Preparation equipment for producing polyphosphate scale inhibitor
Through the coordinated design of the stirring mechanism and drive components, the problem of the single stirring mode of the existing device is solved, and all-round three-dimensional efficient stirring of the polyphosphate scale inhibitor is achieved, which improves production efficiency and quality uniformity and supports real-time reaction monitoring.
Patent Information
- Application Number
- CN202422555468.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The stirring mode of existing polyphosphate scale inhibitor production equipment is single and planar, resulting in uneven flow field distribution, insufficient local mixing intensity, and reduced stirring efficiency and mixing uniformity.
The stirring mechanism and drive assembly cooperate with each other, and the meshing transmission of the bevel gear and the bevel gear ring is used to achieve all-round three-dimensional stirring in the production tank. Combined with the arc-shaped stirring plate, a strong stirring flow field is formed to promote the full reaction and uniform distribution of the raw materials.
It realizes all-round three-dimensional efficient stirring of polyphosphate scale inhibitor, improves production efficiency and quality uniformity, accelerates the chemical reaction process, and monitors the reaction status in real time through the observation window.
Smart Images

Figure CN223366983U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of polyphosphate scale inhibitor production, and particularly relates to a preparation device for the polyphosphate scale inhibitor production. Background Art
[0002] Polyphosphate scale inhibitor is a chemical additive widely used in water treatment, mainly used to prevent the formation of scale in water pipes, boilers, cooling towers and other water treatment equipment;
[0003] Authorization announcement number CN 219441346 U discloses a mixing tank for scale inhibitor production, which can improve the emulsification effect of raw materials, enhance mixing uniformity, and enhance the stirring effect. The tank comprises a tank body, a top cover, a motor, a drive shaft, four sets of driven shafts, a driving gear, four sets of driven gears, an extension tube, and two sets of handles. The bottom end of the tank body is provided with four sets of legs, the top cover is fixedly mounted on the top end of the tank body by multiple sets of bolts, and the bottom end of the motor is fixedly connected to the top end of the top cover. The utility model starts the motor, which drives the drive shaft to rotate, drives the driving gear to rotate, and drives the four sets of driven gears and four sets of driven shafts to rotate, so that the four sets of emulsifying blades emulsify the raw materials, while the multiple sets of stirring blades stir the raw materials, thereby improving the emulsification effect of the raw materials, enhancing the mixing uniformity, and enhancing the stirring effect.
[0004] Although the mixing operation of polyphosphate scale inhibitor can be achieved, there are still some problems in daily use. The stirring mode of the above-mentioned device is single and planar, lacking three-dimensional multi-dimensional mixing dynamics. This limitation may lead to uneven flow field distribution during the stirring process, insufficient local mixing intensity, and reduced mutual contact and diffusion opportunities between materials, thereby reducing the overall stirring efficiency. Utility Model Content
[0005] In view of this, the utility model provides a production equipment for polyphosphate scale inhibitor production, which can promote the full reaction and uniform distribution of raw materials through the coordinated cooperation of the stirring mechanism and the driving component, realize all-round, three-dimensional and efficient stirring of the polyphosphate scale inhibitor, improve the production efficiency and quality uniformity of the polyphosphate scale inhibitor, and enable the raw materials to form a strong stirring flow field in the production tank, promote the full mixing of chemical raw materials in the production tank, and accelerate the chemical reaction process.
[0006] In order to solve the above technical problems, the utility model provides a production equipment for polyphosphate scale inhibitors, including a bracket and a stirring mechanism arranged on the bracket, the stirring mechanism including a through hole arranged laterally symmetrically between the left and right walls of the bracket, a production tank is rotatably connected between the two through holes, a fixed pipe is provided in the middle between the upper and lower walls of the production tank, and the stirring frames are rotatably connected in the openings arranged on the left and right sides of the upper and lower ends of the outer arc surface of the fixed pipe.
[0007] The stirring mechanism also includes a fixed plate vertically symmetrically arranged in the middle of the inner cavity of the fixed tube, and a rotating rod is rotatably connected in the rotating groove arranged in the middle of the upper and lower walls of the production tank. The inner ends of the rotating rods are respectively rotatably connected to the rotating holes arranged in the middle of the adjacent fixed plates on the same side. The outer ends of the outer arc surfaces of the rotating rods are provided with bevel gear rings, and the inner ends of the stirring frames are provided with bevel gears 1, which are respectively meshed with the adjacent bevel gear rings on the same side. A driving assembly for driving the rotating rod to rotate is also provided on the right surface of the bracket; a motor is provided on the upper end of the left surface of the bracket, and the right end of the output shaft of the motor is fixedly connected to the left end of the production tank, and the motor is electrically connected to the external single-chip computer.
[0008] The driving assembly includes a mounting plate arranged on the upper end of the right surface of the bracket. A fixing rod is provided on the right wall of the mounting plate. The fixing rod passes through the circular holes corresponding to each other on the inner arc surface of the production tank and the fixed tube in sequence and is provided with bevel gear 2 at the end. The inner end of the rotating rod is provided with bevel gear 3, and bevel gear 3 is meshed with bevel gear 2.
