Grain sample stirring and quantitative conveying device

By integrating a stirring device and a feeding pipeline group in the grain hopper, the problems of manpower waste and uneven mixing in grain sample testing are solved, automatic stirring and quantitative delivery are achieved, and the detection efficiency and accuracy are improved.

CN223366682UActive Publication Date: 2025-09-23JILIN SANHAO AUTOMATION TECH DEV CO LTD
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Patent Information

Application Number
CN202422849422.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-23
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing technology for grain sample detection has problems such as waste of manpower and uneven sample mixing, and lacks automated mixing and quantitative conveying devices.

Method used

A grain sample stirring and quantitative conveying device is designed. The stirring device integrated in the grain hopper stirs the grain and conveys the grain sample to the laboratory and the remaining grain box respectively through the conveying pipeline group. The quantitative feeding is achieved by the combination of valves and pipelines.

Benefits of technology

It realizes the automatic mixing and quantitative delivery of grain samples, and improves the degree of automation and precision control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a grain sample stirring and quantitative conveying device which comprises a plurality of cyclone dust collectors and a grain hopper, a stirring assembly is integrated in the grain hopper, and the stirring assembly stirs grain samples in the grain hopper through stirring blades located in the grain hopper and close to the bottom. The conveying pipeline group is communicated with a discharge hole in the lower end of the grain hopper; the conveying pipeline group comprises a residual grain pipeline communicated with the grain hopper; the quantitative pipeline is communicated with the residual grain pipeline; a grain sample output by the grain hopper partially enters the quantitative pipeline through the residual grain pipeline, and partially enters the residual grain tank below the device through the residual grain pipeline; the quantitative pipeline is provided with an inserting plate electric valve, and the communicating state of the quantitative pipeline is controlled through the inserting plate electric valve. According to the device disclosed by the utility model, the stirring device integrated in the grain hopper is used for stirring grain samples, the grain samples are respectively conveyed into the laboratory and the residual grain tank by utilizing the conveying pipeline group, and quantitative conveying is realized through the matching of the valve and the pipeline.
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Description

Technical Field

[0001] The utility model relates to the technical field of quantitative detection of grain samples, in particular to a grain sample stirring and quantitative conveying device. Background Art

[0002] Currently, grain sample testing on the market requires mixing of grain samples first, but the current mixing methods are mostly semi-automatic or manual, which wastes manpower or causes uneven mixing. There is no device in the prior art that can achieve automatic mixing and quantitative delivery.

[0003] Therefore, based on the above technical problems, technicians in this field urgently need to develop a grain sample stirring and quantitative delivery device. Utility Model Content

[0004] The purpose of the utility model is to provide a grain sample stirring and quantitative conveying device, which stirs the grain sample through a stirring device integrated in the grain hopper, and uses a feeding pipeline group to convey the grain sample to the laboratory and the remaining grain box respectively, and realizes quantitative feeding through the cooperation of valves and pipelines.

[0005] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0006] The utility model provides a grain sample stirring and quantitative conveying device, which comprises:

[0007] Multiple shakers for receiving grain samples delivered by the grain supply equipment at the upstream end of the process;

[0008] A grain hopper located below the plurality of Shakron processes and connected to the feed port of the Shakron for receiving grain samples, wherein a stirring assembly is integrated inside the grain hopper, and the stirring assembly stirs the grain sample in the grain hopper through a stirring blade located near the bottom of the grain hopper; and

[0009] a feed pipe group connected to the lower discharge port of the grain hopper;

[0010] The material delivery pipeline group includes:

[0011] a surplus grain pipeline in communication with the grain hopper; and

[0012] a quantitative pipeline connected to the surplus grain pipeline;

[0013] The grain sample outputted from the grain hopper partially enters the quantitative pipe through the surplus grain pipe, and partially enters the surplus grain box below the device through the surplus grain pipe;

[0014] A plug-in electric valve is installed on the quantitative pipeline to control the communication state of the quantitative pipeline through the plug-in electric valve.

[0015] Furthermore, the device also includes a steel structure frame;

[0016] The grain hopper is fixed to the upper part of the steel structure frame through a steel structure crossbeam, and a plurality of shakers are arranged at intervals on the upper end of the grain hopper, and the discharge port of the shaker is controlled by an electric grain discharge door.

[0017] A bottom crossbeam is provided at the lower part of the steel structure frame, and the bottom crossbeam is used to fix the surplus grain box;

[0018] A sample receiving platform is provided at the bottom of the steel structure frame.

