Sensor potting automatic protection flexible system compatible with glue pouring, glue dispensing and curing

Abstract

The utility model provides a sensor potting automatic protection flexible system compatible with glue pouring, glue dispensing and curing, which relates to the technical field of sensors and comprises a feeding unit, a vacuum glue pouring unit, a cache unit, a curing unit, a transition unit and a discharging unit which are sequentially connected with a transmission platform and are consistent in center, the feeding platform feeds a product tray and conveys the product tray to the vacuum glue filling unit, the vacuum glue filling unit conducts vacuum glue filling or normal-pressure dispensing on products and conveys the products to the buffering unit, the buffering unit temporarily stores the products on the product tray and conveys the product tray to the curing unit, and the curing unit automatically cures the products on the product tray. And the transition unit temporarily stores the products on the product trays and conveys the products to the discharging unit, and the discharging unit conveys the product trays to the discharging trolley. According to the utility model, the automation of glue filling, dispensing and curing of the existing sensor is realized, the problems of manual blanking and carrying in the process are solved, the automation degree is high, the product quality is stable, and the production efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of sensors, in particular to an automatic protection flexible system for potting sensors that is compatible with glue filling, glue dispensing and curing. Background Art

[0002] As the military and manufacturing industries increasingly demand more automation for their equipment, the performance and quantity of sensors used in the equipment are also increasingly demanded. Sensor potting technology is a very important part of the sensor production process, requiring potting and protection of the inner cavity;

[0003] The sensor potting process includes filling and curing, which protects the sensor from moisture and corrosion, and ensures stable sensor performance. The filling process must be completed in a vacuum environment, followed by a curing process.

[0004] The existing production methods are mostly manual operations with a lack of automation. The loading and unloading of trays and the conversion of trays between the glue filling and curing processes all require manual handling. The overall production efficiency is low, there are certain safety hazards, and the quality of sensors is difficult to guarantee. Utility Model Content

[0005] In response to the above problems, the utility model provides a flexible automatic protection system for sensor potting that is compatible with glue filling, dispensing and curing, which solves the problems in existing flexible potting production that there are too many manual operation processes, and the two processes of glue filling, dispensing and curing are not connected in series, resulting in low production efficiency, low safety factor and difficult to guarantee product quality.

[0006] To achieve the above purpose, the technical solution of the utility model is implemented as follows:

[0007] A flexible automatic protection system for sensor potting compatible with glue pouring, dispensing and curing includes: a loading unit, a vacuum glue pouring unit, a buffer unit, a curing unit, a transition unit and a discharge unit, with the transmission platforms docked in sequence and aligned in center;

[0008] The loading unit includes a first standard transmission mechanism on the loading unit base, the product tray is placed on the first standard transmission mechanism, and the first standard transmission mechanism transmits the product tray to the vacuum glue filling unit;

[0009] The vacuum glue filling unit includes a vacuum cavity provided on the base of the vacuum glue filling unit, and a vacuum glue filling and dispensing component is provided in the vacuum cavity. The product tray enters the vacuum cavity, and the vacuum glue filling and dispensing component performs vacuum glue filling and normal pressure dispensing on the product. After completion, the product tray is transferred to the cache unit;

[0010] The cache unit includes a shield mounted on a cache base, a second standard transmission mechanism and a first cache mechanism provided within the shield, and a control component provided on the shield. The control component controls the product tray to be temporarily stored in the first cache mechanism, or controls the second standard transmission mechanism to operate and transfer the product tray to the curing unit.

[0011] The curing unit includes a curing transmission mechanism and a curing lifting mechanism installed on the base of the curing unit, wherein the curing transmission mechanism is respectively provided with a curing lifting mechanism and a high and low temperature box on both sides along the transmission direction, and the curing lifting mechanism is provided with a horizontal pushing mechanism perpendicular to the transmission direction of the curing transmission mechanism, and the end of the horizontal pushing mechanism is located in the middle section of the curing transmission mechanism, and the product tray is transferred to the horizontal pushing mechanism in the middle section of the curing transmission mechanism, and the curing lifting mechanism drives the horizontal pushing mechanism and the product tray to rise to the height range of the high and low temperature box door, and the horizontal pushing mechanism pushes the product tray to the tray bracket in the high and low temperature box, and after curing is completed, the horizontal pushing mechanism takes out the product tray, and the curing lifting mechanism drives the horizontal pushing mechanism and the product tray to descend to the middle section of the curing transmission mechanism, and the curing transmission mechanism transfers the product tray to the transition unit;

[0012] The transition unit includes a third standard transmission mechanism to transmit the product tray to the unloading unit;

[0013] The unloading unit includes a fourth standard transmission mechanism and a unloading trolley, and the fourth standard transmission mechanism transmits the product tray to the unloading trolley.

[0014] As a further improvement of the present invention, the first standard transmission mechanism includes a transmission support frame, a transmission frame is provided on the transmission support frame, and the transmission frame is arranged on both sides along the transmission direction of the product tray. A transmission driven shaft assembly is provided at one end of the transmission frame and a transmission driving wheel assembly is provided at the other end. A transmission support wheel is provided on the inner side of the transmission frame, and a transmission belt is installed on the transmission driven wheel assembly, the transmission support wheel and the transmission driving wheel assembly. A blocking cylinder assembly is also installed on the transmission frame and below the transmission belt.

[0015] As a further improvement of the present invention, the vacuum glue pouring and dispensing assembly includes a vacuum transmission component docked with the end of the first standard transmission mechanism, and the upper side of the vacuum transmission component is provided with a vacuum glue pouring Y-axis guide rail assembly and a vacuum glue pouring Y moving module perpendicular to the transmission direction, which are respectively installed on the opposite side walls of the vacuum cavity, and the vacuum glue pouring Y-axis guide rail assembly and the vacuum glue pouring Y moving module are jointly installed with an X-axis moving module along the transmission direction, and the X-axis moving module is installed with a vertical vacuum glue pouring Z-axis assembly and a dispensing Z-axis assembly, and a vacuum glue supply assembly, a waste collection position and a lifting mechanism are provided on the inner wall of the vacuum cavity.