[0009] The middle part of the inner arc surface of the production tank is provided with an annular and evenly distributed arc-shaped stirring plate.
[0010] The four corners of the lower surface of the bracket are provided with symmetrically distributed mounting holes.
[0011] An observation window is provided in the observation port arranged at the front end of the outer arc surface of the production tank.
[0012] The beneficial effects of the above technical solution of the utility model are as follows:
[0013] 1. First, the relevant staff fixed the production equipment for polyphosphate scale inhibitors in the predetermined position through the mounting hole. Then, the relevant staff added the required chemical raw materials into the production tank in proportion. After that, the relevant staff controlled the operation of the motor through an external single-chip microcomputer. The rotation of the motor output shaft drove the production tank, fixed tube, stirring frame, fixed plate, rotating rod, bevel gear ring, bevel gear one, arc stirring plate and bevel gear three to rotate synchronously. In this process, the fixed bevel gear two was driven by bevel gear three, and the rotating rod and bevel gear ring rotated synchronously. When the bevel gear ring rotated, it drove the stirring frame to rotate through bevel gear one, so as to mix and stir the materials inside the production tank, promote full reaction and uniform distribution of the raw materials, realize all-round, three-dimensional and efficient stirring of the polyphosphate scale inhibitor, and improve the production efficiency and quality uniformity of the polyphosphate scale inhibitor.
[0014] 2. When the production tank rotates, it cooperates with the arc-shaped stirring plate to form a strong stirring flow field for the raw materials in the production tank, which promotes the full mixing of the chemical raw materials in the production tank and accelerates the chemical reaction process.
[0015] 3. When it is necessary to check the reaction degree of the raw materials in the production tank, the relevant staff will control the motor to stop running through the external single-chip computer, so that the production tank stops rotating. Then the operator can observe the material mixing status and reaction progress through the observation window to ensure that the production process proceeds as expected. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of a production equipment for producing polyphosphate scale inhibitors according to the utility model;
[0017] Figure 2 This is a schematic diagram of the stirring mechanism structure of the present utility model;
[0018] Figure 3 This is a schematic diagram of the planar cross-sectional structure of the present utility model;
[0019] Figure 4 This is an enlarged structural diagram of point A of the present invention.
[0020] Explanation of the reference numerals: 100, bracket; 200, production tank; 201, fixed tube; 202, stirring frame; 203, fixed plate; 204, rotating rod; 205, bevel gear ring; 206, bevel gear one; 207, motor; 300, mounting plate; 301, fixed rod; 302, bevel gear two; 303, bevel gear three; 400, arc-shaped stirring plate; 500, mounting hole; 600, observation window. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solutions and advantages of the embodiment of the present invention clearer, the following will be combined with the appended drawings of the embodiment of the present invention. Figure 1-4 , clearly and completely describing the technical solutions of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field fall within the scope of protection of the present invention.
[0022] like Figure 1-4 As shown:
[0023] The present embodiment provides a preparation device for the production of polyphosphate scale inhibitors, including a bracket 100 and a stirring mechanism arranged on the bracket 100, the stirring mechanism including through holes symmetrically arranged between the left and right walls of the bracket 100, a production tank 200 is rotatably connected between the two through holes, a fixed pipe 201 is provided in the middle between the upper and lower walls of the production tank 200, and stirring racks 202 are rotatably connected in the openings arranged on the left and right sides of the upper and lower ends of the outer arc surface of the fixed pipe 201; the stirring mechanism also includes a fixed plate 203 symmetrically arranged in the middle of the inner cavity of the fixed pipe 201, and a rotating groove arranged in the middle of the upper and lower walls of the production tank 200 is rotatably connected. It is connected to a rotating rod 204, the inner ends of which are rotatably connected to the rotating holes set in the middle of the adjacent fixed plates 203 on the same side, the outer ends of the outer arc surfaces of the rotating rods 204 are provided with bevel gear rings 205, and the inner ends of the stirring frames 202 are provided with bevel gears 206, which are respectively meshed and connected with the adjacent bevel gear rings 205 on the same side. The right surface of the bracket 100 is also provided with a driving component for driving the rotating rod 204 to rotate; the upper end of the left surface of the bracket 100 is provided with a motor 207, the right end of the output shaft of the motor 207 is fixedly connected to the left end of the production tank 200, and the motor 207 is electrically connected to the external single-chip computer.
[0024] like Figure 2-4 As shown, the drive assembly includes a mounting plate 300 arranged on the upper end of the right surface of the bracket 100, and a fixing rod 301 is provided on the right wall of the mounting plate 300. The fixing rod 301 passes through the circular holes provided on the inner arc surfaces of the production tank 200 and the fixing tube 201 in sequence, and is provided with a bevel gear 2 302 at the end. The inner end of the rotating rod 204 is provided with a bevel gear 303, and the bevel gear 303 is meshed with the bevel gear 2 302.
[0025] like Figure 1-2 As shown, the middle of the inner arc surface of the production tank 200 is provided with an annular and evenly distributed arc-shaped stirring plate 400.
