Hopper lifting mixer capable of automatically taking cover
By installing a vacuum suction cup and a lifting control mechanism on the mixer, automatic lid removal of the material hopper is achieved, solving the problems of cumbersome operation and high cost caused by manual lid removal, and improving the automation level and work efficiency of the mixer.
Patent Information
- Application Number
- CN202422847393.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The existing mixer's material hopper needs to be manually removed, which makes the operation cumbersome, increases time and labor costs, and poses a risk of contamination.
A hopper lifting mixer with automatic lid removal is designed. It adopts a vacuum suction cup and a lifting control mechanism to automatically remove the hopper lid through the vacuum suction cup, and combines the sliding component and the driving component to realize automatic operation.
It simplifies the operating steps, improves work efficiency, reduces labor costs, and makes the material filling process more efficient, intelligent and economical.
Smart Images

Figure CN223366826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pharmaceutical equipment, in particular to a hopper lifting mixer capable of automatically removing a cover. Background Art
[0002] A mixer is a mechanical device that uses mechanical force and gravity to evenly mix two or more materials. During the mixing process, it also increases the contact surface area of the materials to promote chemical reactions and accelerate physical changes. Commonly used mixers are divided into four categories: gas and low-viscosity liquid mixers, medium- and high-viscosity liquid and paste mixers, and powder and granular solid material mixers. The moving parts of a mechanical agitator shear the liquid or powder as they rotate. The liquid is also sheared as it flows through the walls and various fixed components installed in the container. This shearing action causes many local eddies to diffuse, further mixing the liquid.
[0003] In the prior art, for those distribution hoppers used to hold materials mixed in a mixer, there is a problem: every time the distribution hopper needs to be loaded with materials, the hopper cover must be manually removed. This operation method undoubtedly makes the entire operation process cumbersome and complicated, increasing the time and labor costs of operation, and may also affect the improvement of work efficiency to a certain extent, and there is a certain risk of contamination. Utility Model Content
[0004] The purpose of the present invention is to overcome the shortcomings and deficiencies of the prior art and to provide a hopper lifting mixer with automatic lid removal, comprising an elevator, a mixer and a material distribution hopper, wherein the mixer is connected to the elevator and can be lifted up and down by the drive of the elevator, and further comprises a lid removal mechanism, wherein the lid removal mechanism comprises a fixed bracket fixedly connected to the elevator, a lifting control mechanism connected to the fixed bracket, and a vacuum suction cup connected to the lifting control mechanism.
[0005] Preferably, the vacuum suction cup includes a connecting piece, a suction cup body and a tube body, one end of the tube body extends into the connecting piece as an air inlet end, and the other end is connected to the vacuum pump outside the connecting piece as an air extraction end, the connecting piece is connected to the suction cup body, a through hole is provided at the top of the suction cup body, a chamber connected to the air inlet end and the through hole is provided in the connecting piece, a sphere is provided in the chamber, the sphere is arranged below the air inlet end and abuts against the top of the suction cup body.
[0006] Preferably, the chamber is provided with a valve to prevent backflow, and the valve is arranged between the ball and the air inlet end, and the valve can only allow gas to pass upward.
[0007] Preferably, a filling cavity is formed between the tube body extending into the connecting piece and the connecting piece, and a filling material is provided in the filling cavity.
[0008] Preferably, the tube body is in an L-shaped structure and includes a vertical tube body and a horizontal tube body, and a channel for connecting the horizontal tube body and the vertical tube body is provided on the side of the connecting piece.
[0009] Preferably, it comprises an air release hole and a piston, wherein the air release hole is communicated with the suction cup body, and the piston is adapted to the air release hole.
[0010] Preferably, the suction cup body is a telescopic suction cup, comprising several layers of suction cups arranged sequentially from top to bottom, with the top of the suction cup in the lower layer flush with the bottom of the suction cup in the upper layer, and the bottoms and tops of two adjacent suction cups being connected via a connecting portion.
[0011] Preferably, a protrusion is provided at the top of the connecting member, and the protrusion is connected to the lifting control mechanism.
[0012] Preferably, the lifting control mechanism includes a telescopic component and a first drive component, the telescopic component is connected to the protrusion, and the first drive component is connected to the telescopic component and can drive the telescopic component to move between the initial position and the cover removal position.