[0016] As a further improvement of the present utility model, the vacuum glue pouring Z-axis assembly includes a first Z-axis moving module, a first Z-axis fixed carrier is installed on the first Z-axis moving module, a glue pouring Z-axis carrier is installed on the side of the first Z-axis fixed carrier, a cylinder mounting part is installed on the top of the glue pouring Z-axis carrier, and a first cylinder is installed below the cylinder mounting part; an air pipe clamping part, an air pipe fixing part, and an air pipe fixed end adjusting part are installed on the end of the piston rod of the first cylinder, the air pipe fixing part is installed on the air pipe fixed end adjusting part, and the air pipe fixed end adjusting part is installed on the glue pouring Z-axis carrier;

[0017] The glue pouring Z-axis carrier plate is also equipped with a screw glue pouring valve;

[0018] A first sensor mounting seat is installed on the bottom side of the first Z-axis fixed carrier plate, a first sensor mounting piece is installed on the side of the first sensor mounting seat, a first displacement sensor is installed on the side of the first sensor mounting piece, and the first displacement sensor is arranged opposite to the lower end of the screw filling valve.

[0019] As a further improvement of the present utility model, the dispensing Z-axis assembly includes a second Z-axis moving module, a second Z-axis fixed carrier is installed on the second Z-axis moving module, a dispensing Z-axis carrier is installed on the side of the second Z-axis fixed carrier, a camera pad, a dispensing barrel mounting piece and a light source mounting piece are installed on the same side of the dispensing Z-axis carrier, a camera mounting piece is installed on the side of the camera pad, a camera is installed on the side of the camera mounting piece, a dispensing barrel is installed in the dispensing barrel mounting piece, the light source mounting piece is located below the camera, and a light source is installed on the light source mounting piece;

[0020] A second sensor mounting seat is installed on the bottom side of the second Z-axis fixed carrier plate, a second sensor mounting piece is installed on the side of the second sensor mounting seat, a second displacement sensor is installed on the side of the second sensor mounting piece, and the second displacement sensor is arranged opposite to the lower end of the dispensing barrel.

[0021] As a further improvement of the present invention, the second standard transmission mechanism passes through the first cache mechanism during the transmission process. The first cache mechanism includes a left cache frame and a right cache frame installed on the cache base, and the left cache frame and the right cache frame are respectively installed with a left lifting mechanism and a right lifting mechanism. A cache basket is installed between the left lifting mechanism and the right lifting mechanism. When the second standard transmission mechanism transmits the product material tray between the left lifting mechanism and the right lifting mechanism, the control component controls the left lifting mechanism and the right lifting mechanism to drive the product material tray to rise and store it in the cache basket for temporary storage.

[0022] As a further improvement of the present invention, the curing transmission mechanism includes a transmission bracket installed on the base of the curing unit, a transmission base plate installed on the top of the transmission bracket, and two groups of transmission support plates arranged on both sides along the transmission direction are installed on the transmission base plate, each group of transmission support plates includes multiple transmission support plates, and each transmission support plate has a driven shaft assembly, a tensioning wheel assembly, and multiple support wheel assemblies installed on the side surface. The driven wheel assembly, tensioning wheel assembly and multiple support wheel assemblies on each transmission support plate are jointly installed with a first belt, and the multiple driven shaft assemblies on each group of transmission support plates are jointly installed with a second belt, and a driving shaft assembly is also installed on the side surface of each group of transmission support plates, and the driving shaft assembly drives a driven wheel assembly in each group of bead support plates to rotate, so that all driven wheel assemblies rotate and drive all first belts to rotate, and each first belt has a section in the horizontal direction, and each first belt is connected at intervals, and the rotation direction of the horizontal section of the first belt is along the transmission direction of the product material tray.

[0023] As a further improvement of the present invention, the curing lifting mechanism includes two lifting bottom plates installed on the base of the curing unit and arranged on both sides of the product tray transmission direction, a first guide shaft first mounting plate is installed on the upper side of both ends of each lifting bottom plate, a first support shaft and a first guide shaft are installed on each first guide shaft first mounting plate in a vertical direction, and the top ends of the first support shaft and the first guide shaft are installed on a first guide shaft second mounting plate, and the upper sides of the two first guide shaft second mounting plates at the same end of the two lifting bottom plates are commonly connected with a connecting profile;

[0024] A lifting support assembly is installed between the middle parts of the two first support shafts on each lifting base plate, and a plurality of second support shafts are provided in the middle part of each lifting base plate, and a second guide shaft first mounting plate is installed on the upper ends of the plurality of second support shafts, and a plurality of second guide shafts are installed on the upper side of the second guide shaft first mounting plate, and the plurality of second guide shafts pass through the lifting support assembly above them upward, and the upper ends are installed on a second guide shaft second mounting plate;

[0025] A hinge assembly is provided on the upper side of each lifting support assembly and on both sides of the second guide shaft penetration position, and a horizontal push mechanism is installed on the upper side of the hinge assembly.

[0026] As a further improvement of the present invention, the horizontal pushing mechanism includes a horizontal pushing bracket provided in the curing lifting mechanism and connected to the hinge assembly of the curing lifting mechanism, a second cylinder and a magnetic coupling cylinder are installed on the side of the horizontal pushing bracket, two guide rails are installed on the upper side of the horizontal pushing bracket perpendicular to the product tray transmission direction, a fork arm is installed on the upper side of the two guide rails, the front end of the fork arm is located in the middle section of the curing transmission mechanism, and the side of the fork arm is connected to the magnetic coupling cylinder, and the magnetic coupling cylinder drives the fork arm to be pushed out or retracted along the guide rail direction;

[0027] The curing transmission mechanism transmits the product tray to the front end of the fork arm, and the magnetic coupling cylinder drives the fork arm to move along the guide rail to push the product tray into the high and low temperature box.

