Hydraulic pelletizing device for producing pellets by using ground phosphate rock

The design of the hydraulic ball-making device solves the problems of debris accumulation and pollution, realizes automatic debris recovery and circulation pressing, and improves production efficiency.

CN223366867UActive Publication Date: 2025-09-23云南福贵磷化工有限公司
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Patent Information

Application Number
CN202520079666.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-09-23
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

When the existing ball making device is in use, debris is likely to remain in the gaps between the guide rods, affecting the discharge of materials. In addition, the debris is difficult to collect and recycle, and manual operation is likely to cause pollution.

Method used

A hydraulic ball-making device is used. Through the rotation design of the mounting frame and the guide rod, the cooperation of the shift rod and the driving rod is used to prevent the accumulation of debris. At the same time, a recovery mechanism and a feeding fan are set to realize the automatic circulation, suppression and collection of debris.

Benefits of technology

It effectively prevents debris accumulation and blockage, improves the degree of automation of the equipment, avoids the contamination of raw materials during manual operation, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hydraulic pelletizing device for producing pellets by utilizing ground phosphate rock, and aims to solve the problems that more scraps exist in the existing pelletizing process and are easy to stay in gaps between material guide rods, so that the discharging is influenced; in order to solve the problems that in the prior art, scraps are inconvenient to collect and recycle, and pollution is easily caused by manual collection, the following scheme is provided: the device comprises a box body, a conveyor for discharging is arranged in the box body, the bottom of the conveyor is rotatably connected with two mounting shafts, and a mounting frame which is obliquely arranged is fixedly connected between the mounting shafts. The mounting frame and the material guide rod can shake, raw materials and chippings can fall down conveniently, the accumulation blockage condition is prevented, meanwhile, the crushed materials falling into the material collecting hopper can be conveyed into the material storage hopper again to be circularly pressed, the automation degree of the equipment is improved, the raw materials are prevented from being polluted during manual operation, and the production efficiency is improved. And raw materials in the storage hopper can be prevented from being accumulated.
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Description

Technical Field

[0001] The utility model relates to the technical field of ball making devices, in particular to a hydraulic ball making device for producing pellets by utilizing phosphate rock powder. Background Art

[0002] Yellow phosphorus is a vital basic industrial raw material, used primarily in chemical and pesticide applications. my country currently leads the world in total production, with over a hundred yellow phosphorus production plants primarily located in Yunnan, Guizhou, Sichuan, and Hubei provinces. Together, these three provinces account for over 80% of the national yellow phosphorus production capacity.

[0003] After being processed, phosphate rock powder needs to be processed in a phosphorus production furnace. Therefore, it needs to be pretreated. The commonly used pretreatment process is pelletization. When pelletizing phosphate rock powder, it is first dried and ground to a fineness of 60-80% passing through a 200-mesh sieve. A certain amount of clay slurry is added as a binder in a disc ball making machine or a cylinder ball making machine to make green balls with a particle size of 10-20 mm. Therefore, a ball making device is required. However, the existing ball making device still has the following problems when used:

[0004] 1. There are many debris in the ball making process, which are easy to stay in the gap between the guide rods and affect the discharge of materials;

[0005] 2. The debris is not convenient to collect and recycle, and manual collection can easily cause pollution;

[0006] In response to the above problems, the present utility model document proposes a hydraulic pelletizing device for producing pellets using phosphate rock powder. Utility Model Content

[0007] The utility model provides a hydraulic pelletizing device for producing pellets using phosphate rock powder, which solves the shortcomings of the prior art in that a large amount of debris is present in the pelletizing process and is easily retained in the gaps between the guide rods, affecting the discharge of the material; the debris is inconvenient to collect and recycle, and manual collection is prone to cause pollution.

[0008] The utility model provides the following technical solutions:

[0009] A hydraulic pelletizing device for producing pellets using phosphate rock powder comprises a box body, a conveyor for discharging materials installed in the box body, the bottom of the conveyor being rotatably connected to two mounting shafts, an inclined mounting frame fixedly connected between the mounting shafts, a plurality of guide rods for guiding materials fixedly connected between the inner walls on both sides of the mounting frame, gaps being provided between the guide rods for crushed materials to fall, and baffles for blocking raw materials fixedly connected to the inner walls on both sides of the box body, the baffles being inclined;

[0010] One end of each of the two mounting shafts is fixedly connected to an inclined driving rod, and both ends of one of the driving rollers in the conveyor are fixedly connected to a shifting rod, and the shifting rod on the same side cooperates with the driving rod;

[0011] A ball-making mechanism, the ball-making mechanism is arranged in the box to make balls of the raw materials;

[0012] The recycling mechanism is also provided on one side of the box body to recycle the scraps.

