Corn tabletting and crushing device with protection function

By designing a corn tablet crushing device with protective components, using an electric push rod to drive the punch hammer and top block for crushing, and controlling the feed port through a baffle, the problem of corn raw material splashing is solved and a safe and efficient crushing process is achieved.

CN223367030UActive Publication Date: 2025-09-23DANCHENG HUIKANG BIOTECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420977096.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-09-23
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In tortilla production, existing hammer mills cause corn raw materials to splash, posing a safety hazard and hindering the observation of the crushing process.

Method used

A corn flake crushing device with a protective component is designed, which includes a crushing component and a protective component. An electric push rod is used to drive the punch hammer and the top block for crushing, and the baffle and chute structure are used to control the opening and closing of the feed port to prevent splashing.

Benefits of technology

It realizes a safe and efficient corn crushing process, avoids splashing of raw materials, facilitates observation of the crushing situation, and improves production safety and operational convenience.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223367030U_ABST
    Figure CN223367030U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of corn sheeting, and particularly discloses a corn sheeting crushing device with a protection function, which comprises a top cylinder, a crushing component and a protection component, the crushing component is mounted in the top cylinder and used for crushing corn raw materials, and the protection component is mounted on the lower portion of the crushing component and used for protecting the corn raw materials. And the protection assembly is used for reducing splashing of the corn raw materials in the crushing process. The effect of crushing corn raw materials can be achieved by arranging the crushing assembly, the corn crushing effect can be better through cooperation of a stamping hammer and an ejection block, and an inlet and an outlet can be opened and closed in a reciprocating mode when the whole device conducts crushing treatment by arranging the protection assembly; and furthermore, the purpose of conveniently observing the crushing condition of the raw materials in the stamping cylinder can be achieved, and the situation that the corn raw materials splash in the corn processing process can be effectively reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of corn tableting, in particular to a corn tableting and crushing device with protection. Background Art

[0002] Corn tortillas are flatbreads made from baked cornmeal. They are delicious, chewy, and crispy. Corn tortillas are beneficial for treating conditions such as loss of appetite, edema, urinary tract infections, diabetes, and gallstones. They are also suitable for patients with spleen and stomach qi deficiency, qi and blood deficiency, malnutrition, arteriosclerosis, hypertension, hyperlipidemia, coronary heart disease, obesity, fatty liver, cancer, habitual constipation, edema caused by chronic nephritis, and vitamin A deficiency.

[0003] In factories that produce tortillas, the corn raw materials are generally first softened by peeling the husk, then the peeled corn is crushed and mixed, and then pressed into sheets. When the corn raw materials are crushed, a hammer mill is generally used for crushing. When the corn raw materials are hammered, the corn may fly around, which may further cause unnecessary harm to the staff. If a closed crushing device is used, it will be unfavorable for adding materials and observing the corn crushing situation inside the device.

[0004] For this reason, we propose a corn flake crushing device with protection. Utility Model Content

[0005] The purpose of the utility model is to provide a corn flake crushing device with protection to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a corn flake crushing device with protection, comprising a top cylinder, a crushing assembly, the crushing assembly being installed inside the top cylinder, the crushing assembly being used to crush the corn raw material, and a protective assembly being installed at the bottom of the crushing assembly, the protective assembly being used to prevent the corn raw material from splashing during the crushing process.

[0007] Preferably, the bottom surface of the top cylinder is fixedly connected to a conical cylinder, and the bottom surface of the conical cylinder is fixedly connected to a punching cylinder.

[0008] Preferably, the crushing assembly includes an electric push rod fixedly embedded in the interior of the top cylinder, the bottom end of which is fixedly connected to a punching hammer, the size of which is adapted to the punching cylinder. The interior of the punching cylinder is threadedly connected to a top block, and the bottom surface of the punching hammer is positioned to match the top surface of the top block.

[0009] Preferably, a handle is fixedly connected to the bottom surface of the top block, and the handle is located in the middle of the bottom surface of the top block.

[0010] Preferably, the protective component includes a mounting plate, which is installed at the lower part of the outer surface of the electric push rod. The top wall of the top cylinder is provided with two sliding grooves, and the interior of the two sliding grooves is clamped with sliders. The bottom surfaces of the two sliders are fixedly connected to baffles, and the middle part of the bottom surfaces of the two baffles are rotatably connected to the mounting plate.

[0011] Preferably, the slide groove and the slider are both T-shaped.