[0028] As a further improvement of the present invention, the unloading unit includes a unloading unit base, a unloading unit shield is installed on the unloading unit base, a fourth standard transmission mechanism is installed inside the unloading unit shield and on the unloading unit base, and a second buffer mechanism is provided on the outer side of the fourth standard transmission mechanism. When the fourth standard transmission mechanism transmits the product tray to the middle position of the second buffer mechanism, the second buffer mechanism temporarily stores the product tray;

[0029] A material unloading trolley is provided at the end of the fourth standard transmission mechanism, and the fourth standard transmission mechanism transmits the product tray to the material unloading trolley.

[0030] As a further improvement of the present invention, the water inlet holes are evenly arranged along the circumference of the tube wall at the same height of the first hollow tube.

[0031] Compared with the prior art, the beneficial effects of the present invention are:

[0032] The utility model realizes the series connection of the two processes of sensor glue filling, glue dispensing and curing through the automated structural design of the vacuum glue filling unit and the curing unit, and realizes the automated completion of glue filling, glue dispensing and curing. Compared with the existing technology, the utility model solves the problems of multiple manual operation processes in the existing flexible potting production, and the need for manual unloading and manual handling during the process. The utility model has the characteristics of high degree of automation, high safety factor, stable product quality and high production efficiency.

[0033] The utility model is provided with a loading unit, a vacuum glue pouring unit, a cache unit, a curing unit, a transition unit and a unloading unit. The units are connected in series to form a production system. The workpiece material tray is transmitted to the vacuum glue pouring unit through the loading unit to complete vacuum glue pouring and normal pressure glue dispensing. After completion, it is transmitted to the cache unit, and then transmitted to the curing unit to complete the curing process, and then transmitted to the unloading unit through the transition unit. The cache mechanisms in the cache unit and the unloading unit can cache the material trays after glue pouring and before curing and after curing respectively. The whole process has a high degree of automation, does not require manual operation, has a high safety factor and production efficiency, greatly improves product production, ensures product quality, and significantly reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 This is a complete structural diagram of a flexible system for automatic protection of sensor potting compatible with glue pouring, dispensing and curing disclosed in an embodiment of the utility model;

[0035] Figure 2 This is a schematic structural diagram of a feeding unit disclosed in one embodiment of the present utility model;

[0036] Figure 3 This is a schematic diagram of a first standard transmission mechanism disclosed in an embodiment of the present utility model;

[0037] Figure 4 This is a schematic structural diagram of a vacuum glue potting unit disclosed in one embodiment of the present utility model;

[0038] Figure 5 This is a schematic diagram of a vacuum glue filling and dispensing assembly disclosed in one embodiment of the utility model;

[0039] Figure 6 This is a schematic diagram of a vacuum glue-filling Z-axis assembly disclosed in one embodiment of the present utility model;

[0040] Figure 7 This is a schematic diagram of a vacuum dispensing Z-axis assembly disclosed in one embodiment of the present utility model;

[0041] Figure 8 This is a schematic diagram of the cache unit structure disclosed in one embodiment of the present utility model;

[0042] Figure 9 This is a schematic diagram of a cache mechanism disclosed in an embodiment of the present utility model;

[0043] Figure 10 This is a schematic diagram of the curing unit structure disclosed in one embodiment of the present utility model;

[0044] Figure 11 This is a schematic diagram of a curing transmission mechanism disclosed in one embodiment of the present utility model;

[0045] Figure 12 This is a schematic diagram of a curing lifting mechanism disclosed in one embodiment of the present utility model;

[0046] Figure 13 This is a schematic diagram of a horizontal push mechanism disclosed in one embodiment of the utility model;

[0047] Figure 14 This is a schematic diagram of the transition unit structure disclosed in one embodiment of the present utility model;

[0048] Figure 15 It is a structural schematic diagram of a blanking unit disclosed in one embodiment of the utility model.

[0049] Description of reference numerals:

[0050] 1. Loading unit; 2. Vacuum glue filling unit; 3. Buffer unit; 4. Curing unit; 5. Transition unit; 6. Unloading unit; 1.1. Loading trolley; 1.3. First electrical control cabinet; 1.4. First standard transmission mechanism; 1.5. Loading unit base; 1.4.1. Transmission support frame; 1.4.2. Transmission frame;

