Device for extracting and filtering konjaku flour
By designing a konjac flour extraction and filtration device with a crushing roller, a sieve plate and a spiral feeding roller, the problem of time-consuming and labor-intensive manual crushing and filtration in the existing technology is solved, efficient konjac flour production and automatic cycle crushing are achieved, and production efficiency and extraction rate are improved.
Patent Information
- Application Number
- CN202422591550.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-25
AI Technical Summary
Existing konjac flour extraction and filtration devices require manual crushing and filtration, which is time-consuming and labor-intensive, affecting production efficiency.
A device consisting of a crushing roller, a sieve plate and a spiral feed roller was designed to achieve direct crushing and filtration of konjac tubers. The crushing roller was driven by a motor, and the sieve plate was driven to vibrate and filter in combination with an eccentric wheel and a return spring, while the spiral feed roller automatically circulated and crushed the tubers.
The production efficiency and crushing efficiency of konjac flour are improved, the material transfer steps are reduced, automatic cycle crushing is achieved, and the extraction rate of konjac flour is improved.
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Figure CN223367042U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of konjac flour processing, in particular to a konjac flour extraction and filtering device. Background Art
[0002] Konjac flour is a natural high-molecular polysaccharide extracted from konjac tubers. It has good swelling and gelling properties and can absorb water and swell to form a gel. Konjac flour is widely used in the food industry (such as making konjac tofu, jelly, etc.), the pharmaceutical industry (as a drug excipient), the cosmetics industry (as a moisturizer, etc.) and many other fields.
[0003] However, when using the existing konjac flour extraction and filtering device, workers are usually required to first crush the konjac tubers and grind them into powder. Subsequently, the powder is placed in a special filtering device for filtering. This process not only requires increased labor input, but also requires workers to operate from grinding to material transfer to filtration, which greatly affects the production efficiency of konjac flour. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that workers need to first crush konjac tubers to grind them into powder, and then put the powder into a special filtering device for filtering operation, which is too time-consuming and labor-intensive.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a konjac flour extraction and filtering device, comprising a device body, a feed pipe is fixedly installed on the top of the device body, a first rotating rod is movably embedded on both sides of the interior of the device body, and a crushing roller is fixedly sleeved on the outer surfaces of the two first rotating rods and located inside the device body, a first motor is fixedly installed on the left side of one of the first rotating rods, a gear is fixedly installed on the right side of the two first rotating rods, and the two gears are meshed with each other, a first guide plate is fixedly installed on both sides of the inner wall of the device body and near the bottom of the crushing roller, a sieve plate is movably embedded in the interior of the device body, a telescopic rod is fixedly installed around the bottom of the sieve plate, and a reset spring is fixedly installed around the bottom of the sieve plate, and the inner surfaces of the four reset springs are movably sleeved on the outer surface of the telescopic rod.
[0006] As a preferred embodiment, the other ends of the four telescopic rods and the four return springs are fixedly mounted inside the device body, wherein a first pulley is fixedly sleeved on the left outer surface of another of the first rotating rods, and a second rotating rod is movably embedded in the left side of the interior of the device body.
[0007] The technical effect of adopting the above further solution is that the transmission can be transmitted to the belt body through the first pulley.
[0008] As a preferred embodiment, the left outer surface of the second rotating rod is fixedly provided with a second pulley, the outer surface of the second pulley is movably provided with a belt body, and the other end of the belt body is movably provided on the outer surface of the first pulley.
[0009] The technical effect of adopting the above further solution is that the transmission can be transmitted to the second pulley through the belt body.
[0010] As a preferred embodiment, an eccentric wheel is fixedly installed on the outer surface of the second rotating rod near the right side, and a discharge pipe is fixedly installed at the bottom center of the device body.
[0011] The technical effect of adopting the above further solution is that when the second pulley rotates, the eccentric wheel can be driven to rotate back and forth in a circle through the second rotating rod.
[0012] As a preferred embodiment, a guide member is fixedly installed on the right side of the device body, and a feeding device is fixedly connected to the right side of the guide member.
[0013] The technical effect of adopting the above further solution is that drainage and transportation can be carried out through the drainage piece.
[0014] As a preferred embodiment, the left side of the feeding device is fixedly mounted on the right side of the device body, and a spiral feeding roller is movably embedded inside the feeding device.
[0015] The technical effect of adopting the above further solution is that the spiral feeding roller can transport the konjac flour through the discharge port and fall onto the top of the second guide plate when the spiral feeding roller rotates.
[0016] As a preferred embodiment, a second motor is fixedly installed on the top of the spiral feeding roller, and a discharge port is fixedly installed on the top left side of the feeding device.
