Intelligent tabletting device of abalone feed production equipment

Abstract

The utility model provides an intelligent tabletting device of abalone feed production equipment. The intelligent tabletting device comprises a mixing unit, a multi-stage compression roller mechanism, a fine adjustment driving unit, a sensor assembly, a storage unit and a main control unit, the mixing unit is connected with the multi-stage compression roller mechanism; the multi-stage compression roller mechanism is connected with the fine adjustment driving unit; the sensor assembly is fixed in the surrounding environment of the multi-stage compression roller mechanism and is used for monitoring environment data; and the main control unit is respectively connected with the fine tuning driving unit, the sensor assembly and the storage unit. According to the utility model, the production parameters can be finely adjusted according to the change of the production environment, so that the consistency and the stability of the product quality are improved, and the production efficiency is greatly improved.

Description

Technical field

[0001] The utility model relates to abalone feed production equipment, in particular to a tablet pressing device of the abalone feed production equipment. [Background Technology]

[0002] With the development of the aquaculture industry, the cultivation of high-end seafood such as abalone is gaining increasing attention, and the demand for abalone feed, a key input, has also grown accordingly. To improve feed utilization and abalone growth performance, various types of abalone feed preparation equipment have emerged on the market. Tablet presses are widely used in the industry because they can effectively improve feed particle structure and increase nutrient absorption. However, existing abalone feed tableting equipment still has some shortcomings, which limit its further application and development.

[0003] Traditional abalone feed production equipment mostly uses a mechanical tableting method with fixed parameters. Although this method can meet basic feed forming requirements, it cannot flexibly respond to different environmental conditions (such as changes in ambient temperature and humidity).

[0004] With the development of the aquaculture industry, the demand for feed quality is increasing, which has led to an increased demand for smarter feed production equipment that is more adaptable to environmental changes. Currently, the two traditional tableting machines commonly used in the industry are fixed pressure and manual adjustment. The fixed pressure type has the advantages of simple operation and low maintenance costs, but its disadvantages are poor flexibility and difficulty in maintaining optimal tableting results under different environmental conditions. Manual adjustment equipment can adapt to environmental changes to a certain extent, but the need for frequent manual intervention leads to low production efficiency and is prone to human error. In addition, neither of these devices considers the use of automated control systems to optimize the tableting process, resulting in a lack of precision and consistency in the production process.

[0005] Existing feed production equipment generally has the problem of poor adaptability, especially the inability to respond in a timely manner to fluctuations in environmental factors, which affects the consistency and stability of the final product quality. In particular, if the product is not firm enough after tableting, it will disperse prematurely and dissolve into the seawater after being put into the abalone breeding box, and cannot be fully consumed by the abalone, resulting in waste; however, if the firmness exceeds expectations, it will make the abalone difficult to eat. [Utility Model Content]

[0006] In view of this, the technical problem to be solved by the present invention is to provide an intelligent tableting device for abalone feed production equipment, which can fine-tune production parameters according to changes in the production environment, thereby improving the consistency and stability of product quality and greatly improving production efficiency.

[0007] To achieve the aforementioned novel purpose, the technical solution adopted in the embodiment of the present utility model is: an intelligent tableting device for abalone feed production equipment, comprising a mixing unit, a multi-stage pressing roller mechanism, a fine-tuning drive unit, a sensor assembly, a storage unit and a main control unit;

[0008] The mixing unit is connected to the multi-stage pressing roller mechanism;

[0009] The multi-stage pressing roller mechanism is connected to the fine-tuning drive unit;

[0010] The sensor assembly includes a temperature sensor and a humidity sensor, and is fixed in the surrounding environment of the multi-stage pressing roller mechanism;

[0011] The main control unit is connected to the fine-tuning drive unit, the sensor assembly and the storage unit respectively.

[0012] Furthermore, the multi-stage pressing roller mechanism includes a primary pressing roller unit, a secondary pressing roller unit, a tertiary pressing roller unit, a quaternary pressing roller unit and a quintuple pressing roller unit;

[0013] The fine-tuning drive unit includes a primary fine-tuning drive, a secondary fine-tuning drive, a tertiary fine-tuning drive, a quaternary fine-tuning drive and a quintuple fine-tuning drive;

[0014] The sensor assembly includes a plurality of temperature sensors and a plurality of humidity sensors, and the feed ends of the primary pressure roller unit, the secondary pressure roller unit, the tertiary pressure roller unit, the quaternary pressure roller unit, and the fifth pressure roller unit are each provided with one of the temperature sensors and one of the humidity sensors;

[0015] The primary pressure roller unit is connected to the main control unit via the primary fine-tuning drive, the secondary pressure roller unit is connected to the main control unit via the secondary fine-tuning drive, the tertiary pressure roller unit is connected to the main control unit via the tertiary fine-tuning drive, the quaternary pressure roller unit is connected to the main control unit via the quaternary fine-tuning drive, and the quintuple pressure roller unit is connected to the main control unit via the quintuple fine-tuning drive.