[0013] Preferably, a sliding assembly is provided on one side of the elevator, and is connected to the cover removing mechanism through the sliding assembly. The sliding assembly includes a second driving assembly and a slide rail. The cover removing mechanism is connected to the slide rail and has a waiting position closer to the elevator and a cover removing position farther away from the elevator. The second driving assembly is connected to the slide rail and can drive the slide rail to move between the waiting position and the cover removing position.
[0014] The beneficial effects of the utility model are as follows: through the cooperation of the vacuum suction cup and the lifting control mechanism, the lid removal operation does not need to be done manually as in the traditional method, which greatly simplifies the operation steps, not only effectively improving the working efficiency, but also greatly reducing the labor cost, making the entire material filling process more efficient, intelligent and economical. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, without paying creative labor, other drawings obtained based on these drawings still fall within the scope of the present invention.
[0016] Figure 1 It is a side view of the utility model;
[0017] Figure 2 for Figure 1A magnified schematic diagram of middle B;
[0018] Figure 3 It is a front view of the utility model;
[0019] Figure 4 Schematic diagram of the structure of the cover removal mechanism of the present invention, wherein Figure (a) is a schematic diagram of the structure of the cover removal mechanism when it is in the cover removal position, and Figure (b) is a schematic diagram of the structure of the present invention when it is in the waiting position;
[0020] Figure 5 This is an enlarged schematic diagram of A in Figure (a). DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in further detail below with reference to the accompanying drawings.
[0022] It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are for the purpose of distinguishing two non-identical entities or non-identical parameters with the same name. It can be seen that "first" and "second" are only for the convenience of expression and should not be understood as limitations on the embodiments of the present invention. Subsequent embodiments will not explain this one by one.
[0023] The directional and positional terms used in this invention, such as "upper," "lower," "front," "back," "left," "right," "inner," "outer," "top," "bottom," and "side," are used solely to refer to the directions or positions in the accompanying drawings. Therefore, the directional and positional terms used are intended to illustrate and facilitate understanding of this invention and are not intended to limit the scope of protection of this invention.
[0024] like Figures 1 to 5 As shown, an embodiment of the present invention includes an elevator 1, a mixer 2 and a material distribution hopper 3. The mixer 2 is connected to the elevator 1 and can be lifted up and down under the drive of the elevator 1. It also includes a cover removal mechanism 4. The cover removal mechanism 4 includes a fixed bracket fixedly connected to the elevator 1, a lifting control mechanism 42 connected to the fixed bracket, and a vacuum suction cup 41 connected to the lifting control mechanism 42.
[0025] The vacuum suction cup 41 includes a connecting piece 411, a suction cup body 412 and a tube body 413. One end of the tube body 413 extends into the connecting piece 411 as an air inlet end 421, and the other end is connected to the vacuum pump outside the connecting piece 411 as an air extraction end 422. The connecting piece 411 is connected to the suction cup body 412. A through hole 415 is provided at the top of the suction cup body 412. A chamber 416 communicating with the air inlet end 421 and the through hole 415 is provided in the connecting piece 411. A sphere 417 is provided in the chamber 416. The sphere 417 is arranged below the air inlet end 421 and abuts against the top of the suction cup body 412.
[0026] It can be understood that when the vacuum pump evacuates the suction cup body 412, the gas located in the suction cup body 412 will flow out of the suction end 421 from the air inlet end 421 through the gap between the sphere 417 and the suction cup body 412. When the vacuum pump stops working, the sphere 417 will drop down due to the action of gravity and abut against the top of the suction cup body 412, so that the gas will not enter the suction cup body 412, thereby avoiding the adsorption force between the suction cup body 412 and the hopper cover 31 being affected by air leakage at the suction end 422.
[0027] The chamber 416 is provided with a valve 418 to prevent backflow. The valve 418 is arranged between the ball 417 and the air inlet end. The valve 418 can only allow gas to pass upward.
[0028] It is understandable that the valve 418 and the ball 417 both inhibit gas from entering the suction cup body 412 to avoid reducing the suction force between the suction cup body 412 and the hopper cover.
[0029] A filling cavity 419 is formed between the tube body 413 extending into the connecting piece 411 and the connecting piece 411 , and a filling material is provided in the filling cavity 419 .
[0030] The tube body 413 is an L-shaped structure including a vertical tube body and a horizontal tube body. A channel for connecting the horizontal tube body and the vertical tube body is provided on the side of the connecting piece 411.
