Insulation coating robot for overhead bare conductor

Abstract

The utility model provides an overhead bare conductor insulation coating robot which comprises a material storage box and a coating assembly, the coating assembly is arranged in an inner cavity of the material storage box, and the coating assembly is used for coating an overhead bare conductor with insulation paint; the moving assemblies are arranged on the two sides of the material storage box, each moving assembly comprises a plurality of moving parts, and each moving part is composed of an upper moving wheel and a lower moving wheel which are symmetrically distributed up and down; and the two sides of the material storage box are connected with the regulation and control assemblies, and the two regulation and control assemblies are connected with the two moving assemblies correspondingly. The coating robot can move on the overhead bare conductor more smoothly and more evenly through the moving assemblies on the two sides, the situation that the coating robot is unbalanced in the moving process can be effectively avoided, and meanwhile the distance between the upper moving wheel and the lower moving wheel can be controlled through the adjusting and controlling assembly. Therefore, the coating robot can operate on the overhead bare conductors with different diameters.

Description

Technical Field

[0001] The utility model relates to the field of wire insulation coating, in particular to an overhead bare wire insulation coating robot. Background Art

[0002] Overhead conductors are installed above the ground, using insulators to secure the conductors to towers erected on the ground. They are easy to install and maintain, and relatively inexpensive. However, they are susceptible to weather and environmental factors (such as strong winds, lightning strikes, pollution, ice, and snow), which can cause failures. Furthermore, the entire transmission corridor occupies a large area of ​​land, which can easily cause electromagnetic interference to the surrounding environment. Bare overhead conductors are a type of overhead conductor.

[0003] In order to ensure the safety of the power grid and the stability of the transmission lines, it is necessary to insulate the overhead bare conductors. In the authorized Chinese utility model patent "Announcement No.: CN212652069U, Name: A Live Working Type Overhead Bare Conductor Insulation Material Automatic Coating Equipment", its traction device is directly connected to the front end of the coating device, and the material supply device is set on the traction device. Driven by the traction device, the coating device can be driven to coat the insulating material on the surface of the bare conductor. However, in the above application, the distance between the traction wheels of the traction coating device is fixed, which is difficult to use when facing overhead bare conductors with different diameters, affecting the flexibility of the coating equipment, and only a single traction device is set to move the coating equipment, which is prone to imbalance during traction, affecting the movement and operation of the coating equipment. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the defect that the insulation coating robot in the prior art is difficult to adapt to overhead bare wires with different diameters, and to provide an overhead bare wire insulation coating robot.

[0005] The utility model solves the above technical problems through the following technical solutions:

[0006] The utility model provides an overhead bare wire insulation coating robot, comprising a material storage box,

[0007] A coating assembly is provided in the inner cavity of the storage box and is used to apply insulating coating to the overhead bare conductor;

[0008] A moving assembly is provided on both sides of the storage box, and the moving assembly includes multiple groups of moving parts, and each group of the moving parts is composed of two upper moving wheels and two lower moving wheels that are symmetrically distributed up and down;

[0009] A regulating component is connected to both sides of the storage box, and the two regulating components are respectively connected to the two groups of moving components.

[0010] In this technical solution, the moving components on both sides can make the coating robot move more smoothly and balanced on the overhead bare wire, which can effectively avoid the coating robot from being unbalanced during movement. At the same time, the regulating components can be used to control the distance between the upper moving wheel and the lower moving wheel, so that the coating robot can run on overhead bare wires of different diameters.

[0011] Preferably, the coating assembly includes a coating shaft, and the coating shaft is rotatably connected to the side wall of the inner cavity of the storage box.

[0012] In this technical solution, the coating assembly can be used to coat the insulating material onto the overhead bare conductor.

[0013] Preferably, a conduction shaft is provided obliquely above both sides of the coating shaft, the two conduction shafts are symmetrically distributed, and both ends of the conduction shaft are rotatably connected to the inner wall of the storage box respectively.

[0014] In this technical solution, the conductive shaft can be used to guide the overhead insulated bare wires that go in and out, reducing the wear of the storage box on the overhead bare wires. At the same time, the conductive shaft can scrape off excess insulating material on the overhead bare wires, reducing the waste of insulating material.

[0015] Preferably, the regulating assembly comprises a fixed frame, and a bidirectional threaded shaft is rotatably connected to the inner side of the fixed frame;

[0016] The surface of the bidirectional threaded shaft is threadedly connected to two symmetrically distributed moving plates, and adjustment columns are provided on the upper and lower sides of the moving plates;

[0017] Both ends of the adjusting column are rotatably connected to a rotating frame, wherein the rotating frame on one side is connected to the moving plate, and the rotating frame on the other side is respectively connected to the mounting plate.