[0013] As a further solution of the present invention, the ball making mechanism includes two ball pressing rollers used in conjunction with each other, both ball pressing rollers are rotatably connected in the box body and both ends rotate through the box body, a hydraulic motor is fixedly connected to one side of the box body, one end of the hydraulic motor output shaft is fixed to one of the ball pressing rollers, and the circumferences of the two ball pressing rollers are fixedly connected to gears, and the two gears are meshed.

[0014] As a further solution of the present invention, a storage hopper is fixedly connected to the top of the box body, and a discharge port is provided at the bottom of the storage hopper, and the discharge port is located between the tops of the two ball pressing rollers.

[0015] As a further solution of the present invention, a stirring rod is rotatably connected between the two sides of the collecting hopper, one end of the stirring rod and one end of one of the ball pressing rollers are fixedly connected to a synchronous wheel, and the two synchronous wheels are transmission-connected.

[0016] As a further solution of the present invention, the recovery mechanism includes a collecting hopper and a feeding fan, both of which are located on one side of the box body, a spring is fixedly connected between the top of the collecting hopper and the mounting frame, the guide rod is located above the collecting hopper, the suction end of the feeding fan is fixedly connected to the collecting hopper, the discharge end of the feeding fan is fixedly connected to a return pipe, and the top of the return pipe is located above the storage hopper.

[0017] As a further solution of the present invention, a counterweight is fixedly connected to one side of the mounting frame, and a positioning plate used in conjunction with the counterweight is fixedly connected to an outer wall of one side of the box.

[0018] It should be understood that the above general description and the following detailed description are merely illustrative and do not limit the present invention.

[0019] The utility model starts the conveyor, the hydraulic motor, the conveyor and the feeding fan when in use, and then puts the raw materials into the storage hopper, the hydraulic motor drives the ball pressing roller to rotate, and the two ball pressing rollers cooperate to squeeze the raw materials into balls, which then fall onto the conveyor and are then transmitted to the guide rod. When the conveyor is started, it drives the dial rod to rotate, and the dial rod pushes the mounting shaft and the mounting frame to rotate through the driving rod. Then, after the dial rod is disengaged from the driving rod, the mounting frame is reset, thereby generating shaking, which facilitates the falling of raw materials and debris and prevents accumulation and blockage. The debris falls into the collecting hopper. When the feeding fan is started, the debris is conveyed to the storage hopper again for cyclic pressing, thereby improving the degree of automation of the equipment and avoiding contamination of the raw materials during manual operation. One of the ball pressing rollers drives the synchronous wheel to rotate when it rotates, and the two synchronous wheels cooperate to drive the stirring rod to rotate, thereby preventing accumulation of raw materials in the collecting hopper.

[0020] In the utility model, the mounting frame and the guide rod are rotatable, so that when the guide rod is guiding the material, the shift rod pushes the mounting shaft and the mounting frame to rotate through the driving rod, and then after the shift rod is disengaged from the driving rod, the mounting frame is reset, thereby generating shaking, which facilitates the falling of raw materials and debris and prevents accumulation and blockage.

[0021] In the utility model, by installing a collecting hopper and a feeding fan on one side of the box body, when the feeding fan is started, the crushed materials falling into the collecting hopper can be transported to the storage hopper again for circulation and pressing, thereby improving the automation level of the equipment and preventing the raw materials from being contaminated during manual operation;

[0022] In the utility model, by installing a stirring rod in the storage hopper, one of the ball pressing rollers drives the synchronous wheel to rotate when it rotates, and the two synchronous wheels cooperate to drive the stirring rod to rotate, thereby preventing the accumulation of raw materials in the storage hopper;

[0023] In the utility model, the mounting frame and the guide rod can generate shaking, which facilitates the falling of raw materials and debris and prevents the occurrence of accumulation and blockage. At the same time, the debris falling into the collecting hopper can be transported to the storage hopper again for circulation and pressing, thereby improving the automation level of the equipment, avoiding the contamination of raw materials during manual operation, and preventing the accumulation of raw materials in the storage hopper. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the three-dimensional structure of a hydraulic pelletizing device for producing pellets using phosphate rock powder provided in an embodiment of the present utility model from a first viewing angle;

[0025] Figure 2 A schematic diagram of the three-dimensional structure of a hydraulic pelletizing device for producing pellets using phosphate rock powder provided in an embodiment of the present invention from a second viewing angle;

[0026] Figure 3 A schematic cross-sectional view of a hydraulic pelletizing device for producing pellets using phosphate rock powder provided in an embodiment of the present invention;

[0027] Figure 4 This is a schematic diagram of the enlarged structure of part A of a hydraulic pelletizing device for producing pellets using phosphate rock powder provided in an embodiment of the present invention.

