Traditional Chinese medicine extract spray drying equipment

By introducing material pumps, hot air blowers, temperature sensors and PLC control systems into the spray drying equipment for Chinese herbal extracts, automatic temperature regulation of the spray drying process of Chinese herbal extracts is achieved, which solves the problem of damage to Chinese herbal extracts caused by improper temperature during the drying process and improves drying efficiency and product quality.

CN223366245UActive Publication Date: 2025-09-23BEIJING SHENZHOU FLAVOURING TECH CO LTD
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Patent Information

Application Number
CN202422709344.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-23
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Existing spray drying equipment for Chinese herbal medicine extracts cannot automatically adjust the drying temperature according to the spray volume, material temperature, volume and temperature of the drying hot air of the Chinese herbal medicine extracts, resulting in incomplete drying when the drying temperature is too low and damage to the Chinese herbal medicine extracts when the drying temperature is too high.

Method used

Material pumps, hot air blowers, temperature sensors, flow meters and PLC control systems are used to achieve automatic temperature regulation during the spray drying process of Chinese herbal medicine extracts. The operating frequencies of the material pumps and hot air blowers are controlled by frequency converters to ensure the drying effect while avoiding damage to the Chinese herbal medicine extracts.

Benefits of technology

The precise temperature control during the spray drying process of Chinese herbal medicine extracts is achieved, ensuring that the Chinese herbal medicine extracts are completely dried without being damaged, thereby improving drying efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spray drying, in particular to traditional Chinese medicine extract spray drying equipment. According to the technical scheme, the device comprises a material pump, an air heater, a control box and a drying box, the output end of the material pump is fixedly connected with a material conveying pipe, the tail end of the material conveying pipe is fixedly connected with a material flow meter, the tail end of the material flow meter is fixedly connected with an atomization device, and the atomization device is fixedly installed in the drying box; the output end of the air heater is fixedly connected with a hot air conveying pipe, and the tail end of the hot air conveying pipe is fixedly connected with an air flow meter. In the spray drying process of the traditional Chinese medicine extract, the drying temperature during spray drying of the traditional Chinese medicine extract can be automatically adjusted according to the spray volume of the traditional Chinese medicine extract, the material temperature of the traditional Chinese medicine extract, the air volume of dry hot air and the air temperature of the dry hot air; the traditional Chinese medicine extract is prevented from being damaged while the drying effect of the traditional Chinese medicine extract is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of spray drying, in particular to a spray drying device for traditional Chinese medicine extracts. Background Art

[0002] Spray drying is a drying method that uses an atomizer to disperse the raw material liquid into droplets and uses hot gas (air, nitrogen or superheated steam) to dry the droplets to obtain the product. The droplet group has a large surface area, so the drying time required for the material is relatively short.

[0003] At present, during the use of spray drying equipment for Chinese herbal medicine extracts, it is unable to automatically adjust the drying temperature of the Chinese herbal medicine extracts during spray drying according to the spray amount of the Chinese herbal medicine extracts, the material temperature of the Chinese herbal medicine extracts, the air volume of the drying hot air and the air temperature of the drying hot air. If the drying temperature is too low, the Chinese herbal medicine extracts cannot be completely dried, while if the drying temperature is too high, the extracts are easily damaged. Therefore, we propose a spray drying equipment for Chinese herbal medicine extracts. Utility Model Content

[0004] The purpose of the utility model is to provide a spray drying device for Chinese herbal medicine extracts, which has the advantage of automatically adjusting the drying temperature of the Chinese herbal medicine extracts during spray drying according to the spray amount of the Chinese herbal medicine extracts, the material temperature of the Chinese herbal medicine extracts, the air volume of the drying hot air and the air temperature of the drying hot air during the spray drying process of the Chinese herbal medicine extracts, thereby ensuring that the Chinese herbal medicine extracts achieve the drying effect while avoiding damage to the Chinese herbal medicine extracts. It solves the problem that the current spray drying device for Chinese herbal medicine extracts cannot automatically adjust the drying temperature of the Chinese herbal medicine extracts during spray drying according to the spray amount of the Chinese herbal medicine extracts, the material temperature of the Chinese herbal medicine extracts, the air volume of the drying hot air and the air temperature of the drying hot air during use, that is, when the drying temperature is too low, the Chinese herbal medicine extracts cannot be completely dried, and when the drying temperature is too high, the Chinese herbal medicine extracts are easily damaged.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spray drying device for Chinese medicine extract, comprising a material pump, a hot air blower, a control box and a drying box, wherein the output end of the material pump is fixedly connected to a material conveying pipe, the end of the material conveying pipe is fixedly connected to a material flow meter, the end of the material flow meter is fixedly connected to an atomizing device, and the atomizing device is fixedly installed inside the drying box, the output end of the hot air blower is fixedly connected to a hot air conveying pipe, the end of the hot air conveying pipe is fixedly connected to an air volume flow meter, and the end of the air volume flow meter is fixedly connected to the outer surface of the drying box near the atomizing device, temperature sensors are fixedly installed near the end positions of the outer surfaces of the material conveying pipe and the hot air conveying pipe, and two frequency converters and a PLC are fixedly installed inside the control box.