[0018] In this technical solution, the distance between the upper moving wheel and the lower moving wheel can be controlled by using the regulating component.

[0019] Preferably, one end of the bidirectional threaded shaft is connected to the inner wall of one side of the fixed frame, and the other end of the bidirectional threaded shaft is rotatably connected to the other side of the fixed frame;

[0020] One end of the bidirectional threaded shaft away from the fixed frame is connected to the output end of the power source, and the power source is installed outside the fixed frame.

[0021] In this technical solution, a power source can be used to provide driving force for the rotation of the bidirectional threaded shaft.

[0022] Preferably, two symmetrically distributed fixing columns are connected to the outside of the fixing frame, and the fixing columns are connected to the side of the storage box.

[0023] In this technical solution, the storage box and the fixed frame can be connected by using fixed columns.

[0024] Preferably, a plurality of limiting rails are connected to the inner side of the fixed frame, and the surfaces of the limiting rails are slidably connected to the movable plate.

[0025] In this technical solution, the moving track of the movable plate can be limited by using the limiting rail.

[0026] Preferably, one end of the upper moving wheel and the lower moving wheel is connected to an anti-slip column, and the anti-slip column is rotatably connected to the mounting plate.

[0027] In the present technical solution, the anti-slip columns can be used to facilitate the rotation of the upper moving wheel and the lower moving wheel, thereby preventing the upper moving wheel and the lower moving wheel from falling off the mounting plate.

[0028] Preferably, one end of the upper moving wheel and the lower moving wheel away from the anti-slip column is connected to an output end of a driving source, and the driving source is installed on a mounting plate.

[0029] In this technical solution, a driving source can be used to provide driving force for the rotation of the upper moving wheel and the lower moving wheel.

[0030] Preferably, coating ports are respectively provided on both sides of the storage box, and a feeding end is provided on the upper portion of the storage box.

[0031] In this technical solution, the insulating material can be added into the storage box by utilizing the feeding end.

[0032] On the basis of conforming to the common sense in this field, the above-mentioned preferred conditions can be arbitrarily combined to obtain the preferred embodiments of the present utility model.

[0033] The positive progress effect of this utility model is:

[0034] The utility model utilizes the moving components on both sides to make the coating robot move on the overhead bare wire more smooth and balanced, which can effectively avoid the coating robot from being unbalanced during movement. At the same time, the regulating component can be used to control the distance between the upper moving wheel and the lower moving wheel, so that the coating robot can run on overhead bare wires of different diameters, thereby expanding the application range of the coating robot and increasing the flexibility of the coating robot when used. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 This is a schematic structural diagram of an overhead bare wire insulation coating robot according to an embodiment of the present utility model.

[0036] Figure 2 for Figure 1 The schematic diagram of the overall internal structure of the overhead bare wire insulation coating robot is shown.

[0037] Figure 3 for Figure 1The diagram shows the structural connection relationship between the upper moving wheel, the lower moving wheel and the control component of the overhead bare wire insulation coating robot.

[0038] Figure 4 for Figure 1 The diagram shown is a side view of the structure of the control components of the overhead bare wire insulation coating robot.

[0039] Description of Reference Numerals

[0040] 1. Storage box;

[0041] 2. Coating assembly; 21. Coating shaft; 22. Conducting shaft;

[0042] 3. Upper moving wheel;

[0043] 4. Lower moving wheel;

[0044] 5. Control assembly; 51. Fixed frame; 52. Bidirectional threaded shaft; 53. Moving plate; 54. Adjusting column; 55. Rotating frame; 56. Mounting plate; 57. Power source; 58. Fixed column; 59. Limiting track;

[0045] 6. Anti-column removal;

[0046] 7. Driving source. DETAILED DESCRIPTION

[0047] The present invention is further described below by way of examples, but the present invention is not limited to the scope of the examples.

[0048] Figures 1 to 4 The schematic diagram of the structure of the embodiment of the overhead bare wire insulation coating robot of the utility model is shown. The overhead bare wire insulation coating robot includes a storage box 1,

[0049] A coating assembly 2 is provided in the inner cavity of the storage box 1 and is used to apply insulating coating to the overhead bare conductor;

[0050] A moving assembly is provided on both sides of the storage box 1. The moving assembly includes multiple groups of moving parts, and each group of the moving parts is composed of two upper moving wheels 3 and lower moving wheels 4 that are symmetrically distributed up and down;

[0051] The regulating components 5 are connected to both sides of the storage box 1, and the two regulating components 5 are respectively connected to the two groups of moving components.