[0031] It includes a vent hole 43 and a piston 44 . The vent hole 43 is communicated with the suction cup body 412 , and the piston 44 is adapted to the vent hole 43 .
[0032] It is understandable that when the cap removal mechanism 4 is to place the cap, by pulling out the piston 44 in the vent hole 43, the pressure of the suction cup body 412 and the pressure in the chamber 416 can be made consistent with the atmospheric pressure, thereby achieving cap placement.
[0033] The suction cup body 412 is a telescopic suction cup. The suction cup body 412 includes several layers of suction cups arranged in sequence from top to bottom, the top of the suction cup at the lower layer is flush with the bottom of the suction cup at the upper layer, and the bottoms and tops of two adjacent suction cups are connected by a connecting portion.
[0034] A protrusion 420 is provided at the top of the connecting member 411 , and the protrusion 420 is connected to the lifting control mechanism 42 .
[0035] The lifting control mechanism 42 includes a telescopic component 423 and a first drive component 424. The telescopic component 423 is connected to the protrusion 420. The first drive component 424 is connected to the telescopic component 423 and can drive the telescopic component 423 to move between the initial position and the cover removal position 51.
[0036] A sliding assembly 45 is provided on one side of the elevator 1, and is connected to the cover removing mechanism 4 through the sliding assembly 45. The sliding assembly 45 includes a second driving assembly and a slide rail 451. The cover removing mechanism 4 is connected to the slide rail 451 and has a waiting position 52 closer to the elevator 1 and a cover removing position 51 farther from the elevator 1. The second driving assembly is connected to the slide rail 451 and can drive the slide rail to move between the waiting position 52 and the cover removing position 51.
[0037] It can be understood that the second drive component on the sliding component 45 and the first drive component 424 in the lifting control mechanism 42 can both be cylinders. The lifting control mechanism 42 can control the vacuum suction cup 41 to descend from the initial position to the cover removal position 51 to remove the hopper cover 31 on the distribution hopper 3. The second drive component and the slide rail 451 can slide the vacuum suction cup 41 from the cover removal position 51 to the waiting position 52, which is convenient for the user to move the distribution hopper 3 to the discharge port of the mixer 2.
[0038] The invention comprises a zeroing device 32 and a weighing device 33. The zeroing device 32 is placed just below the cover taking position 51, and the zeroing device 32 is used to zero the weight of the distribution hopper 3. The weighing device 33 is set just below the discharge port of the mixer 2. The weighing device 32 is used to weigh the weight of the distribution hopper 3. The working process of this embodiment is as follows: when the mixer 2 starts to discharge, the distribution hopper 3 is first transported to the zeroing device 32, and the sliding assembly 45 is used to move the vacuum suction cup 4 The material in the distribution hopper 3 is then transported from the waiting position 51 to directly above the zeroing device 32. The lifting control mechanism 42 then lowers the vacuum suction cup 41 from its initial position to the cover removal position 51, where it contacts the hopper cover 31 at the top of the distribution hopper 3. The suction cup body 412 on the vacuum suction cup 41 then lifts the hopper cover 31, completing the suction operation. The distribution hopper 3 is then transported from the zeroing device 32 to the weighing device 33. The mixer 2's discharge port is simultaneously opened to allow material to be discharged, and the weighing device 33 performs real-time weighing on the distribution hopper 3. When the weight of the distribution hopper 3 reaches the specified value, the mixer 2's discharge port is closed. Once all the material in the distribution hopper 3 has been removed, the lifting control mechanism 42 and the sliding assembly 45 coordinate to place the hopper cover 31 on top of the distribution hopper 3, completing the entire process of cover removal, distribution, and placement.
[0039] Those skilled in the art will understand that all or part of the steps in the above-mentioned embodiment method can be completed by instructing the relevant hardware through a program, and the program can be stored in a computer-readable storage medium, such as ROM / RAM, a disk, an optical disk, etc.
[0040] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope covered by the present invention.
[0041] It should be noted that the embodiments of the present invention can be implemented by hardware, software, or a combination of software and hardware. The hardware portion can be implemented using dedicated logic; the software portion can be stored in a memory and executed by an appropriate instruction execution system, such as a microprocessor or dedicated hardware. Those skilled in the art will understand that the above-mentioned devices and methods can be implemented using computer-executable instructions and / or contained in processor control code, for example, such code is provided on a programmable memory or a data carrier such as an optical or electronic signal carrier.