[0051] 1.4.3 Transmission driven shaft assembly; 1.4.4 Transmission support wheel; 1.4.5 Transmission belt; 1.4.6 Transmission driving wheel assembly; 1.4.7 First blocking cylinder assembly; 2.1 Vacuum pump assembly; 2.2 Vacuum chamber; 2.3 Glue filling monitoring system; 2.4 Vacuum glue filling and dispensing assembly; 2.5 Vacuum glue filling unit base; 2.4.1 Vacuum transmission component; 2.4.2 Vacuum glue filling Y-axis guide rail assembly; 2.4.3 Vacuum glue filling X-axis moving module; 2.4.4 Vacuum glue filling Z-axis assembly; 2.4.5 Dispensing Z-axis assembly; 2.4.6 , empty glue filling Y-axis moving module; 2.4.7, vacuum glue supply component; 2.4.8, waste collection position; 2.4.9, lifting mechanism; 2.4.4.1, first Z-axis moving module; 2.4.4.2, first Z-axis fixed carrier; 2.4.4.3, glue filling Z-axis carrier; 2.4.4.4, first cylinder; 2.4.4.5, cylinder mounting parts; 2.4.4.6, screw glue filling valve; 2.4.4.7, air pipe clamping parts; 2.4.4.8, air pipe fixing parts; 2.4.4.9, air pipe fixed end adjustment parts; 2.4.4.10, first sensor mounting seat; 2.4.4 .11. First sensor mounting assembly; 2.4.4.12. First displacement sensor; 2.4.5.1. Second Z-axis moving module; 2.4.5.2. Second Z-axis fixed carrier; 2.4.5.3. Glue dispensing Z-axis carrier; 2.4.5.4. Camera spacer; 2.4.5.5. Camera mounting assembly; 2.4.5.6. Camera; 2.4.5.7. Glue dispensing barrel mounting assembly; 2.4.5.8. Glue dispensing barrel; 2.4.5.9. Light source mounting assembly; 2.4.5.10. Light source; 2.4.5.11. Second displacement sensor; 2.4.5.12. Second sensor mounting assembly ;2.4.5.13, second sensor mounting base;3.1, protective cover;3.2, control assembly;3.3, production kanban assembly;3.4, cache base;3.5, second standard transmission mechanism;3.6, first cache mechanism;3.6.1, left cache frame;3.6.2, left lifting mechanism;3.6.3, cache basket;3.6.4, right cache frame;3.6.5, right lifting mechanism;3.6.6, lifting power assembly;4.1, curing unit base;4.2, curing transmission mechanism;4.3, lifting power assembly;4.4, curing lifting mechanism;4.5, horizontal push mechanism;

[0052] 4.6. Sensor mounting assembly; 4.7. High and low temperature chamber; 4.8. Tray bracket; 4.9. Curing unit shield; 4.2.1. Transmission bracket; 4.2.2. Transmission base plate; 4.2.3. Driven shaft assembly; 4.2.4. Tensioner assembly; 4.2.5. Support wheel assembly; 4.2.6. Transmission support plate; 4.2.7. First belt; 4.2.8. Second blocking cylinder assembly; 4.2.9. Transmission baffle assembly; 4.2.10. Drive shaft assembly; 4.2.11. Second belt; 4.4.1. Lifting base plate; 4.4.2. First guide shaft first mounting plate; 4.4.3. First support shaft; 4.4.4. Lifting support assembly; 4.4.5. First guide shaft; 4.4.6. Support shaft connecting plate; 4.4.7. Hinge Components; 4.4.8, second mounting plate of first guide shaft; 4.4.9, connecting profile; 4.4.10, second supporting shaft; 4.4.11, first mounting plate of second guide shaft; 4.4.12, second guide shaft; 4.4.13, screw assembly; 4.4.14, second mounting plate of second guide shaft; 4.5.1, horizontal push bracket; 4.5.2, second cylinder; 4.5.3, magnetic coupling cylinder; 4.5.4, guide rail; 4.5.5, fork arm; 5.1, transition base; 5.2, third standard transmission mechanism; 5.3, transition unit shield; 5.4, second electrical control cabinet; 6.1, unloading unit base; 6.2, unloading unit shield; 6.3, second cache mechanism; 6.4, fourth standard transmission mechanism; 6.5, unloading trolley; A, product tray. DETAILED DESCRIPTION

[0053] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0054] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0055] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0056] The present invention is described in further detail below with reference to the accompanying drawings:

[0057] like Figure 1 As shown, a flexible automatic protection system for sensor potting compatible with glue pouring, dispensing and curing includes: a loading unit 1 with transmission platforms docked in sequence and aligned in center, a vacuum glue pouring unit 2, a buffer unit 3, a curing unit 4, a transition unit 5 and a unloading unit 6;

[0058] like Figure 2 As shown, the loading unit 1 includes a first standard transmission mechanism 1.4 on the base of the loading unit 1, on which the product tray A is placed, and the first standard transmission mechanism 1.4 transmits the product tray A to the vacuum glue filling unit 2;

[0059] Among them, such as Figure 3 As shown, the first standard transmission mechanism 1.4 includes a transmission support frame 1.4.1, and a transmission frame 1.4.2 is provided on the transmission support frame 1.4.1. The transmission frame 1.4.2 is arranged on both sides of the transmission direction of the product material tray A. A transmission driven shaft assembly 1.4.3 is provided at one end of the transmission frame 1.4.2 and a transmission driving wheel assembly 1.4.6 is provided at the other end. A transmission support wheel 1.4.4 is provided on the inner side of the transmission frame 1.4.2. A transmission belt 1.4.5 is installed on the transmission driven wheel assembly, the transmission support wheel 1.4.4 and the transmission driving wheel assembly 1.4.6. A first blocking cylinder assembly 1.4.7 is also installed on the transmission frame 1.4.2 and below the transmission belt 1.4.5.

[0060] like Figure 4 As shown, the vacuum glue dispensing unit 2 includes a vacuum cavity 2.2 provided on the base of the vacuum glue dispensing unit 2. A vacuum glue dispensing and dispensing component 2.4 is provided in the vacuum cavity 2.2. The product tray A enters the vacuum cavity 2.2. The vacuum glue dispensing and dispensing component 2.4 performs vacuum glue dispensing and atmospheric pressure dispensing on the product. After completion, the product tray A is transferred to the cache unit 3.

[0061] Among them, such as Figure 5As shown, the vacuum glue pouring and dispensing component 2.4 includes a vacuum transmission component 2.4.1 docked with the end of the first standard transmission mechanism 1.4, and a vacuum glue pouring Y-axis guide rail component 2.4.2 and a vacuum glue pouring Y-moving module 2.4.6 perpendicular to the transmission direction are provided on the upper side of the vacuum transmission component 2.4.1, which are respectively installed on the opposite side walls of the vacuum cavity 2.2, and the vacuum glue pouring Y-axis guide rail component 2.4.2 and the vacuum glue pouring Y-moving module 2.4.6 are jointly installed with an X-axis moving module along the transmission direction, and the X-axis moving module is installed with a vertical vacuum glue pouring Z-axis component 2.4.4 and a dispensing Z-axis component 2.4.5. The inner wall of the vacuum cavity 2.2 is provided with a vacuum glue supply component 2.4.7, a waste collection position and a lifting mechanism 2.4.9.