[0012] Preferably, the upper surface of the top cylinder is fixedly connected with two feed ports, and the positions of the two feed ports are adapted to the positions of the corresponding baffles.

[0013] Preferably, a support frame is fixedly connected to the outer surface of the top cylinder.

[0014] The utility model has at least the following beneficial effects:

[0015] 1. When corn needs to be crushed, first put the corn to be crushed from the top cylinder into the inside of the conical cylinder. At this time, the corn will flow from the conical cylinder into the inside of the punching cylinder. At this time, turn on the power switch electrically connected to the electric push rod, so that the output shaft of the electric push rod can reciprocate up and down. At this time, through the coordinated setting of the electric push rod, the punching hammer, the punching cylinder and the top block, the bottom surface of the punching hammer and the upper surface of the top block will squeeze and crush the corn to achieve the purpose of crushing the corn. After the corn is crushed, the staff can rotate the top block by hand to facilitate discharging.

[0016] By setting the crushing component, the corn raw material can be crushed, and the corn crushing effect can be better achieved through the cooperation of the punching hammer and the top block.

[0017] 2. During the corn crushing process, the electric push rod and the punching hammer will move up and down. When the electric push rod rises, the two baffles will move away from each other through the coordination of the mounting plate, connecting rod, chute, slider and baffle. At this time, the corn raw materials that need to be processed later can be put into the feed port and enter the interior of the punching cylinder. When the electric push rod descends, similarly, the two baffles can be moved towards each other to close the feed port. During the processing of the corn raw materials, the baffles will perform synchronous reciprocating motion, causing the feed port to open and close back and forth.

[0018] By setting up the protective component, the purpose of facilitating the observation of the crushing of the raw materials inside the punching cylinder can be achieved, and the splashing of the corn raw materials during the processing of corn can be effectively avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the top view of the structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the side cross-sectional structure of the utility model;

[0022] Figure 4 For this utility model Figure 3 A magnified schematic diagram of the structure at A;

[0023] Figure 5 This is a schematic diagram of the cross-sectional structure of the utility model when viewed from above.

[0024] In the figure: 1. Crushing assembly; 2. Protection assembly; 3. Top cylinder; 4. Conical cylinder; 5. Punching cylinder; 6. Electric push rod; 7. Punching hammer; 8. Feed port; 9. Mounting plate; 10. Connecting rod; 11. Slide; 12. Slider; 13. Baffle; 14. Support frame; 15. Top block; 16. Handle. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0027] Embodiment 1, a corn flake crushing device with protection, includes a top cylinder 3, a crushing component 1, the crushing component 1 is installed inside the top cylinder 3, the crushing component 1 is used to crush the corn raw material, and a protective component 2, the protective component 2 is installed at the bottom of the crushing component 1, and the protective component 2 is used to prevent the corn raw material from splashing during the crushing process.

[0028] A support frame 14 is fixedly connected to the outer surface of the top tube 3, and the support frame 14 is used to support the entire device.

[0029] The bottom surface of the top cylinder 3 is fixedly connected to the conical cylinder 4, and the bottom surface of the conical cylinder 4 is fixedly connected to the punching cylinder 5. The top cylinder 3 is used to guide the corn entering the interior of the entire device so that the corn raw material can smoothly enter the interior of the punching cylinder 5.

[0030] The crushing assembly 1 includes an electric push rod 6, which is fixedly embedded in the interior of the top cylinder 3. The bottom end of the electric push rod 6 is fixedly connected to a punching hammer 7, the size of which is adapted to the punching cylinder 5. The internal thread of the punching cylinder 5 is connected to a top block 15, the bottom surface of the punching hammer 7 is adapted to the position of the top surface of the top block 15, and the bottom surface of the top block 15 is fixedly connected to a handle 16, which is located in the middle of the bottom surface of the top block 15.

[0031] When the corn needs to be crushed, the corn to be crushed is first placed from the top tube 3 into the interior of the conical tube 4. At this time, the corn will flow from the conical tube 4 into the interior of the punching tube 5. At this time, the power switch electrically connected to the electric push rod 6 is turned on, so that the output shaft of the electric push rod 6 can reciprocate up and down. At this time, through the coordinated setting of the electric push rod 6, the punching hammer 7, the punching tube 5 and the top block 15, the bottom surface of the punching hammer 7 and the upper surface of the top block 15 will squeeze and crush the corn to achieve the purpose of crushing the corn. After the corn is crushed, the staff can rotate the top block 15 by holding 16 to facilitate discharging.