[0042] In addition, although the operations of the method of the present invention are described in a particular order in the accompanying drawings, this does not require or imply that these operations must be performed in this particular order, or that all the operations shown must be performed to achieve the desired result. On the contrary, the steps depicted in the flowchart can change the order of execution. Additionally or alternatively, certain steps can be omitted, multiple steps can be combined into one step, and / or one step can be decomposed into multiple steps. It should also be noted that the features and functions of two or more devices according to the present invention can be embodied in one device. Conversely, the features and functions of one device described above can be further divided into multiple devices to be embodied.
[0043] Although the present invention has been described with reference to several specific embodiments, it should be understood that the present invention is not limited to the specific embodiments disclosed, and the present invention is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims
1. A hopper-lifting mixer capable of automatically removing a lid, comprising an elevator (1), a mixer (2), and a material distribution hopper (3), wherein the mixer (2) is connected to the elevator (1) and can be raised and lowered by the elevator (1), and is characterized in that: It also includes a capping mechanism (4), which includes a fixed bracket fixedly connected to the elevator (1), a lifting control mechanism (42) connected to the fixed bracket, and a vacuum suction cup (41) connected to the lifting control mechanism (42).
2. The hopper-lifting mixer with automatic lid removal according to claim 1, characterized in that: The vacuum suction cup (41) comprises a connecting piece (411), a suction cup body (412) and a tube body (413). One end of the tube body (413) extends into the connecting piece (411) as an air inlet end, and the other end is connected to a vacuum pump outside the connecting piece (411) as an air extraction end. The connecting piece (411) is connected to the suction cup body (412). A through hole (415) is provided at the top of the suction cup body (412). A chamber (416) communicating with the air inlet end and the through hole (415) is provided in the connecting piece (411). A sphere (417) is provided in the chamber (416). The sphere (417) is arranged below the air inlet end and abuts against the top of the suction cup body (412).
3. The hopper-lifting mixer with automatic lid removal according to claim 2, characterized in that: The chamber (416) is provided with a valve (418) for preventing backflow, and the valve (418) is arranged between the sphere (417) and the air inlet end, and the valve (418) can only allow gas to pass upward.
4. The hopper-lifting mixer with automatic lid removal according to claim 2, characterized in that: A filling cavity (419) is formed between the tube body (413) extending into the connecting piece (411) and the connecting piece (411), and a filling material is provided in the filling cavity (419).
5. The hopper-lifting mixer with automatic lid removal according to claim 2 or 4, characterized in that: The tube body (413) is in an L-shaped structure and includes a vertical tube body and a horizontal tube body. A channel for connecting the horizontal tube body and the vertical tube body is provided on the side of the connecting piece (411).
6. The hopper-lifting mixer with automatic lid removal according to claim 1, characterized in that: It comprises an air release hole (43) and a piston (44), wherein the air release hole (43) is communicated with the sucker body (412), and the piston (44) is adapted to the air release hole (43).
7. The hopper-lifting mixer with automatic lid removal according to claim 6, characterized in that: The suction cup body (412) is a telescopic suction cup, and the suction cup body (412) includes several layers of suction cups arranged in sequence from top to bottom, the top of the suction cup at the lower layer is flush with the bottom of the suction cup at the upper layer, and the bottoms and tops of two adjacent suction cups are connected through a connecting portion.
8. The hopper-lifting mixer with automatic lid removal according to claim 2, characterized in that: A protrusion (420) is provided at the top end of the connecting member (411), and the protrusion (420) is connected to the lifting control mechanism (42).
9. The hopper-lifting mixer with automatic lid removal according to claim 1, characterized in that: The lifting control mechanism (42) comprises a telescopic component (423) and a first driving component (424), wherein the telescopic component (423) is connected to the protrusion (420), and the first driving component (424) is connected to the telescopic component (423) and can drive the telescopic component (423) to move between an initial position and a cover removal position.
10. The hopper-lifting mixer with automatic lid removal according to claim 1, characterized in that: A sliding assembly (45) is provided on one side of the elevator (1), and is connected to the cover removing mechanism (4) via the sliding assembly (45). The sliding assembly (45) includes a second driving assembly and a slide rail. The cover removing mechanism (4) is connected to the slide rail and has a waiting position closer to the elevator (1) and a cover removing position farther from the elevator (1). The second driving assembly is connected to the slide rail and can drive the slide rail to move between the waiting position and the cover removing position.