[0028] Reference numerals:

[0029] 1. Box body; 2. Storage hopper; 3. Feeding fan; 4. Return pipe; 5. Collection hopper; 6. Baffle; 7. Hydraulic motor; 8. Spring; 9. Conveyor; 10. Mounting frame; 11. Guide rod; 12. Counterweight; 13. Positioning plate; 14. Ball press roller; 15. Gear; 16. Synchronous wheel; 17. Agitator rod; 18. Mounting shaft; 19. Drive rod; 20. Drag rod. DETAILED DESCRIPTION

[0030] The embodiments of the present invention will be described below in conjunction with the accompanying drawings.

[0031] In the embodiments of the present invention, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include one or more of the features.

[0032] References to "one embodiment" or "some embodiments" in this specification mean that a particular feature, structure, or characteristic described in conjunction with that embodiment is included in one or more embodiments of the present invention. Thus, phrases such as "in one embodiment," "in some embodiments," "in other embodiments," and "in yet other embodiments" appearing in various places in this specification do not necessarily refer to the same embodiment, but rather mean "one or more, but not all, embodiments," unless otherwise specifically emphasized. The terms "including," "comprising," "having," and variations thereof mean "including but not limited to," unless otherwise specifically emphasized.

[0033] Example 1

[0034] Reference Figures 1-4This embodiment proposes a hydraulic ball making device, including a box body 1, in which a conveyor 9 for discharging materials is installed. The conveyor 9 is a prior art and is used to transport raw materials. The bottom of the conveyor 9 is rotatably connected to two mounting shafts 18. An inclined mounting frame 10 is fixedly connected between the mounting shafts 18. A plurality of guide rods 11 for guiding materials are fixedly connected between the inner walls on both sides of the mounting frame 10. Gaps are provided between the guide rods 11 for crushed materials to fall. Baffles 6 for blocking raw materials are fixedly connected to the inner walls on both sides of the box body 1. The baffles 6 are inclined.

[0035] One end of each mounting shaft 18 is fixedly connected to an inclined driving rod 19, and both ends of one of the driving rollers in the conveyor 9 are fixedly connected to a shifting rod 20. The shifting rod 20 on the same side cooperates with the driving rod 19. When the conveyor 9 is started, the shifting rod 20 is driven to rotate, and the shifting rod 20 pushes the mounting shaft 18 and the mounting frame 10 to rotate through the driving rod 19. Then, after the shifting rod 20 is out of contact with the driving rod 19, the mounting frame 10 is reset, thereby generating a shake, which facilitates the falling of raw materials and debris and prevents accumulation and blockage.

[0036] The ball-making mechanism is arranged in the box 1 to make balls for the raw materials;

[0037] The recycling mechanism is also provided on one side of the box body 1 to recycle the scraps.

[0038] Reference Figure 3 The ball making mechanism includes two ball pressing rollers 14 used in conjunction with each other. The two ball pressing rollers 14 are both rotatably connected in the box body 1 and both ends rotate through the box body 1. A hydraulic motor 7 is fixedly connected to one side of the box body 1. One end of the output shaft of the hydraulic motor 7 is fixed to one of the ball pressing rollers 14. The circumference of the two ball pressing rollers 14 is fixedly connected with a gear 15. The two gears 15 are engaged, and the hydraulic motor 7 drives the ball pressing rollers 14 to rotate. The two ball pressing rollers 14 cooperate to squeeze the raw materials into balls, which then fall onto the conveyor 9 for transportation.

[0039] Reference Figure 1 The top of the box body 1 is fixedly connected to a storage hopper 2, and the bottom of the storage hopper 2 is provided with a discharge port, which is located between the tops of the two ball pressing rollers 14.

[0040] Reference Figure 3 A stirring rod 17 is rotatably connected between the two sides of the storage hopper 2. One end of the stirring rod 17 and one end of one of the ball pressing rollers 14 are fixedly connected to a synchronous wheel 16. The two synchronous wheels 16 are transmission-connected. When one of the ball pressing rollers 14 rotates, the synchronous wheel 16 is driven to rotate. The stirring rod 17 is driven to rotate by the cooperation of the two synchronous wheels 16 to prevent the accumulation of raw materials in the storage hopper 2.

