L-shaped limit block; rectangular limit blocks are respectively fixedly connected to the front and back sides of the upper part of the base plate, and the rectangular limit blocks are respectively located on one side of the L-shaped limit block, wherein a second through hole is respectively provided in the middle and upper sides of the inner part of the rectangular limit block; anti-dismantling ropes are respectively arranged between the first through hole and the second through hole, and lead blocks are cast at both ends of the anti-dismantling rope.

[0006] Compared with the prior art, the beneficial effects of the present invention are:

[0007] In the utility model, the arrangement of the base plate, stepper motor control main board, U-shaped fixing frame, protective mesh cover, terminal block, L-shaped limit block, rectangular limit block, anti-dismantling rope and lead block is conducive to achieving the effect of protective dust cleaning, and can effectively avoid the problem of operators being electrocuted by circuit boards during the process of cleaning circuit boards, thereby effectively improving the safety of the control device. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a structural diagram of the present utility model.

[0009] Figure 2 It is a structural diagram of the protective dust-cleaning control mainboard structure of the present utility model.

[0010] Figure 3 It is a partially enlarged schematic diagram of point A of the present invention.

[0011] In the picture:

[0012] 1. Controller housing; 2. Ventilation port; 3. Protective dust-clearing control mainboard structure; 31. Bottom plate; 32. Stepper motor control mainboard; 33. U-shaped fixing bracket; 34. Protective mesh cover; 35. Wiring terminal; 36. L-shaped limit block; 37. Rectangular limit block; 38. Anti-tampering rope; 39. Lead block; 4. Fixing plate. DETAILED DESCRIPTION

[0013] The present invention will be described in detail below with reference to the accompanying drawings. Figure 1As shown, a novel two-phase hybrid stepper motor control system includes a controller housing 1, and ventilation holes 2 are respectively opened on the front and rear sides of the interior of the controller housing 1 from top to bottom; the lower part of the controller housing 1 is detachably fixedly connected with a protective dust-cleaning control mainboard structure 3, and the left and right sides of the front and rear parts of the protective dust-cleaning control mainboard structure 3 are respectively fixedly connected with fixing plates 4, wherein bolt holes are respectively opened on the middle and outer sides of the interior of the fixing plate 4; the protective dust-cleaning control mainboard structure 3 can achieve a protective dust-cleaning effect, which can effectively avoid the problem of operators being electrocuted by the circuit board during the cleaning process, thereby effectively improving the safety of the control device.

[0014] In this embodiment, combined with the Figure 2 and attached Figure 3 As shown, the protective dust-cleaning control mainboard structure 3 includes a base plate 31, and the middle part of the upper part of the base plate 31 is detachably fixedly connected to the stepper motor control mainboard 32; the middle part of the upper part of the base plate 31 is detachably fixedly connected to the U-shaped fixing frame 33, and the stepper motor control mainboard 32 is arranged on the inner side of the U-shaped fixing frame 33; the upper part of the U-shaped fixing frame 33 is fixedly connected to the protective net cover 34; the right side of the upper middle part of the base plate 31 is fixedly connected to the wiring terminal 35, and the wiring terminal 35 is located on the right side of the U-shaped fixing frame 33, wherein the wiring terminal 35 is connected to the stepper motor control mainboard 32 electrical connection setting; L-shaped limit blocks 36 are symmetrically fixedly connected to the front and rear sides of the upper middle part of the U-shaped fixing frame 33, and the middle and outer sides of the horizontal section of the L-shaped limit block 36 are respectively provided with first through holes; the front and rear sides of the upper part of the bottom plate 31 are respectively fixedly connected to rectangular limit blocks 37, and the rectangular limit blocks 37 are respectively located on one side of the L-shaped limit block 36, wherein the middle and upper sides of the inner part of the rectangular limit block 37 are respectively provided with second through holes; anti-dismantling ropes 38 are respectively provided inside between the first through hole and the second through hole, and lead blocks 39 are cast at both ends of the anti-dismantling rope 38.

[0015] In this embodiment, specifically, the upper portion of the bottom plate 31 is detachably fixedly connected to the controller housing 1 , and the controller housing 1 is buckled onto the outer side of the protective mesh cover 34 .

[0016] In this embodiment, specifically, one end of the wiring terminal 35 passes through the right side of the controller housing 1 .

[0017] In this embodiment, specifically, the rectangular limit blocks 37 are all located on the inner side of the controller housing 1 .