[0062] Further,

[0063] The vacuum glue-filling Z-axis assembly 2.4.4 includes a first Z-axis moving module 2.4.4.1, mounted on a first Z-axis fixed carrier 2.4.4.2. A glue-filling Z-axis carrier 2.4.4.3 is mounted on the side of the first Z-axis fixed carrier 2.4.4.2. A cylinder mounting assembly 2.4.4.5 is mounted on top of the glue-filling Z-axis carrier 2.4.4.3, and a first cylinder 2.4.4.4 is mounted below the cylinder mounting assembly 2.4.4.5. The piston rod of the first cylinder 2.4.4.4 is mounted with an air pipe clamp 2.4.4.7, an air pipe fixing assembly 2.4.4.8, an air pipe fixed end adjustment assembly 2.4.4.9, and an air pipe fixing assembly 2.4.4. 8 is installed on the trachea fixed end adjustment piece 2.4.4.9, and the trachea fixed end adjustment piece 2.4.4.9 is installed on the glue filling Z-axis carrier plate 2.4.4.3; the glue filling Z-axis carrier plate 2.4.4.3 is also installed with a screw glue filling valve 2.4.4.6; the first sensor mounting seat 2.4.4.10 is installed on the bottom side of the first Z-axis fixed carrier plate 2.4.4.2, and the first sensor mounting piece 2.4.4.11 is installed on the side of the first sensor mounting seat 2.4.4.10, and the first displacement sensor 2.4.4.12 is installed on the side of the first sensor mounting piece 2.4.4.11, and the first displacement sensor 2.4.4.12 is arranged opposite to the lower end of the screw glue filling valve 2.4.4.6.

[0064] The dispensing Z-axis assembly 2.4.5 includes a second Z-axis moving module 2.4.5.1, on which the second Z-axis moving module 2.4.5.1 is mounted a second Z-axis fixed carrier plate 2.4.5.2, on which the second Z-axis fixed carrier plate 2.4.5.2 is mounted a dispensing Z-axis carrier plate 2.4.5.3, on the same side of the dispensing Z-axis carrier plate 2.4.5.3 are mounted a camera pad 2.4.5.4, a dispensing barrel mounting piece 2.4.5.7 and a light source mounting piece 2.4.5.9, on which the camera pad 2.4.5.4 is mounted a camera 2.4.5.6 mounting piece 2.4.5.5, and on which the camera 2.4.5.6 mounting piece 2.4.5.5 is mounted. A dispensing barrel 2.4.5.8 is installed in the dispensing barrel mounting part 2.4.5.7, the light source mounting part 2.4.5.9 is located below the camera 2.4.5.6, and the light source 2.4.5.10 is installed on the light source mounting part 2.4.5.9; a second sensor mounting seat 2.4.5.13 is installed on the bottom side of the second Z-axis fixed carrier plate 2.4.5.2, a second sensor mounting part 2.4.5.12 is installed on the side of the second sensor mounting seat 2.4.5.13, and a second displacement sensor 2.4.5.11 is installed on the side of the second sensor mounting part 2.4.5.12. The second displacement sensor 2.4.5.11 is arranged opposite to the lower end of the dispensing barrel 2.4.5.8.

[0065] like Figure 8 As shown, the buffer unit 3 includes a shield 3.1 mounted on a buffer base 3.4, a second standard transmission mechanism 3.5 and a first buffer mechanism 3.6 disposed within the shield 3.1, and a control component 3.2 disposed on the shield 3.1. The control component 3.2 controls the temporary storage of the product tray A in the first buffer mechanism 3.6, or controls the operation of the second standard transmission mechanism 3.5 to transfer the product tray A to the curing unit 4.

[0066] Among them, such as Figure 9 As shown, the second standard transmission mechanism 3.5 passes through the first cache mechanism 3.6 during the transmission process. The first cache mechanism 3.6 includes a left cache frame 3.6.1 and a right cache frame 3.6.4 installed on the cache base 3.4, and the left cache frame 3.6.1 and the right cache frame 3.6.4 are respectively installed with a left lifting mechanism 3.6.2 and a right lifting mechanism 3.6.5, and a cache basket 3.6.3 is installed between the left lifting mechanism 3.6.2 and the right lifting mechanism 3.6.5. When the second standard transmission mechanism 3.5 transmits the product tray A between the left lifting mechanism 3.6.2 and the right lifting mechanism 3.6.5, the control component 3.2 controls the left lifting mechanism 3.6.2 and the right lifting mechanism 3.6.5 to drive the product tray A to rise, and store it in the cache basket 3.6.3 for temporary storage.

[0067] like Figure 10As shown, the curing unit 4 includes a curing transmission mechanism 4.2 and a curing lifting mechanism 4.4 installed on the base of the curing unit 4. The curing transmission mechanism 4.2 is provided with a curing lifting mechanism 4.4 and a high and low temperature box 4.7 on both sides along the transmission direction. The curing lifting mechanism 4.4 is provided with a horizontal pushing mechanism 4.5 perpendicular to the transmission direction of the curing transmission mechanism 4.2. The end of the horizontal pushing mechanism 4.5 is located in the middle section of the curing transmission mechanism 4.2. The product tray A is transferred to the horizontal pushing mechanism 4.5 in the middle section of the curing transmission mechanism 4.2. The curing lifting mechanism 4.4 drives the horizontal pushing mechanism 4.5 and the product tray A to rise to the door height range of the high and low temperature box 4.7. The horizontal pushing mechanism 4.5 pushes the product tray A to the tray bracket 4.8 in the high and low temperature box 4.7. After curing is completed, the horizontal pushing mechanism 4.5 takes out the product tray A. The curing lifting mechanism 4.4 drives the horizontal pushing mechanism 4.5 and the product tray A to descend to the middle section of the curing transmission mechanism 4.2. The curing transmission mechanism 4.2 transfers the product tray A to the transition unit 5.