[0052] In this technical solution, the moving components on both sides can make the coating robot move more smoothly and balanced on the overhead bare wire, which can effectively avoid the coating robot from being unbalanced during movement. At the same time, the regulating component 5 can be used to control the distance between the upper moving wheel 3 and the lower moving wheel 4, so that the coating robot can run on overhead bare wires of different diameters.

[0053] The coating assembly 2 includes a coating shaft 21 , and the coating shaft 21 is rotatably connected to the side wall of the inner cavity of the storage box 1 .

[0054] In this technical solution, the coating assembly 2 can be used to coat the insulating material onto the overhead bare conductor.

[0055] A conduction shaft 22 is provided obliquely above both sides of the coating shaft 21 , and the two conduction shafts 22 are symmetrically distributed, and both ends of the conduction shaft 22 are rotatably connected to the inner wall of the storage box 1 respectively.

[0056] In this technical solution, the conductive shaft 22 can be used to guide the in-and-out overhead insulated bare conductors, reducing the wear of the storage box 1 on the overhead bare conductors. At the same time, the conductive shaft 22 can scrape off excess insulating material on the overhead bare conductors, reducing the waste of insulating material.

[0057] When in use, the overhead bare wire passes between the upper moving wheel 3 and the lower moving wheel 4 on one side, and then enters the material storage box 1. At this time, the conductive shaft 22 guides the overhead bare wire, so that the overhead bare wire moves from the coating shaft 21. At this time, the overhead bare wire passes through the insulating material, so that the overhead bare wire can be insulated and coated.

[0058] The coated overhead bare wire is moved out of the storage box 1 again through the conductive shaft 22, and then passes through the upper moving wheel 3 and the lower moving wheel 4 on the other side to complete the entire insulation coating.

[0059] The regulating assembly 5 includes a fixed frame 51 , and a bidirectional threaded shaft 52 is rotatably connected to the inner side of the fixed frame 51 ;

[0060] The bidirectional threaded shaft 52 is threadedly connected to two symmetrically distributed moving plates 53 , and the moving plates 53 are provided with adjustment columns 54 on both the upper and lower sides.

[0061] Both ends of the adjustment column 54 are rotatably connected to a rotating frame 55 , wherein the rotating frame 55 on one side is connected to the moving plate 53 , and the rotating frame 55 on the other side is respectively connected to the mounting plate 56 .

[0062] In this technical solution, the distance between the upper moving wheel 3 and the lower moving wheel 4 can be controlled by using the regulating component 5 .

[0063] One end of the bidirectional threaded shaft 52 is connected to the inner wall of one side of the fixed frame 51, and the other end of the bidirectional threaded shaft 52 is rotatably connected to the other side of the fixed frame 51;

[0064] One end of the bidirectional threaded shaft 52 away from the fixed frame 51 is connected to the output end of a power source 57 , and the power source 57 is installed outside the fixed frame 51 .

[0065] In this technical solution, the power source 57 can provide driving force for the rotation of the bidirectional threaded shaft 52 .

[0066] Two symmetrically distributed fixing columns 58 are connected to the outside of the fixing frame 51 , and the fixing columns 58 are connected to the side of the storage box 1 .

[0067] In this technical solution, the material storage box 1 and the fixed frame 51 can be connected by using the fixing column 58.

[0068] A plurality of limiting rails 59 are connected to the inner side of the fixed frame 51 , and the surfaces of the limiting rails 59 are slidably connected to the movable plate 53 .

[0069] In this technical solution, the moving track of the movable plate 53 can be limited by using the limiting track 59 .

[0070] Depending on the diameter of the overhead bare wire, the power source 57 drives the bidirectional threaded shaft 52 to rotate, thereby driving the movable plates 53 on both sides to move toward or away from each other along the limiting track 59. At this time, under the action of the rotating frame 55, the adjusting column 54 can be driven to rotate, thereby driving the installation plate 56 to move, and further driving the upper movable wheel 3 and the lower movable wheel 4 to move respectively;

[0071] The upper moving wheel 3 and the lower moving wheel 4 can be made to move synchronously toward or away from each other, so that the distance between the upper moving wheel 3 and the lower moving wheel 4 can be adjusted to accommodate overhead bare wires of different diameters.

[0072] One end of the upper moving wheel 3 and the lower moving wheel 4 is connected to an anti-slip column 6 , and the anti-slip column 6 is rotatably connected to the mounting plate 56 .

[0073] In this technical solution, the anti-slip column 6 can facilitate the rotation of the upper moving wheel 3 and the lower moving wheel 4, and prevent the upper moving wheel 3 and the lower moving wheel 4 from escaping from the mounting plate 56.