[0019] Furthermore, a first plug-in electric valve is installed at a position of the surplus grain pipeline close to the discharge port of the grain hopper, and the quantitative pipeline is connected to a position of the surplus grain pipeline close to the first plug-in electric valve;

[0020] A second plug-in electric valve is installed on the quantitative pipeline;

[0021] The quantitative pipeline extends obliquely downward from one end close to the surplus grain pipeline to one end connected to the laboratory.

[0022] Furthermore, the surplus grain pipeline adopts a stainless steel pipe with a specification of DN150, and the quantitative pipeline adopts a stainless steel pipe with a specification of DN100;

[0023] The specification of the first plug-in electric valve is DN150;

[0024] The specification of the second plug-in plate electric valve is DN100.

[0025] Furthermore, the stirring assembly includes:

[0026] A stirring shaft connected to the lower portion of the grain hopper is rotatably provided with stirring blades evenly distributed around the stirring shaft, wherein the stirring blades are made of hard plastic; and

[0027] A rotating component connecting the stirring shaft and the grain hopper.

[0028] Furthermore, the rotating component includes:

[0029] a fixing plate welded and fixed to the grain hopper;

[0030] A bearing seat is assembled and fixed to the fixing plate by fastening bolts, a bearing is installed in the bearing seat, and the stirring shaft is rotatably connected to the grain hopper through the bearing.

[0031] Furthermore, the thickness of the lower inner portion of the grain hopper is 200 mm;

[0032] The width of the stirring blade is 150 mm.

[0033] In the above technical solution, the grain sample stirring and quantitative conveying device provided by the present invention has the following beneficial effects:

[0034] The device of the utility model stirs the grain sample by means of a stirring device integrated in the grain hopper, and transports the grain sample to the laboratory and the remaining grain box respectively by means of a feeding pipeline group, and realizes quantitative feeding by means of the cooperation of valves and pipelines. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0036] Figure 1 A schematic diagram of the structure of a grain sample stirring and quantitative conveying device provided in an embodiment of the present utility model;

[0037] Figure 2 A side view of a stirring assembly of a grain sample stirring and quantitative conveying device provided in an embodiment of the present invention;

[0038] Figure 3 A cross-sectional view of the stirring assembly and grain hopper connection structure of the grain sample stirring and quantitative conveying device provided in an embodiment of the present invention.

[0039] Description of reference numerals:

[0040] 10. Steel structure frame; 11. Steel structure beam; 12. Bottom beam; 13. Sample receiving platform;

[0041] 1. Shaker; 2. Grain hopper; 3. Mixing assembly;

[0042] 101. Electric grain door;

[0043] 301, stirring shaft; 302, stirring blade; 303, fixing plate; 304, bearing seat; 305, bearing;

[0044] 401, surplus grain pipeline; 402, quantitative pipeline; 403, first plug-in plate electric valve; 404, second plug-in plate electric valve. DETAILED DESCRIPTION

[0045] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0046] See also Figures 1 to 3 As shown;

[0047] This embodiment discloses a grain sample stirring and quantitative conveying device, which includes:

[0048] Multiple shakers 1 for receiving grain samples delivered by the grain supply equipment at the upstream end of the process;

[0049] A grain hopper 2 is located below the multiple shakers 1 and is connected to the feed port of the shakers 1 for receiving grain samples. The grain hopper 2 has a stirring assembly 3 integrated therein. The stirring assembly 3 stirs the grain sample in the grain hopper 2 via a stirring blade 302 located near the bottom of the grain hopper 2; and

[0050] A material delivery pipeline group connected to the lower end discharge port of the grain hopper 2;

[0051] The material conveying pipeline group includes:

[0052] A surplus grain pipeline 401 in communication with the grain hopper 2; and

[0053] a quantitative pipeline 402 connected to the surplus grain pipeline 401;

[0054] The grain sample outputted from the grain hopper 2 partially enters the quantitative pipe 402 through the surplus grain pipe 401, and partially enters the surplus grain box 5 below the device through the surplus grain pipe 401;

[0055] A plug-in electric valve is installed on the quantitative pipeline 402 to control the connection state of the quantitative pipeline 402 through the plug-in electric valve.