[0017] The technical effect of adopting the above further solution is that the spiral feed roller can be driven to rotate by the second motor.
[0018] As a preferred embodiment, a second guide plate is fixedly installed at the bottom of the discharge port, and the other end of the second guide plate is fixedly installed on the top right side of the feed pipe.
[0019] The technical effect of adopting the above further solution is: drainage can be carried out again through the second drainage plate, so that the konjac flour falls back onto the top of the crushing roller through the feed pipe.
[0020] Compared with the prior art, the advantages and positive effects of the present invention are:
[0021] 1. The utility model, in use, by structures such as a crushing roller and a sieve plate, not only makes the konjac tuber can be directly dropped into the device and crushed and filtered, reduces the step of material transfer, improves production efficiency, simultaneously by the relative rotation of two crushing rollers driven by the first motor, realizes efficient crushing of the konjac tuber, improves crushing efficiency, solves the problem that in the prior art, needs the staff to first carry out pulverizing process to the konjac tuber, it is ground into powdery, subsequently, again these powders are dropped into a special filtering device and carry out filtering operation, it is filtered, the problem of too consuming time and energy.
[0022] 2. The utility model, when in use, can redirect larger konjac flour back to the top of the crushing roller for re-crushing through structures such as the spiral feeding roller and the second guide plate, thereby realizing an automatic cycle crushing process and improving the crushing efficiency and the extraction rate of konjac flour. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A rear perspective structural diagram of a konjac flour extraction and filtration device provided by the utility model;
[0024] Figure 2 A schematic diagram of the cross-sectional structure of a konjac flour extraction and filtration device provided by the utility model Figure 1 ;
[0025] Figure 3 A schematic diagram of the cross-sectional structure of a konjac flour extraction and filtration device provided by the utility model Figure 2 ;
[0026] Figure 4 A schematic diagram of the cross-sectional structure of a konjac flour extraction and filtration device provided by the utility model Figure 3 ;
[0027] Figure 5 The utility model provides a feeding device for konjac flour extraction and filtration device provided by the invention.
[0028] Legend:
[0029] 1. Device body; 101. Feed pipe; 102. First rotating rod; 103. Crushing roller; 104. First motor; 105. Gear; 106. First guide plate; 107. Screen plate; 108. Telescopic rod; 109. Return spring; 110. First pulley; 111. Second rotating rod; 112. Second pulley; 113. Belt body; 114. Eccentric wheel; 115. Discharge pipe; 2. Drainage member; 201. Feeding device; 202. Spiral feed roller; 203. Second motor; 204. Discharge port; 205. Second guide plate. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Example 1, please refer to Figures 1 to 5 The utility model provides a technical solution: a device for extracting and filtering konjac flour, comprising a device body 1, a feeding pipe 101 is fixedly installed on the top of the device body 1, first rotating rods 102 are movably embedded on both sides of the interior of the device body 1, and crushing rollers 103 are fixedly sleeved on the outer surfaces of the two first rotating rods 102 and located inside the device body 1, a first motor 104 is fixedly installed on the left side of one of the first rotating rods 102, and gears 105 are fixedly installed on the right sides of the two first rotating rods 102, and the two gears 105 are meshed with each other, and first guide plates 106 are fixedly installed on both sides of the inner wall of the device body 1 and near the bottom of the crushing rollers 103, a sieve plate 107 is movably embedded in the interior of the device body 1, and telescopic rods 108 are fixedly installed around the bottom of the sieve plate 107. A return spring 109 is fixedly installed around the periphery, and the inner surfaces of the four return springs 109 are movably sleeved on the outer surface of the telescopic rod 108. The other ends of the four telescopic rods 108 and the four return springs 109 are fixedly installed inside the device body 1, wherein the left outer surface of the other first rotating rod 102 is fixedly sleeved with a first pulley 110, and a second rotating rod 111 is movably embedded on the left side of the interior of the device body 1, and the left outer surface of the second rotating rod 111 is fixedly sleeved with a second pulley 112. The outer surface of the second pulley 112 is movably sleeved with a belt body 113, and the other end of the belt body 113 is movably sleeved on the outer surface of the first pulley 110. An eccentric wheel 114 is fixedly installed on the outer surface of the second rotating rod 111 near the right side, and a discharge pipe 115 is fixedly installed at the bottom center of the device body 1.