[0074] One end of the upper moving wheel 3 and the lower moving wheel 4 away from the anti-slip column 6 is connected to the output end of the driving source 7, and the driving source 7 is installed on the mounting plate 56.

[0075] In this technical solution, the driving source 7 can provide driving force for the rotation of the upper moving wheel 3 and the lower moving wheel 4.

[0076] During coating, the driving source 7 can be used to drive the upper moving wheel 3 and the lower moving wheel 4 to rotate respectively, and the rotating upper moving wheel 3 and the lower moving wheel 4 can be used to move the coating robot on the overhead bare wire.

[0077] Coating ports are respectively provided on both sides of the storage box 1, and a feeding end is provided on the upper part of the storage box 1.

[0078] In this technical solution, the insulating material can be added into the storage box 1 by utilizing the feeding end.

[0079] Although specific embodiments of the present invention have been described above, those skilled in the art will appreciate that these are merely illustrative and that the scope of protection of the present invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principles and essence of the present invention, and such changes and modifications are intended to fall within the scope of protection of the present invention.

Claims

1. An overhead bare wire insulation coating robot, comprising a storage box (1), characterized in that: The overhead bare wire insulation coating robot further comprises: a coating component (2), the coating component (2) being arranged in the inner cavity of the material storage box (1), and the coating component (2) being used for coating the overhead bare wire with insulation coating; A moving assembly is provided on both sides of the storage box (1), and the moving assembly includes multiple groups of moving parts, and each group of the moving parts is composed of two upper moving wheels (3) and lower moving wheels (4) that are symmetrically distributed up and down; A regulating component (5) is connected to both sides of the storage box (1), and the two regulating components (5) are respectively connected to the two groups of moving components.

2. The overhead bare wire insulation coating robot according to claim 1, characterized in that: The coating assembly (2) comprises a coating shaft (21), and the coating shaft (21) is rotatably connected to the side wall of the inner cavity of the storage box (1).

3. The overhead bare wire insulation coating robot according to claim 2, characterized in that: A conduction shaft (22) is provided obliquely above both sides of the coating shaft (21), the two conduction shafts (22) are symmetrically distributed, and both ends of the conduction shaft (22) are rotatably connected to the inner wall of the storage box (1).

4. The overhead bare wire insulation coating robot according to claim 1, characterized in that: The regulating assembly (5) comprises a fixed frame (51), and a bidirectional threaded shaft (52) is rotatably connected to the inner side of the fixed frame (51); The surface of the bidirectional threaded shaft (52) is threadedly connected to two symmetrically distributed moving plates (53), and the moving plates (53) are both provided with adjustment columns (54) on the upper and lower sides; Both ends of the adjustment column (54) are rotatably connected to a rotating frame (55), wherein the rotating frame (55) on one side is connected to the movable plate (53), and the rotating frame (55) on the other side is respectively connected to the mounting plate (56).

5. The overhead bare wire insulation coating robot according to claim 4, characterized in that: One end of the bidirectional threaded shaft (52) is connected to the inner wall of one side of the fixed frame (51), and the other end of the bidirectional threaded shaft (52) is rotatably connected to the other side of the fixed frame (51); One end of the bidirectional threaded shaft (52) away from the fixed frame (51) is connected to the output end of a power source (57), and the power source (57) is installed outside the fixed frame (51).

6. The overhead bare wire insulation coating robot according to claim 4, characterized in that: Two symmetrically distributed fixing columns (58) are connected to the outside of the fixing frame (51), and the fixing columns (58) are connected to the side of the storage box (1).

7. The overhead bare wire insulation coating robot according to claim 4, characterized in that: A plurality of limiting rails (59) are connected to the inner side of the fixed frame (51), and the surfaces of the limiting rails (59) are slidably connected to the movable plate (53).

8. The overhead bare wire insulation coating robot according to claim 1, characterized in that: One end of the upper moving wheel (3) and the lower moving wheel (4) is connected to an anti-slip column (6), and the anti-slip column (6) is rotatably connected to the mounting plate (56).

9. The overhead bare wire insulation coating robot according to claim 1, characterized in that: One end of the upper moving wheel (3) and the lower moving wheel (4) away from the anti-slip column (6) is connected to the output end of the driving source (7), and the driving source (7) is installed on the mounting plate (56).

10. The overhead bare wire insulation coating robot according to claim 4, characterized in that: Coating ports are respectively provided on both sides of the material storage box (1), and a feeding end is provided on the upper portion of the material storage box (1).

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