[0068] Among them, such as Figure 11 As shown, the curing transmission mechanism 4.2 includes a transmission bracket 4.2.1 installed on the base of the curing unit 4, a transmission base plate 4.2.2 is installed on the top of the transmission bracket 4.2.1, and two groups of transmission support plates 4.2.6 arranged on both sides of the transmission direction are installed on the transmission base plate 4.2.2, each group of transmission support plates 4.2.6 includes multiple transmission support plates 4.2.6, and each transmission support plate 4.2.6 is installed on the side with a driven shaft assembly 4.2.3, a tensioner assembly 4.2.4, and multiple support wheel assemblies 4.2.5. The driven wheel assembly, tensioner assembly 4.2.4 and multiple support wheel assemblies 4.2 on each transmission support plate 4.2.6 .5 are jointly installed with a first belt 4.2.7, and multiple driven shaft assemblies 4.2.3 on each set of transmission support plates 4.2.6 are jointly installed with a second belt 4.2.11. A driving shaft assembly 4.2.10 is also installed on the side of each set of transmission support plates 4.2.6. The driving shaft assembly 4.2.10 drives a driven wheel assembly in each set of bead support plates to rotate, so that the rotation of all driven wheel assemblies drives all first belts 4.2.7 to rotate. Each first belt 4.2.7 has a section in the horizontal direction, and the first belts 4.2.7 are connected at intervals, and the rotation direction of the horizontal section of the first belt 4.2.7 is along the transmission direction of the product material tray A.

[0069] Further, such as Figure 12As shown, the curing lifting mechanism 4.4 includes two lifting bottom plates 4.4.1 installed on the base of the curing unit 4 and arranged on both sides of the transmission direction of the product material tray A, and a first guide shaft first mounting plate 4.4.2 is installed on the upper side of both ends of each lifting bottom plate 4.4.1, and a first vertical support shaft 4.4.3 and a first guide shaft 4.4.5 are installed on each first guide shaft first mounting plate 4.4.2, and the top ends of the first support shaft 4.4.3 and the first guide shaft 4.4.5 are installed on a first guide shaft second mounting plate 4.4.8, and the upper sides of the two first guide shaft second mounting plates 4.4.8 at the same end of the two lifting bottom plates 4.4.1 are commonly connected with a connecting profile 4.4.9; the two first support shafts on each lifting bottom plate 4.4.1 A lifting support assembly 4.4.4 is installed between the middle parts of the shafts 4.4.3, and a plurality of second support shafts 4.4.10 are provided in the middle part of each lifting base plate 4.4.1, and a second guide shaft first mounting plate 4.4.11 is installed on the upper ends of the plurality of second support shafts 4.4.10, and a plurality of second guide shafts 4.4.12 are installed on the upper side of the second guide shaft first mounting plate 4.4.11, and the plurality of second guide shafts 4.4.12 pass upward through the lifting support assembly 4.4.4 above them, and the upper ends are installed on a second guide shaft second mounting plate 4.4.14; a hinge assembly 4.4.7 is provided on the upper side of each lifting support assembly 4.4.4 and on both sides of the penetration position of the second guide shaft 4.4.12, and a horizontal push mechanism 4.5 is installed on the upper side of the hinge assembly 4.4.7.

[0070] like Figure 13 As shown, the horizontal pushing mechanism 4.5 includes a horizontal pushing bracket 4.5.1 disposed in the curing lifting mechanism 4.4 and connected to the hinge assembly 4.4.7 of the curing lifting mechanism 4.4. A second cylinder 4.5.2 and a magnetic coupling cylinder 4.5.3 are mounted on the side of the horizontal pushing bracket 4.5.1. Two guide rails 4.5.4 are mounted on the upper side of the horizontal pushing bracket 4.5.1 perpendicular to the conveying direction of the product tray A. Fork arms 4.5.5 are mounted on the upper side of the two guide rails 4.5.4. The front end of the fork arms 4.5.5 is located in the middle section of the curing conveying mechanism 4.2, and the side of the fork arms 4.5.5 is connected to the magnetic coupling cylinder 4.5.3. The magnetic coupling cylinder 4.5.3 drives the fork arms 4.5.5 to be pushed out or retracted along the guide rails 4.5.4.

[0071] The curing transfer mechanism 4.2 transfers the product tray A to the front end of the fork arm 4.5.5. The magnetic coupling cylinder 4.5.3 drives the fork arm 4.5.5 to move along the guide rail 4.5.4, pushing the product tray A into the high and low temperature box 4.7.

[0072] like Figure 14 As shown, the transition unit 5 includes a third standard transmission mechanism 5.2, which transmits the product tray A to the unloading unit 6;

[0073] like Figure 15As shown, the unloading unit 6 includes a fourth standard transmission mechanism 6.4 and an unloading trolley 6.5. The fourth standard transmission mechanism 6.4 transmits the product tray A to the unloading trolley 6.5.

[0074] Among them, the unloading unit 6 includes a unloading unit 6 base, a unloading unit shield 6.2 is installed on the unloading unit 6 base, a fourth standard transmission mechanism 6.4 is installed inside the unloading unit shield 6.2 and on the unloading unit 6 base, and a second cache mechanism 6.3 is provided on the outside of the fourth standard transmission mechanism 6.4. When the fourth standard transmission mechanism 6.4 transmits the product tray A to the middle position of the second cache mechanism 6.3, the second cache mechanism 6.3 temporarily stores the product tray A; a unloading trolley 6.5 is provided at the end of the fourth standard transmission mechanism 6.4, and the fourth standard transmission mechanism 6.4 transmits the product tray A to the unloading trolley 6.5.