[0032] In the present embodiment, the staff first inputs konjac tubers into the inside of the device body 1 through the feed pipe 101, so that it falls into the top of the crushing roller 103, and then starts the first motor 104 through the power supply system of the first motor 104, so that when it is running, it is transmitted to the front side gear 105 through the first rotating rod 102 of the front side, and is then transmitted to the rear side gear 105 through the front side gear 105, so that the two first rotating rods 102 are rotated in relative directions, and the two first rotating rods 102 are driven to rotate when the powder is crushed. The crushing roller 103 rotates synchronously, and then the konjac tuber is crushed, so that the crushed konjac tuber becomes powder, falls on the top of the sieve plate 107 through the first guide plate 106, and when the first rotating rod 102 rotates, it is transmitted to the belt body 113 through the first pulley 110, and then the belt body 113 is transmitted to the second pulley 112, so that when the second pulley 112 rotates, it drives the eccentric wheel 114 to rotate back and forth in a circle through the second rotating rod 111. When the eccentric wheel 114 rotates to the top When the eccentric wheel 114 rotates to the bottom, the reset spring 109 and the telescopic rod 108 are reset, driving the sieve plate 107 to slide downward, and then the eccentric wheel 114 can reciprocate around the circle to drive the sieve plate 107 to slide up and down, causing it to vibrate, thereby filtering the konjac flour, so that the smaller konjac flour passes through the sieve plate 107. 07 falls into the inside of discharging pipe 115, and konjac flour is transported by discharging pipe 115, so that it flows out of the inside of device body 1, and larger konjac flour can be retained on the top of sieve plate 107, and by structures such as crushing roller 103 and sieve plate 107, not only konjac tuber can be directly dropped into device and crushed and filtered, the step of material transfer is reduced, production efficiency is improved, and the relative rotation of two crushing rollers 103 driven by the first motor 104 simultaneously, it is achieved that konjac tuber is efficiently crushed, and crushing efficiency is improved.
[0033] Example 2, as Figures 1 to 5 As shown, a guide member 2 is fixedly installed on the right side of the device body 1, and a feeding device 201 is fixedly connected to the right side of the guide member 2. The left side of the feeding device 201 is fixedly installed on the right side of the device body 1. A spiral feeding roller 202 is movably embedded in the feeding device 201, and a second motor 203 is fixedly installed on the top of the spiral feeding roller 202. A discharge port 204 is fixedly installed on the top left side of the feeding device 201, and a second guide plate 205 is fixedly installed on the bottom of the discharge port 204. The other end of the second guide plate 205 is fixedly installed on the top right side of the feed pipe 101.
[0034] In the present embodiment, because sieve plate 107 is oblique design, sieve plate 107 is made to filter konjac flour when moving up and down, larger konjac flour can be rolled to the right to the inside of drainage member 2 by the oblique angle of sieve plate 107, and drainage is carried out transport by drainage member 2, so that konjac flour enters the inside of feeding device 201, and then by the power supply system of second motor 203, start second motor 203, make it when running, drive spiral feed roller 202 to rotate by output shaft, and then make spiral feed roller 202 rotate. When, transport konjac flour and fall into the top of the second guide plate 205 by discharging port 204, and drain again by the second guide plate 205, make konjac flour fall into the top of crushing roller 103 again by feed pipe 101, larger konjac flour is pulverized and ground again, and by structures such as spiral feed roller 202 and the second guide plate 205, larger konjac flour can be redirected back to the top of crushing roller 103 and pulverized again, realized automatic circulation crushing process, improved crushing efficiency and the extraction rate of konjac flour.