[0056] Specifically, this embodiment discloses a grain sample stirring and quantitative conveying device, which includes a grain hopper 2 and a shaker 1. The shaker 1 is arranged near the feeding end of the grain hopper 2 and conveys the grain sample into the grain hopper 2 after dust removal. The grain hopper 2 of this embodiment is integrated with a stirring component 3, which stirs the grain sample in the grain hopper 2 evenly through the stirring component 3 and then outputs it through a feeding pipeline group. The feeding pipeline group of this embodiment is divided into a surplus grain pipeline 401 and a quantitative pipeline 402. After the surplus grain pipeline 401 receives the material output by the grain hopper 2, part of the material will enter the quantitative pipeline 402 connected to it through the side wall of the surplus grain pipeline 401. The position of the plug-in electric valve on the quantitative pipeline 402 is set, and the plug-in electric valve and the quantitative pipeline 402 are used to determine the volume of the stored material, thereby realizing quantitative feeding. The excess surplus material enters the surplus grain box 5 for storage through the surplus grain pipeline 401. The device of this embodiment uses the stirring assembly 3 to achieve automatic stirring, and uses the surplus grain pipeline 401 and the quantitative pipeline 402 to achieve quantitative storage of materials and then transport them to the laboratory, with a high degree of automation and higher precision control.

[0057] Preferably, the device of this embodiment further includes a steel structure frame 10;

[0058] The grain hopper 2 is fixed to the upper part of the steel structure frame 10 through the steel structure crossbeam 11. A plurality of shakers 1 are arranged at intervals on the upper end of the grain hopper 2. The discharge port of the shaker 1 is controlled by the electric grain discharge door 101.

[0059] A bottom crossbeam 12 is provided at the lower portion of the steel structure frame 10 , and the bottom crossbeam 12 is used to fix the surplus grain box 5 ;

[0060] A sample receiving platform 13 is provided at the bottom of the steel structure frame 10 .

[0061] Preferably, in this embodiment, a first gate electric valve 403 is installed at a position of the surplus grain pipeline 401 near the discharge port of the grain hopper 2, and the quantitative pipeline 402 is connected to the position of the surplus grain pipeline 401 near the first gate electric valve 403;

[0062] A second plug-in electric valve 404 is installed on the quantitative pipeline 402;

[0063] The quantitative pipe 402 extends obliquely downward from one end close to the surplus grain pipe 401 to the end connected to the laboratory.

[0064] In this embodiment, the surplus grain pipeline 401 adopts a stainless steel pipe with a specification of DN150, and the quantitative pipeline 402 adopts a stainless steel pipe with a specification of DN100;

[0065] Based on the specifications of the surplus grain pipeline 401 and the quantitative pipeline 402, the first gate electric valve 403 in this embodiment is DN150; the second gate electric valve 404 is DN100. Both electric gate valves are conventional valve components, driven by electric push rods to open and close the corresponding pipelines. Designing the surplus grain pipeline 401 larger than the quantitative pipeline 402 ensures that the quantitative pipeline 402 can be partially inserted into the surplus grain pipeline 401.

[0066] Preferably, the stirring assembly 3 of this embodiment includes:

[0067] A stirring shaft 301 is rotatably connected to the lower part of the grain hopper 2. The stirring shaft 301 is evenly distributed with stirring blades 302 in the circumference. The stirring blades 302 are made of hard plastic material, preferably a polyurethane scraper; and a rotating component connecting the stirring shaft 301 and the grain hopper 2.

[0068] In order to realize the rotational connection between the stirring shaft 301 and the grain hopper 2, the rotating part of this embodiment includes a fixed plate 303 welded to the grain hopper 2. During welding, the weld interval is 30 mm, the weld width is 20 mm, and the weld height is 4 mm; the bearing seat 304 is assembled and fixed to the fixed plate 303 by tightening bolts, and a bearing 305 is installed in the bearing seat 304. The stirring shaft 301 is rotationally connected to the grain hopper 2 through the bearing 305.

[0069] In order to ensure the normal rotation of the stirring blade 302, the thickness of the lower inner portion of the grain hopper 2 of this embodiment is 200 mm; the width of the stirring blade 302 is 150 mm.

[0070] When the automatic sampling machine begins sampling, stirring blades 302 begin to rotate. As the amount of grain sample entering hopper 2 increases, stirring blades 302 evenly mix the grain sample within hopper 2. When all the grain sample has entered hopper 2, stirring blades 302 continue to rotate for 10 seconds (this rotation time can be adjusted according to actual conditions). Then, the electric valve on the plug-in board is opened to begin releasing the grain. After the grain is released, part of the grain sample enters the quantitative pipe 402 through the connection between the quantitative pipe 402 and the residual grain pipe 401. The position of the second electric valve on the plug-in board 404 is determined in advance based on the actual volume required to ensure that the volume of grain stored in the quantitative pipe 402 meets the test process requirements. When the quantitative value of the stored grain is reached, the second electric valve on the plug-in board 404 opens, and the grain sample flows along the pipe into the laboratory, while the remaining portion enters the residual grain tank 5 through the residual grain pipe 401.