[0032] By providing the crushing assembly 1, the corn raw material can be crushed, and the corn crushing effect can be improved by the cooperation of the punching hammer 7 and the top block 15.

[0033] Embodiment 2, the protective component 2, includes a mounting plate 9, which is installed at the lower part of the outer surface of the electric push rod 6, and the top wall of the top tube 3 is provided with two slide grooves 11, and the inside of the two slide grooves 11 is clamped with sliders 12, and the bottom surfaces of the two sliders 12 are fixedly connected with baffles 13, and the middle part of the bottom surface of the two baffles 13 is rotatably connected to the mounting plate 9 with a connecting rod 10.

[0034] The shapes of the slide groove 11 and the slider 12 are both T-shaped, which can make the slider 12 more stable when sliding left and right inside the slide groove 11.

[0035] The upper surface of the top cylinder 3 is fixedly connected with two feed ports 8, and the positions of the two feed ports 8 are adapted to the positions of the corresponding baffles 13. The feed ports 8 can facilitate loading and observation of the raw materials inside the top cylinder 3.

[0036] During the corn crushing process, the electric push rod 6 and the punching hammer 7 will move up and down. When the electric push rod 6 rises, the two baffles 13 will move away from each other through the coordinated setting of the mounting plate 9, the connecting rod 10, the slide 11, the slider 12 and the baffle 13. At this time, the corn raw materials that need to be processed later can be put into the feed port 8 and enter the interior of the punching cylinder 5. When the electric push rod 6 descends, similarly, the two baffles 13 can be moved toward each other to close the feed port 8. During the processing of the corn raw materials, the baffles 13 will perform synchronous reciprocating motion, causing the feed port 8 to open and close back and forth.

[0037] By providing the protection component 2, the purpose of facilitating the observation of the crushing of the raw materials inside the punching cylinder 5 can be achieved, and the splashing of the corn raw materials during the processing of the corn can be effectively avoided.

[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A corn flake crushing device with protection, comprising a top cylinder (3), characterized in that: A crushing assembly (1), the crushing assembly (1) is installed inside the top cylinder (3), and the crushing assembly (1) is used to crush the corn raw material; A protective component (2) is installed at the lower part of the crushing component (1), and the protective component (2) is used to reduce splashing of corn raw materials during the crushing process.

2. The corn flake crushing device with protection according to claim 1, characterized in that: The bottom surface of the top cylinder (3) is fixedly connected to a conical cylinder (4), and the bottom surface of the conical cylinder (4) is fixedly connected to a punching cylinder (5).

3. The corn flake crushing device with protection according to claim 2, characterized in that: The crushing assembly (1) comprises an electric push rod (6), which is fixedly embedded in the interior of the top cylinder (3); the bottom end of the electric push rod (6) is fixedly connected to a punching hammer (7), and the size of the punching hammer (7) is adapted to the punching cylinder (5); the internal thread of the punching cylinder (5) is connected to a top block (15), and the position of the bottom surface of the punching hammer (7) is adapted to the position of the top surface of the top block (15).

4. The corn flake crushing device with protection according to claim 3, characterized in that: The bottom surface of the top block (15) is fixedly connected with a handle (16), and the handle (16) is located in the middle of the bottom surface of the top block (15).

5. The corn flake crushing device with protection according to claim 3, characterized in that: The protective assembly (2) includes a mounting plate (9), which is mounted on the lower part of the outer surface of the electric push rod (6). The top wall of the top cylinder (3) is provided with two slide grooves (11), the interiors of the two slide grooves (11) are clamped with sliders (12), the bottom surfaces of the two sliders (12) are fixedly connected with baffles (13), and the middle parts of the bottom surfaces of the two baffles (13) are rotatably connected to the mounting plate (9).

6. The corn flake crushing device with protection according to claim 5, characterized in that: The shapes of the sliding groove (11) and the sliding block (12) are both T-shaped.

7. The corn flake crushing device with protection according to claim 5, characterized in that: The upper surface of the top cylinder (3) is fixedly connected with two feed ports (8), and the positions of the two feed ports (8) are adapted to the positions of the baffles (13) corresponding thereto.

8. The corn flake crushing device with protection according to claim 1, characterized in that: The outer surface of the top cylinder (3) is fixedly connected with a support frame (14).