[0006] Preferably, the hot air blower is a variable frequency blower, and the material pump is a variable frequency pump.

[0007] Preferably, the two temperature sensors pass through the material conveying pipe and the hot air conveying pipe respectively.

[0008] Preferably, the material flow meter, air flow meter and two temperature sensors are all electrically connected to the PLC.

[0009] Preferably, the hot air blower and the material pump are electrically connected to two frequency converters respectively, and both of the two frequency converters are electrically connected to the PLC.

[0010] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0011] The utility model is provided with a hot air blower, a material pump, a material conveying pipe, a material flow meter, a hot air conveying pipe, an air volume flow meter, a temperature sensor, a frequency converter and a PLC, so that in the process of spray drying of the Chinese medicine extract, the drying temperature of the Chinese medicine extract during spray drying can be automatically adjusted according to the spray amount of the Chinese medicine extract, the material temperature of the Chinese medicine extract, the air volume of the drying hot air and the air temperature of the drying hot air, so as to ensure that the Chinese medicine extract achieves the drying effect while avoiding the damage of the Chinese medicine extract. The Chinese medicine extract material is conveyed to the atomizing device through the material pump and the material conveying pipe, and is sprayed into the interior of the drying box through the atomizing device, and the flow rate of the Chinese medicine extract is monitored by the material flow meter, and the hot air blower The dry hot air is transported to the inside of the drying box through the hot air conveying pipe and contacts with the atomized droplets of the Chinese herbal medicine extract to dry the droplets and obtain the required Chinese herbal medicine extract. During the dry hot air conveying process, the air volume is monitored by the air flow meter, and the wind temperature of the dry hot air and the material temperature of the Chinese herbal medicine extract are monitored by two temperature sensors. The wind temperature, material temperature, air volume and material quantity data are transmitted to the PLC. The PLC calculates according to the data and sends a control signal to the frequency converter based on the calculated data. The frequency converter controls the operating frequency of the material pump and the hot air blower to achieve the drying effect of the Chinese herbal medicine extract atomized in the drying box while ensuring that the Chinese herbal medicine extract will not be damaged by high temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0013] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0014] Figure 3 This is a schematic diagram of the top view of the structure of the utility model;

[0015] Figure 4 This is a schematic diagram of the partial main cross-sectional structure of the control box of the utility model.

[0016] Figure numerals: 1. Material pump; 2. Hot air blower; 3. Control box; 4. Drying box; 5. Material conveying pipe; 6. Atomizing device; 7. Temperature sensor; 8. Material flow meter; 9. Hot air conveying pipe; 10. Air volume flow meter; 11. Frequency converter; 12. PLC. DETAILED DESCRIPTION

[0017] The technical solution of the present invention is further described below with reference to the accompanying drawings and specific embodiments.

[0018] like Figure 1-Figure 4 As shown, the utility model proposes a spray drying equipment for Chinese herbal medicine extracts, comprising a material pump 1, a hot air blower 2, a control box 3 and a drying box 4. The material pump 1 is a variable frequency pump. The output end of the material pump 1 is fixedly connected to a material conveying pipe 5. The end of the material conveying pipe 5 is fixedly connected to a material flow meter 8. The material flow meter 8 monitors the flow of the Chinese herbal medicine extract flowing through the material conveying pipe 5. The end of the material flow meter 8 is fixedly connected to an atomizing device 6, and the atomizing device 6 is fixedly installed inside the drying box 4. The atomizing device 6 atomizes the Chinese herbal medicine extract and sprays it into the drying box 4.