[0016] Furthermore, the present invention also includes a human-computer interaction interface, which is connected to the main control unit.

[0017] Furthermore, the mixing unit includes a screw mixer, a water pump and a water tank. A plurality of water inlet nozzles are provided on the side wall of the screw mixer, and the water inlet nozzles are connected to the water tank through the water pump.

[0018] Furthermore, the present invention further comprises a communication unit, which connects the control unit and the remote client.

[0019] The advantages of the present invention are as follows: the intelligent tablet pressing device of the present invention obtains real-time monitoring data of the environmental parameters around the multi-stage roller mechanism by fixing the sensor assembly in the surrounding environment of the multi-stage roller mechanism and transmits it to the main control unit. The main control unit compares the monitoring data with the environmental parameters corresponding to the current production process formula to determine whether the current production process formula needs to be fine-tuned. If so, a fine-tuning instruction is issued to the fine-tuning drive unit to adjust the working parameters of each roller unit in the multi-stage roller mechanism, thereby controlling the working parameters of each roller unit to match the surrounding environment. The present invention can significantly improve the environmental adaptability of the tablet pressing device and maintain a stable tablet pressing effect even under large environmental changes; reduce the number of human interventions, improve the automation level of the entire production line, and help reduce labor costs; and optimize the material flow characteristics and improve product quality by precisely controlling the working parameters of the rollers.

Brief Description of the Drawings

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 It is a schematic diagram of the overall structure of the intelligent tablet pressing device of the utility model.

[0022] Figure 2 This is a principle block diagram of the fine-tuning control of the utility model. [Specific implementation method]

[0023] The embodiment of the utility model provides an intelligent tablet pressing device for abalone feed production equipment, which can fine-tune production parameters according to changes in the production environment, thereby improving the consistency and stability of product quality and greatly improving production efficiency.

[0024] The technical solution in the embodiment of the present invention is to solve the above problems, and the overall idea is as follows: the intelligent tableting device of the present invention fixes the sensor component in the surrounding environment of the multi-stage pressing roller mechanism to obtain real-time monitoring data of the environmental parameters around the multi-stage pressing roller mechanism and transmits it to the main control unit. The main control unit compares the monitoring data with the environmental parameters corresponding to the current production process formula to determine whether the current production process formula needs to be fine-tuned. If so, a fine-tuning instruction is issued to the fine-tuning drive unit to adjust the working parameters of each level of the pressing roller unit in the multi-stage pressing roller mechanism, thereby controlling the working parameters of each level of the pressing roller unit to match the surrounding environment, ensuring that the tableting quality and production efficiency are not affected by the external environment, realizing intelligent production, improving the consistency and stability of product quality, and greatly improving production efficiency.

[0025] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0026] See also Figure 1 and Figure 2 As shown, the intelligent tableting device 100 of the abalone feed production equipment of the present invention includes a mixing unit 1, a multi-stage pressing roller mechanism 2, a fine-tuning drive unit 3, a sensor component 4, a storage unit 5 and a main control unit 6.

[0027] The mixing unit 1 is connected to the multi-stage roller mechanism 2, and is used to add water to the dry powdered raw materials of the abalone feed, shake them evenly, and feed the multi-stage roller mechanism 2. The mixing unit may further include a screw mixer 11, a water pump 12, and a water tank 13. The side wall of the screw mixer 11 is provided with a plurality of water inlet nozzles 14, and the water inlet nozzles 14 are connected to the water tank 13 through the water pump 12, so that the raw materials in the screw mixer 11 can be mixed with water according to the appropriate amount of water extracted by the water pump 12.

[0028] The multi-stage pressing roller mechanism 2 is connected to the fine-tuning drive unit 3 ; the adjustment of the working parameters of the multi-stage pressing roller mechanism 2 can be achieved through the fine-tuning drive unit 3 .

[0029] The sensor assembly 4 is fixed in the surrounding environment of the multi-stage pressing roller mechanism 2 and is used to monitor environmental data, such as ambient temperature and humidity.

[0030] The main control unit 6 is connected to the fine-tuning drive unit 3, the sensor assembly 4, and the storage unit 5. It receives environmental data monitored by the sensor assembly 4 and makes judgments. If fine-tuning is required, it matches a new production process recipe with the storage unit 5 and fine-tunes the operating parameters of the multi-stage roller mechanism 2 based on the new production process recipe. Alternatively, it can predict the optimal roller spacing and other important new operating parameters (such as the position and speed of each roller) based on a preset, pre-stored empirical formula or machine learning model. The calculated new operating parameters are then sent to the fine-tuning unit 3, which adjusts the position and speed of each roller unit in the multi-stage roller mechanism 2 accordingly to achieve the desired sheeting effect.

[0031] Furthermore, the multi-stage pressing roller mechanism 2 includes a primary pressing roller unit 21 , a secondary pressing roller unit 22 , a tertiary pressing roller unit 23 , a quaternary pressing roller unit 24 and a quintuple pressing roller unit 25 .