[0075] Example:

[0076] like Figures 1 to 15 As shown in FIG, a detailed structural diagram of a sensor potting automatic protection flexible system compatible with potting, dispensing and curing in this embodiment is shown. Figure 1 As shown, the system includes a loading unit 1, a vacuum glue pouring unit 2, a buffer unit 3, a curing unit 4, a transition unit 5 and a unloading unit 6 which are connected in sequence from left to right.

[0077] like Figure 2 As shown, the loading unit includes: a loading trolley 1.1 for product tray A, a product tray A1.2 placed on the loading trolley 1.1, a first electrical control cabinet 1.3 placed on the loading unit base 1.5, and a first standard transmission mechanism 1.4 placed on the loading unit base 1.5.

[0078] like Figure 3 As shown, the first standard transmission mechanism 1.4 includes: a transmission support frame 1.4.1, a transmission frame 1.4.2 placed on the transmission support frame, a transmission driven shaft assembly 1.4.3 installed on the left side of the transmission frame 1.4.2, transmission support wheels 1.4.4 installed on both sides of the transmission frame 1.4.2, a transmission driving wheel assembly 1.4.6 installed on the right side of the transmission frame 1.4.2, a transmission belt 1.4.5 installed on the driving wheel, driven wheel and support wheel, and a first blocking cylinder assembly 1.4.7 installed on the transmission frame 1.4.2.

[0079] In this embodiment, the loading unit works as follows: the product tray A is manually placed on the loading trolley 1.1, and the product tray A is pushed to the first standard transmission mechanism 1.4 through the docking track. The sensor receives the loading signal, the operator leaves the equipment to confirm the loading, and the product tray A is transmitted to the next unit.

[0080] like Figure 4As shown, the vacuum glue pouring unit 2 includes a vacuum pump assembly 2.1, a vacuum cavity 2.2 placed on a vacuum glue pouring unit base 2.5, a glue pouring monitoring system 2.3 placed on the top of the vacuum cavity 2.2, and a vacuum glue pouring and dispensing assembly 2.4 placed inside the vacuum cavity 2.2.

[0081] like Figure 5 As shown, the vacuum glue potting and dispensing assembly 2.4 includes: a vacuum transmission component 2.4.1, a vacuum glue potting Y-axis guide rail assembly 2.4.2, a vacuum glue potting X-axis moving module 2.4.3, a vacuum glue potting Z-axis assembly 2.4.4, a dispensing Z-axis assembly 2.4.5, a vacuum glue potting Y-axis moving module 2.4.6, a vacuum glue supply assembly 2.4.7, a waste collection position 2.4.8 and a lifting mechanism 2.4.9. The vacuum transmission component 2.4.1 is fixed to the bottom of the inner cavity of the vacuum chamber 2.2, the vacuum glue Y-axis guide assembly 2.4.2 and the vacuum glue Y-moving module 2.4.6 are installed on the left and right side walls of the inner cavity of the vacuum chamber 2.2, the vacuum glue X-axis moving module 2.4.3 is installed on the vacuum glue Y-axis guide assembly 2.4.2 and the vacuum glue Y-moving module 2.4.6, the vacuum glue Z-axis assembly 2.4.4 is installed on the vacuum glue X-axis moving module 2.4.3, the dispensing Z-axis assembly 2.4.5 is installed on the vacuum glue X-axis moving module 2.4.3 during the dispensing process, the vacuum glue supply assembly 2.4.7 is installed on the side wall of the vacuum chamber 2.2, and the waste collection position 2.4.8 and the lifting mechanism 2.4.9 are installed on the bottom of the inner cavity of the vacuum chamber 2.2.

[0082] like Figure 6As shown, the vacuum glue pouring Z-axis assembly 2.4.4 includes: a first Z-axis moving module 2.4.4.1, a first Z-axis fixed carrier plate 2.4.4.2, a glue pouring Z-axis carrier plate 2.4.4.3, a first cylinder 2.4.4.4, a cylinder mounting part 2.4.4.5, a screw glue pouring valve 2.4.4.6, an air pipe clamping part 2.4.4.7, an air pipe fixing part 2.4.4.8, an air pipe fixed end adjusting part 2.4.4.9, a first sensor mounting seat 2.4.4.10, a first sensor mounting part 2.4.4.11 and a first displacement sensor 2.4.4.12. The first Z-axis fixed carrier plate 2.4.4.2 is mounted on the first Z-axis moving module 2.4.4.1. The glue-filling Z-axis carrier plate 2.4.4.3 is mounted on the first Z-axis fixed carrier plate 2.4.4.2. The cylinder mounting part 2.4.4.5 is mounted on the top of the glue-filling Z-axis carrier plate 2.4.4.3. The first cylinder 2.4.4.4 is mounted on the cylinder mounting part 2.4.4.5. The screw glue-filling valve 2.4.4.6 is mounted on the glue-filling Z-axis carrier plate 2.4.4.3. The air pipe clamp 2.4.4 .7 is installed on the end of the piston rod of the first cylinder 2.4.4.4. The air pipe fixing piece 2.4.4.8 is installed on the air pipe fixed end adjusting piece 2.4.4.9, and the whole is installed on the glue-filled Z-axis carrier plate 2.4.4.3. The first sensor mounting seat 2.4.4.10 is installed on the bottom of the Z-axis fixed carrier plate 2.4.4.2. The first displacement sensor 2.4.4.12 is installed on the first sensor mounting piece 2.4.4.11, and the whole is installed on the side of the first sensor mounting seat 2.4.4.10.