[0019] The hot air blower 2 is a variable frequency blower. The output end of the hot air blower 2 is fixedly connected to a hot air delivery pipe 9. The end of the hot air delivery pipe 9 is fixedly connected to an air volume flowmeter 10. The end of the air volume flowmeter 10 is fixedly connected to the outer surface of the drying box 4 near the atomizing device 6. The hot air blower 2 delivers dry hot air to the inside of the drying box 4, and contacts with the atomized droplets of the traditional Chinese medicine extract, and dries the droplets to obtain the required traditional Chinese medicine extract. The dry air volume entering the drying box 4 is monitored by the air volume flowmeter 10.

[0020] Temperature sensors 7 are fixedly installed on the outer surfaces of the material conveying pipe 5 and the hot air conveying pipe 9 near the end positions. The two temperature sensors 7 pass through the material conveying pipe 5 and the hot air conveying pipe 9 respectively. The probes of the two temperature sensors 7 are respectively located inside the material conveying pipe 5 and the hot air conveying pipe 9. The two temperature sensors 7 monitor the material temperature inside the material conveying pipe 5 and the wind temperature inside the hot air conveying pipe 9 respectively. Two frequency converters 11 and PLC12 are fixedly installed inside the control box 3. The material flow meter 8, the air volume flow meter 10 and the two temperature sensors 7 are all electrically connected to the PLC12. The data of the amount of material flowing through the material conveying pipe 5, the air volume flowing through the hot air conveying pipe 9, the material temperature inside the material conveying pipe 5 and the wind temperature inside the hot air conveying pipe 9 are all transmitted to the PLC12. The hot air blower 2 and the material pump 1 are respectively electrically connected to the two frequency converters 11, and the two frequency converters 11 are both electrically connected to the PLC12. The PLC12 controls the operating frequencies of the material pump 1 and the hot air blower 2 according to the two frequency converters 11.

[0021] When the present invention is in use, the Chinese medicine extract material is transported to the atomizing device 6 through the material pump 1 and the material conveying pipe 5, and is sprayed into the drying box 4 through the atomizing device 6, and the flow of the Chinese medicine extract is monitored by the material flow meter 8, and the hot air blower 2 conveys the dry hot air into the drying box 4 through the hot air conveying pipe 9, and contacts the atomized droplets of the Chinese medicine extract to dry the droplets and obtain the required Chinese medicine extract. In the process of conveying the dry hot air, the air volume is monitored by the air volume flowmeter 10, and the wind temperature of the dry hot air and the material temperature of the Chinese medicine extract are monitored by two temperature sensors 7, and the wind temperature, material temperature, air volume and material quantity data are transmitted to the PLC 12, and the PLC 12 calculates according to the data and sends a control signal to the frequency converter 11 according to the calculated data. The frequency converter 11 controls the operating frequency of the material pump 1 and the hot air blower 2 to achieve the drying effect of the Chinese medicine extract atomized in the drying box 4 while ensuring that the Chinese medicine extract is not damaged by high temperature.

[0022] The above specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A Chinese herbal medicine extract spray drying device, comprising a material pump (1), a hot air blower (2), a control box (3) and a drying box (4), characterized in that: The output end of the material pump (1) is fixedly connected to a material conveying pipe (5), the end of the material conveying pipe (5) is fixedly connected to a material flow meter (8), the end of the material flow meter (8) is fixedly connected to an atomizing device (6), and the atomizing device (6) is fixedly installed inside the drying box (4), the output end of the hot air blower (2) is fixedly connected to a hot air conveying pipe (9), the end of the hot air conveying pipe (9) is fixedly connected to an air volume flow meter (10), and the end of the air volume flow meter (10) is fixedly connected to the outer surface of the drying box (4) near the atomizing device (6), the outer surfaces of the material conveying pipe (5) and the hot air conveying pipe (9) are both fixedly installed with temperature sensors (7) near the end positions, and two frequency converters (11) and a PLC (12) are fixedly installed inside the control box (3).

2. A Chinese medicine extract spray drying device according to claim 1, characterized in that: The hot air blower (2) is a variable frequency blower, and the material pump (1) is a variable frequency pump.

3. A Chinese medicine extract spray drying device according to claim 1, characterized in that: The two temperature sensors (7) pass through the material conveying pipe (5) and the hot air conveying pipe (9) respectively.

4. A Chinese medicine extract spray drying device according to claim 1, characterized in that: The material flow meter (8), the air flow meter (10) and the two temperature sensors (7) are all electrically connected to the PLC (12).

5. The spray drying device for Chinese herbal medicine extract according to claim 1, characterized in that: The hot air blower (2) and the material pump (1) are electrically connected to two frequency converters (11), respectively, and both frequency converters (11) are electrically connected to a PLC (12).