[0026] like Figure 1-4 As shown, the four corners of the lower surface of the bracket 100 are provided with symmetrically distributed mounting holes 500 .
[0027] The working principle of the production equipment for polyphosphate scale inhibitor provided by the present invention is as follows: first, the relevant staff fixes the production equipment for polyphosphate scale inhibitor at a predetermined position through the mounting hole 500, and then the relevant staff adds the required chemical raw materials into the production tank 200 in proportion. After that, the relevant staff controls the operation of the motor 207 through the external single-chip microcomputer, and the output shaft of the motor 207 rotates to drive the production tank 200, the fixed tube 201, the stirring frame 202, the fixed plate 203, the rotating rod 204, the bevel gear ring 205, the bevel gear 1 206, the arc stirring plate 400 and the bevel gear 3 303 to rotate synchronously. During this process, the fixed Bevel gear 2 302 is driven by bevel gear 3 303, and the rotating rod 204 and the bevel gear ring 205 rotate synchronously. When the bevel gear ring 205 rotates, it drives the stirring frame 202 to rotate through bevel gear 1 206, so as to mix and stir the materials inside the production tank 200, promote the full reaction and uniform distribution of the raw materials, realize all-round and three-dimensional efficient stirring of the polyphosphate scale inhibitor, improve the production efficiency and quality uniformity of the polyphosphate scale inhibitor, and cooperate with the arc-shaped stirring plate 400 when the production tank 200 rotates, so that the raw materials form a strong stirring flow field in the production tank 200, promote the full mixing of the chemical raw materials in the production tank 200, and accelerate the chemical reaction process.
[0028] like Figure 1 As shown, an observation window 600 is provided in the observation port provided at the front end of the outer arc surface of the production tank 200. When it is necessary to check the reaction degree of the raw materials in the production tank 200, the relevant staff controls the motor 207 to stop the operation through the external single-chip microcomputer, so that the production tank 200 stops rotating. Then the operator can observe the material mixing state and reaction progress through the observation window 600 to ensure that the production process proceeds as expected.
[0029] Furthermore, it should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0030] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles described in the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A polyphosphate scale inhibitor production equipment, characterized by: The invention comprises a bracket (100) and a stirring mechanism arranged on the bracket (100), wherein the stirring mechanism comprises through holes arranged transversely and symmetrically between the left and right walls of the bracket (100), a production tank (200) is rotatably connected between the two through holes, a fixed pipe (201) is provided in the middle between the upper and lower walls of the production tank (200), and stirring frames (202) are rotatably connected in openings arranged on the left and right sides of the upper and lower ends of the outer arc surface of the fixed pipe (201).
2. The polyphosphate scale inhibitor production equipment according to claim 1, characterized in that: The stirring mechanism further comprises a fixed plate (203) vertically symmetrically arranged in the middle of the inner cavity of the fixed tube (201); a rotating rod (204) is rotatably connected in the rotating groove arranged in the middle of the upper and lower walls of the production tank (200); the inner ends of the rotating rod (204) are respectively rotatably connected to the rotating holes arranged in the middle of the adjacent fixed plates (203) on the same side; the outer ends of the outer arc surfaces of the rotating rods (204) are respectively provided with bevel gear rings (205); the inner ends of the stirring frames (202) are respectively provided with bevel gears (206); the bevel gears (206) are respectively meshed and connected with the adjacent bevel gear rings (205) on the same side; and a driving assembly for driving the rotating rods (204) to rotate is further provided on the right surface of the bracket (100).
3. The polyphosphate scale inhibitor production equipment according to claim 1, characterized in that: A motor (207) is provided at the upper end of the left surface of the bracket (100), the right end of the output shaft of the motor (207) is fixedly connected to the left end of the production tank (200), and the motor (207) is electrically connected to an external single chip microcomputer.
4. The polyphosphate scale inhibitor production equipment according to claim 2, characterized in that: The driving assembly includes a mounting plate (300) arranged on the upper end of the right surface of the bracket (100), and a fixing rod (301) is provided on the right wall surface of the mounting plate (300). The fixing rod (301) passes through the circular holes provided on the inner arc surface of the production tank (200) and the fixing pipe (201) in sequence, and is provided with a second bevel gear (302) at the end. The inner end of the rotating rod (204) is provided with a third bevel gear (303), and the third bevel gear (303) is meshed with the second bevel gear (302).
5. The polyphosphate scale inhibitor production equipment according to claim 1, characterized in that: The middle part of the inner arc surface of the production tank (200) is provided with an annularly evenly distributed arc-shaped stirring plate (400).
6. The polyphosphate scale inhibitor production equipment according to claim 1, characterized in that: The four corners of the lower surface of the bracket (100) are provided with symmetrically distributed mounting holes (500).
7. The polyphosphate scale inhibitor production equipment according to claim 1, characterized in that: An observation window (600) is provided in the observation port provided at the front end of the outer arc surface of the production tank (200).
Citation Information
Patent Citations
Stirring tank for scale inhibitor production
CN219441346U