[0018] In this embodiment, specifically, the protective mesh cover 34 is a plastic mesh cover.

[0019] In this embodiment, specifically, the U-shaped fixing frame 33 is a U-shaped plastic frame.

[0020] In this embodiment, specifically, the anti-tampering rope 38 is a steel wire rope.

[0021] In this embodiment, specifically, the bottom plate 31 is a plastic plate with a rectangular cross section.

[0022] In this embodiment, specifically, the controller housing 1 is a plastic shell with a rectangular cross section.

[0023] In this embodiment, when cleaning the stepper motor control main board 32, the controller housing 1 is first disassembled, and then the operator can use an external fan to blow and clean the stepper motor control main board 32. Since the stepper motor control main board 32 is blocked by the protective mesh cover 34, the protective mesh cover 34 can prevent the operator from being electrocuted by the stepper motor control main board 32, thereby achieving the effect of protective dust removal, and effectively preventing the operator from being electrocuted by the circuit board during the cleaning process, thereby effectively improving the safety of the control device. When the stepper motor control main board 32 needs to be repaired, professional maintenance personnel can cut the anti-dismantling rope 38, and then the U-shaped fixing frame 33 can be disassembled so that the protective mesh cover 34 no longer blocks the stepper motor control main board 32. At this time, professional maintenance personnel can repair the stepper motor control main board 32. After maintenance, professional maintenance personnel can insert a new anti-dismantling rope 38 between the first through hole and the second through hole, and melt lead blocks 39 at both ends of the anti-dismantling rope 38.

[0024] Utilizing the technical solution described in the present invention, or those skilled in the art designing similar technical solutions inspired by the technical solution of the present invention to achieve the above-mentioned technical effects, all fall within the scope of protection of the present invention.

Claims

1. A novel two-phase hybrid stepper motor control system, comprising a controller housing (1), wherein ventilation openings (2) are provided on the front and rear sides of the controller housing (1) in sequence from top to bottom, and characterized in that: The lower part of the controller housing (1) is detachably fixedly connected to a protective dust-cleaning type control mainboard structure (3), and the left and right sides of the front and rear parts of the protective dust-cleaning type control mainboard structure (3) are respectively fixedly connected to fixing plates (4), wherein the inner middle and outer sides of the fixing plates (4) are respectively provided with bolt holes; the protective dust-cleaning type control mainboard structure (3) comprises a bottom plate (31), and the middle part of the upper part of the bottom plate (31) is detachably fixedly connected to a stepper motor control mainboard (32); the middle part of the upper part of the bottom plate (31) is detachably fixedly connected to a U-shaped fixing frame (33), and the inner side of the U-shaped fixing frame (33) is provided with a stepper motor control mainboard (32); the upper part of the U-shaped fixing frame (33) is fixedly connected to a protective net cover (34); the right middle part of the upper part of the bottom plate (31) is fixedly connected to a wiring terminal (35), and the terminal block (35) is located on the right side of the Chinese-shaped fixing frame (33), wherein the terminal block (35) is electrically connected to the stepper motor control main board (32); the front and rear sides of the upper middle part of the Chinese-shaped fixing frame (33) are symmetrically fixedly connected with L-shaped limit blocks (36), and the inner middle and outer sides of the horizontal section of the L-shaped limit block (36) are respectively provided with first through holes; the front and rear sides of the upper part of the bottom plate (31) are respectively fixedly connected with rectangular limit blocks (37), and the rectangular limit blocks (37) are respectively located on one side of the L-shaped limit block (36), wherein the inner middle and upper sides of the rectangular limit blocks (37) are respectively provided with second through holes; an anti-disassembly rope (38) is respectively provided between the first through hole and the second through hole, and both ends of the anti-disassembly rope (38) are cast with lead blocks (39).

2. The novel two-phase hybrid stepping motor control system according to claim 1, characterized in that: The upper portion of the bottom plate (31) is detachably fixedly connected to a controller housing (1), and the controller housing (1) is buckled onto the outer side of the protective mesh cover (34).

3. The novel two-phase hybrid stepping motor control system according to claim 1, characterized in that: One end of the wiring terminal (35) passes through the right side of the interior of the controller housing (1).

4. The novel two-phase hybrid stepping motor control system according to claim 1, characterized in that: The rectangular limit blocks (37) are all located on the inner side of the controller housing (1).

5. The novel two-phase hybrid stepping motor control system according to claim 1, characterized in that: The protective mesh cover (34) is made of plastic mesh cover.