[0032] The fine-tuning drive unit 3 includes a primary fine-tuning drive 31 , a secondary fine-tuning drive 32 , a tertiary fine-tuning drive 33 , a quaternary fine-tuning drive 34 and a quintuple fine-tuning drive 35 .

[0033] The sensor assembly 4 includes a plurality of temperature sensors 41 and a plurality of humidity sensors 42. Both the temperature sensors 41 and the humidity sensors 42 are high-precision models, with the measurement error of the temperature sensor 41 not exceeding ±0.5°C. A temperature sensor 41 and a humidity sensor 42 are each disposed at the feed end of the primary pressure roller unit 21, the secondary pressure roller unit 22, the tertiary pressure roller unit 23, the quaternary pressure roller unit 24, and the quintuple pressure roller unit 25.

[0034] The primary pressure roller unit 21 is connected to the main control unit 6 via the primary fine-tuning drive 31, the secondary pressure roller unit 22 is connected to the main control unit 6 via the secondary fine-tuning drive 32, the tertiary pressure roller unit 23 is connected to the main control unit 6 via the tertiary fine-tuning drive 33, the quaternary pressure roller unit 24 is connected to the main control unit 6 via the quaternary fine-tuning drive 34, and the quintuple pressure roller unit 25 is connected to the main control unit 6 via the quintuple fine-tuning drive 35. Thus, each pressure roller unit is capable of independent fine-tuning, improving adjustment accuracy.

[0035] Furthermore, the present invention includes a human-machine interface 7 and a communication unit 8. The human-machine interface 7 is connected to the main control unit, allowing the user to set the initial production process formula, view the current production process formula in real time, and observe fine-tuning in real time. The communication unit 8 is connected to the control unit 6 and the remote client, and is used to send the production process formula before and after adjustment to the remote client for relevant personnel to view.

[0036] The working process and working principle of this utility model are as follows:

[0037] When the device is started, the sensor assembly 4 begins to collect the ambient temperature and transmits it to the main control unit 6 via the communication interface. The main control unit 6 obtains new operating parameters based on the existing process recipe pre-stored in the storage unit 5, or predicts the optimal roller spacing and other important new operating parameters (such as the position and speed of each roller) based on a pre-stored empirical formula or machine learning model. The calculated new operating parameters are then sent to the fine-tuning unit 3, which adjusts the position and speed of each roller accordingly to achieve the desired tableting effect. Throughout the process, the human-machine interface 7 displays the current status and related set values, facilitating monitoring and debugging. If an abnormality is found, the parameters can be manually fine-tuned through the human-machine interface 7 until the desired result is achieved.

[0038] Although the specific implementation methods of the present invention are described above, those skilled in the art should understand that the specific embodiments described are merely illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. An intelligent tabletting device for abalone feed production equipment, characterized in that: It includes a mixing unit, a multi-stage pressing roller mechanism, a fine-tuning drive unit, a sensor component, a storage unit and a main control unit; The mixing unit is connected to the multi-stage pressing roller mechanism; The multi-stage pressing roller mechanism is connected to the fine-tuning drive unit; The sensor assembly is fixed in the surrounding environment of the multi-stage pressure roller mechanism and is used to monitor environmental data; The main control unit is connected to the fine-tuning drive unit, the sensor assembly and the storage unit respectively.

2. The intelligent tabletting device of a abalone feed production equipment as claimed in claim 1, wherein: The multi-stage pressing roller mechanism includes a primary pressing roller unit, a secondary pressing roller unit, a tertiary pressing roller unit, a quaternary pressing roller unit and a quintuple pressing roller unit; The fine-tuning drive unit includes a primary fine-tuning drive, a secondary fine-tuning drive, a tertiary fine-tuning drive, a quaternary fine-tuning drive and a quintuple fine-tuning drive; The sensor assembly includes a plurality of temperature sensors and a plurality of humidity sensors, and the feed ends of the primary pressure roller unit, the secondary pressure roller unit, the tertiary pressure roller unit, the quaternary pressure roller unit, and the fifth pressure roller unit are each provided with one of the temperature sensors and one of the humidity sensors; The primary pressure roller unit is connected to the main control unit via the primary fine-tuning drive, the secondary pressure roller unit is connected to the main control unit via the secondary fine-tuning drive, the tertiary pressure roller unit is connected to the main control unit via the tertiary fine-tuning drive, the quaternary pressure roller unit is connected to the main control unit via the quaternary fine-tuning drive, and the quintuple pressure roller unit is connected to the main control unit via the quintuple fine-tuning drive.

3. The intelligent tabletting device of a abalone feed production equipment as claimed in claim 1, wherein: It also includes a human-computer interaction interface, which is connected to the main control unit.

4. The intelligent tableting device of a abalone feed production equipment as claimed in claim 1, wherein: The mixing unit includes a screw mixer, a water pump and a water tank. A plurality of water inlet nozzles are provided on the side wall of the screw mixer, and the water inlet nozzles are connected to the water tank through the water pump.

5. The intelligent tableting device of a abalone feed production equipment as claimed in claim 1, wherein: It also includes a communication unit, which connects the main control unit and the remote client.

Images