[0035] Working principle: When in use, the staff first puts konjac tubers into the interior of the device body 1 through the feeding pipe 101, so that it falls on the top of the crushing roller 103, and then starts the first motor 104 through the power supply system of the first motor 104. When it is running, it is transmitted to the front side gear 105 through the first rotating rod 102 on the front side, and then transmitted to the rear side gear 105 through the front side gear 105, thereby making the two first rotating rods 102 rotate in relative directions, and when the two first rotating rods 102 rotate, The crushing roller 103 is driven to rotate synchronously, thereby crushing the konjac tuber, so that the crushed konjac tuber becomes powder, falls into the top of the sieve plate 107 through the first guide plate 106, and when the first rotating rod 102 rotates, it is transmitted to the belt body 113 through the first pulley 110, and then the belt body 113 is transmitted to the second pulley 112, so that when the second pulley 112 rotates, it drives the eccentric wheel 114 to rotate back and forth in a circle through the second rotating rod 111. When the eccentric wheel 114 rotates in a circle, When it reaches the top, it pushes the sieve plate 107 upwards, causing it to slide upwards inside the device body 1, and at the same time pulling the reset spring 109 and the telescopic rod 108 to extend it. When the eccentric wheel 114 rotates to the bottom, the reset spring 109 and the telescopic rod 108 are reset, driving the sieve plate 107 to slide downwards, and then the eccentric wheel 114 can rotate back and forth to drive the sieve plate 107 to slide up and down, causing it to vibrate, thereby filtering the konjac flour, and allowing smaller konjac flour to pass through the sieve plate. 107 falls into the inside of the discharge pipe 115, and the konjac flour is transported by the discharge pipe 115 so that it flows out of the inside of the device body 1, and larger konjac flour can be retained on the top of the sieve plate 107, and through structures such as the crushing roller 103 and the sieve plate 107, not only the konjac tuber can be directly put into the device for crushing and filtering, the step of material transfer is reduced, and production efficiency is improved. At the same time, the relative rotation of the two crushing rollers 103 driven by the first motor 104 can achieve efficient crushing of the konjac tuber, and improve crushing efficiency.In use, because sieve plate 107 is oblique design, sieve plate 107 is made to filter konjac flour when moving up and down, larger konjac flour can be rolled to the right to the inside of drainage member 2 by the oblique angle of sieve plate 107, and drainage is carried out transport by drainage member 2, so that konjac flour enters the inside of feeding device 201, and then by the power supply system of second motor 203, start second motor 203, make it when running, drive spiral feed roller 202 to rotate by output shaft, and then make spiral feed roller 202 rotate. When, transport konjac flour and fall into the top of the second guide plate 205 by discharging port 204, and drain again by the second guide plate 205, make konjac flour fall into the top of crushing roller 103 again by feed pipe 101, larger konjac flour is pulverized and ground again, and by structures such as spiral feed roller 202 and the second guide plate 205, larger konjac flour can be redirected back to the top of crushing roller 103 and pulverized again, realized automatic circulation crushing process, improved crushing efficiency and the extraction rate of konjac flour.
[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A konjac flour extraction and filtering device, comprising a device body (1), characterized in that: A feeding pipe (101) is fixedly installed on the top of the device body (1), first rotating rods (102) are movably embedded on both sides of the interior of the device body (1), and crushing rollers (103) are fixedly sleeved on the outer surfaces of the two first rotating rods (102) and located inside the device body (1), a first motor (104) is fixedly installed on the left side of one of the first rotating rods (102), and a gear (105) is fixedly installed on the right side of the two first rotating rods (102), and the two gears (105) are engaged with each other, and a first guide plate (106) is fixedly installed on both sides of the inner wall of the device body (1) and near the bottom of the crushing roller (103), and a sieve plate (107) is movably embedded inside the device body (1), and telescopic rods (108) are fixedly installed around the bottom of the sieve plate (107), and reset springs (109) are fixedly installed around the bottom of the sieve plate (107), and the inner surfaces of the four reset springs (109) are movably sleeved on the outer surface of the telescopic rod (108).
2. A konjac flour extraction and filtering device according to claim 1, characterized in that: The other ends of the four telescopic rods (108) and the four return springs (109) are fixedly mounted inside the device body (1), wherein a first pulley (110) is fixedly sleeved on the left outer surface of another first rotating rod (102), and a second rotating rod (111) is movably embedded in the left inner side of the device body (1).
3. A konjac flour extraction and filtering device according to claim 2, characterized in that: A second pulley (112) is fixedly provided on the left outer surface of the second rotating rod (111), a belt body (113) is movably provided on the outer surface of the second pulley (112), and the other end of the belt body (113) is movably provided on the outer surface of the first pulley (110).
4. A konjac flour extraction and filtering device according to claim 3, characterized in that: An eccentric wheel (114) is fixedly mounted on the outer surface of the second rotating rod (111) near the right side, and a discharge pipe (115) is fixedly mounted at the bottom center of the device body (1).
5. A konjac flour extraction and filtering device according to claim 4, characterized in that: A flow guide member (2) is fixedly installed on the right side of the device body (1), and a feeding device (201) is fixedly connected to the right side of the flow guide member (2).
6. A konjac flour extraction and filtering device according to claim 5, characterized in that: The left side of the feeding device (201) is fixedly mounted on the right side of the device body (1), and a spiral feeding roller (202) is movably embedded inside the feeding device (201).
7. A konjac flour extraction and filtering device according to claim 6, characterized in that: A second motor (203) is fixedly mounted on the top of the spiral feeding roller (202), and a discharge port (204) is fixedly mounted on the top of the left side of the feeding device (201).
8. A konjac flour extraction and filtering device according to claim 7, characterized in that: A second guide plate (205) is fixedly mounted on the bottom of the discharge port (204), and the other end of the second guide plate (205) is fixedly mounted on the top right side of the feed pipe (101).
Citation Information
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