[0071] In the above technical solution, the grain sample stirring and quantitative conveying device provided by the present invention has the following beneficial effects:

[0072] The device of the utility model stirs the grain sample by means of a stirring device integrated in the grain hopper 2, and uses a feeding pipe group to transport the grain sample into the laboratory and the remaining grain box 5 respectively, and realizes quantitative feeding by the cooperation of valves and pipes.

[0073] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A grain sample stirring and quantitative conveying device, characterized in that: The device includes: A plurality of shakers (1) for receiving grain samples delivered by grain supply equipment at the upstream end of the process; A grain hopper (2) located below the plurality of said shakrons (1) and connected to the feed port of said shakrons (1) for receiving grain samples, wherein a stirring assembly (3) is integrated inside said grain hopper (2), and said stirring assembly (3) stirs the grain sample in said grain hopper (2) through a stirring blade (302) located near the bottom of said grain hopper (2); and a feed pipe group connected to the lower discharge port of the grain hopper (2); The material delivery pipeline group includes: a surplus grain pipeline (401) in communication with the grain hopper (2); and a quantitative pipe (402) in communication with the surplus grain pipe (401); The grain sample outputted from the grain hopper (2) partially enters the quantitative pipe (402) through the surplus grain pipe (401), and partially enters the surplus grain box (5) below the device through the surplus grain pipe (401); A plug-in electric valve is installed on the quantitative pipeline (402) to control the communication state of the quantitative pipeline (402) through the plug-in electric valve.

2. The grain sample stirring and quantitative conveying device according to claim 1, characterized in that: The device also includes a steel structural frame (10); The grain hopper (2) is fixed to the upper part of the steel structure frame (10) through a steel structure crossbeam (11), and a plurality of the shakrons (1) are arranged at intervals on the upper end of the grain hopper (2), and the discharge port of the shakrons (1) is controlled to open and close by an electric grain discharge door (101); A bottom crossbeam (12) is provided at the lower portion of the steel structure frame (10), and the bottom crossbeam (12) is used to fix the surplus grain box (5); A sample receiving platform (13) is provided at the bottom of the steel structure frame (10).

3. The grain sample stirring and quantitative conveying device according to claim 1, characterized in that: A first plug-in electric valve (403) is installed at a position of the surplus grain pipeline (401) close to the discharge port of the grain hopper (2), and the quantitative pipeline (402) is connected to a position of the surplus grain pipeline (401) close to the first plug-in electric valve (403); A second plug-in electric valve (404) is installed on the quantitative pipeline (402); The quantitative pipe (402) extends obliquely downward from one end close to the surplus grain pipe (401) to one end connected to the laboratory.

4. The grain sample stirring and quantitative conveying device according to claim 3, characterized in that: The surplus grain pipeline (401) adopts a stainless steel pipe with a specification of DN150, and the quantitative pipeline (402) adopts a stainless steel pipe with a specification of DN100; The specification of the first plug-in electric valve (403) is DN150; The specification of the second plug-in plate electric valve (404) is DN100.

5. The grain sample stirring and quantitative conveying device according to claim 1, characterized in that: The stirring assembly (3) comprises: A stirring shaft (301) is rotatably connected to the lower portion of the grain hopper (2), wherein stirring blades (302) are uniformly distributed around the stirring shaft (301), and the stirring blades (302) are made of hard plastic; and A rotating component connecting the stirring shaft (301) and the grain hopper (2).

6. The grain sample stirring and quantitative conveying device according to claim 5, characterized in that: The rotating component includes: a fixing plate (303) welded and fixed to the grain hopper (2); A bearing seat (304) is assembled and fixed to the fixing plate (303) by fastening bolts, a bearing (305) is installed in the bearing seat (304), and the stirring shaft (301) is rotatably connected to the grain hopper (2) through the bearing (305).

7. The grain sample stirring and quantitative conveying device according to claim 5, characterized in that: The thickness of the lower inner space of the grain hopper (2) is 200 mm; The width of the stirring blade (302) is 150 mm.