[0041] Reference Figure 1The recycling mechanism includes a collecting hopper 5 and a feeding fan 3. The collecting hopper 5 and the feeding fan 3 are both located on one side of the box body 1. A spring 8 is fixedly connected between the top of the collecting hopper 5 and the mounting frame 10. The mounting frame 10 is supported by the spring 8. The guide rod 11 is located above the collecting hopper 5. The suction end of the feeding fan 3 is fixedly connected to the collecting hopper 5. The discharge end of the feeding fan 3 is fixedly connected to the return pipe 4. The top of the return pipe 4 is located above the storage hopper 2. When the feeding fan 3 is started, the crushed material is transported to the storage hopper 2 again for circulation and pressing, thereby improving the degree of automation of the equipment and avoiding contamination of the raw materials during manual operation.

[0042] The present application can be used to produce pellets using phosphate rock powder, and can also be used in other fields applicable to the present application.

[0043] Example 2

[0044] This embodiment is improved on the basis of embodiment 1: a hydraulic pelletizing device for producing pellets using phosphate rock powder, referring to Figure 3 A counterweight 12 is fixedly connected to one side of the mounting frame 10, and a positioning plate 13 used in conjunction with the counterweight 12 is fixedly connected to the outer wall of one side of the box body 1. The counterweight 12 increases the balance of both ends of the mounting frame 10, making it easier to shake.

[0045] The above are only specific embodiments of the present invention, but the scope of protection of the present invention is not limited to them. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this utility model should be included in the scope of protection of the present utility model. The embodiments of the present utility model and the features of the embodiments can be combined with each other unless there is a conflict. Therefore, the scope of protection of the present utility model shall be based on the scope of protection of the claims.

Claims

1. A hydraulic pelletizing device for producing pellets using phosphate rock powder, characterized in that: include: A box body (1) is provided with a conveyor (9) for discharging materials. The bottom of the conveyor (9) is rotatably connected to two mounting shafts (18). An inclined mounting frame (10) is fixedly connected between the mounting shafts (18). A plurality of guide rods (11) for guiding materials are fixedly connected between the inner walls on both sides of the mounting frame (10). Gaps are provided between the guide rods (11) for crushed materials to fall. Baffles (6) for blocking raw materials are fixedly connected to the inner walls on both sides of the box body (1). The baffles (6) are inclined. One end of each of the two mounting shafts (18) is fixedly connected to a tilted driving rod (19), and both ends of one of the driving rollers in the conveyor (9) are fixedly connected to a shifting rod (20), and the shifting rod (20) and the driving rod (19) on the same side are used in conjunction with each other; A ball-making mechanism, the ball-making mechanism being arranged in the box (1) to make balls of the raw material; A recycling mechanism is provided, wherein the recycling mechanism is further arranged on one side of the box body (1) to recycle the scraps.

2. The hydraulic pelletizing device for producing pellets using phosphate rock powder according to claim 1, characterized in that: The ball making mechanism comprises two ball pressing rollers (14) used in conjunction with each other. The two ball pressing rollers (14) are both rotatably connected in the box body (1) and their two ends rotate through the box body (1). A hydraulic motor (7) is fixedly connected to one side of the box body (1). One end of the output shaft of the hydraulic motor (7) is fixed to one of the ball pressing rollers (14). The circumferences of the two ball pressing rollers (14) are both fixedly connected to gears (15), and the two gears (15) are meshed.

3. The hydraulic pelletizing device for producing pellets using phosphate rock powder according to claim 1, characterized in that: The top of the box body (1) is fixedly connected to a storage hopper (2), and the bottom of the storage hopper (2) is provided with a discharge port, which is located between the tops of the two ball pressing rollers (14).

4. The hydraulic pelletizing device for producing pellets using phosphate rock powder according to claim 3, characterized in that: A stirring rod (17) is rotatably connected between the two sides of the storage hopper (2), and one end of the stirring rod (17) and one end of one of the ball pressing rollers (14) are fixedly connected to a synchronous wheel (16), and the two synchronous wheels (16) are transmission-connected.

5. The hydraulic pelletizing device for producing pellets using phosphate rock powder according to claim 3, characterized in that: The recycling mechanism includes a collecting hopper (5) and a feeding fan (3), both of which are located on one side of the box body (1), a spring (8) is fixedly connected between the top of the collecting hopper (5) and the mounting frame (10), the guide rod (11) is located above the collecting hopper (5), the extraction end of the feeding fan (3) is fixedly connected to the collecting hopper (5), the discharge end of the feeding fan (3) is fixedly connected to a return pipe (4), and the top of the return pipe (4) is located above the storage hopper (2).

6. The hydraulic pelletizing device for producing pellets using phosphate rock powder according to claim 1, characterized in that: A counterweight (12) is fixedly connected to one side of the mounting frame (10), and a positioning plate (13) used in conjunction with the counterweight (12) is fixedly connected to an outer wall of one side of the box body (1).