[0083] like Figure 7 As shown, the dispensing Z-axis assembly 2.4.5 includes: a second Z-axis moving module 2.4.5.1, a second Z-axis fixed carrier 2.4.5.2, a dispensing Z-axis carrier 2.4.5.3, a camera pad 2.4.5.4, a camera mounting part 2.4.5.5, a camera 2.4.5.6, a dispensing barrel mounting part 2.4.5.7, a dispensing barrel 2.4.5.8, a light source mounting part 2.4.5.9, a light source 2.4.5.10, a second displacement sensor 2.4.5.11, a second sensor mounting part 2.4.5.13 and a second sensor mounting seat 2.4.5.13.

[0084] The second Z-axis fixed carrier plate 2.4.5.2 is installed on the second Z-axis moving module 2.4.5.1. The dispensing Z-axis carrier plate 2.4.5.3 is installed on the Z-axis fixed carrier plate 2.4.5.2. The camera pad 2.4.5.4 is installed on the dispensing Z-axis carrier plate 2.4.5.3. The camera mounting piece 2.4.5.5 is installed on the camera pad 2.4.5.4. The camera 2.4.5.6 is installed on the camera mounting piece 2.4.5.5. The dispensing barrel mounting piece 2.4.5.7 is installed on the dispensing Z-axis carrier plate 2.4 .5.3, the dispensing barrel 2.4.5.8 is fixed in the dispensing barrel mounting part 2.4.5.7, the light source 2.4.5.10 is installed on the light source mounting part 2.4.5.9, and the whole is installed at the bottom of the dispensing Z-axis carrier 2.4.5.3, the sensor mounting seat 2.4.5.13 is installed at the bottom of the Z-axis fixed carrier 2.4.5.2, the second displacement sensor 2.4.5.11 is installed on the second sensor mounting part 2.4.5.12, and the whole is installed on the side of the second sensor mounting seat 2.4.5.13.

[0085] In this embodiment, the vacuum glue filling unit 2 works as follows: the product tray A is transferred to the designated position on the vacuum transmission component 2.4.1, the lifting mechanism lifts the product tray A, the vacuum chamber 2.2 is evacuated, and glue is poured after the conditions are met. After the glue filling is completed, it is transferred to the next unit; during the glue dispensing process, the tray is at the designated position and glue is identified and dispensed through the visual system. After the glue dispensing is completed, it is transferred to the next unit.

[0086] The specific process of vacuum glue filling and dispensing in this embodiment is as follows:

[0087] Product tray A is transferred to the set position by vacuum transfer component 2.4.1 and stops. After the vacuum degree in vacuum chamber 2.2 reaches the set value, vacuum glue pouring X-axis moving module 2.4.3 and vacuum glue pouring Y-axis moving module 2.4.6 move to the corresponding position of the product on product tray A. Vacuum glue pouring Z-axis assembly 2.4.4 or dispensing Z-axis assembly 2.4.5 (determined by the glue pouring / dispensing working mode) is pressed down to the set position, completing the glue pouring or dispensing process; then, vacuum glue pouring Z-axis assembly 2.4.4 or dispensing Z-axis assembly 2.4.5 is raised, and vacuum glue pouring X-axis moving module 2.4.3 and vacuum glue pouring Y-axis moving module 2.4.6 move to the position of other products, starting the glue pouring or dispensing process. This cycle is repeated to complete the glue pouring or dispensing operation for all products on product tray A.

[0088] like Figure 8 As shown, the cache unit 3 includes a shield 3.1 installed on the cache base 3.4, a control component 3.2 installed on the shield 3.1, a production kanban component 3.3 installed on the top of the shield 3.1, a second standard transmission mechanism 3.5 installed on the cache base 3.4, and a first cache mechanism 3.6.

[0089] like Figure 9 As shown, the first buffer mechanism 3.6 includes: a left buffer frame 3.6.1, a left lifting mechanism 3.6.2, a buffer basket 3.6.3, a right buffer frame 3.6.4, a right lifting mechanism 3.6.5, and a lifting power assembly 3.6.6. The left buffer frame 3.6.1 and the right buffer frame 3.6.4 are mounted on the buffer base 3.4, the left lifting mechanism 3.6.2 is mounted on the left buffer frame 3.6.1, the right lifting mechanism 3.6.5 is mounted on the right buffer frame 3.6.4, the buffer basket 3.6.3 is mounted on the left lifting mechanism 3.6.2 and the right lifting mechanism 3.6.5, and the power assembly 3.6.6 is mounted on the bottom plate of the right buffer frame 3.6.4.

[0090] In this embodiment, the cache unit works as follows: after the glue filling or dispensing process of the product in the product tray A is completed, it is transmitted to the designated position on the second standard transmission mechanism 3.5. If the next unit is curing, the product tray A is cached on the cache blue tool 3.6.3. After the curing is completed, it is transmitted to the next unit. If the next unit is not working, the product tray A is directly transmitted.

[0091] like Figure 10 As shown, the curing unit 4 includes a curing unit base 4.1, a curing transmission mechanism 4.2 installed on the curing unit base 4.1, a curing lifting mechanism 4.4 installed on the curing unit base 4.1, a lifting power assembly 4.3 installed on the bottom plate of the curing lifting mechanism 4.4, a horizontal pushing mechanism 4.5 installed on the hinge assembly of the curing lifting mechanism 4.4, a sensor installation assembly 4.6 installed on the side of the curing lifting mechanism 4.4, a high and low temperature box 4.7 arranged in front of the horizontal pushing mechanism 4.5, a material tray bracket 4.8 arranged at the bottom of the inner cavity of the high and low temperature box 4.7, and a curing unit shield 4.9 installed on the curing unit base 4.1.

[0092] like Figure 11 As shown, the curing transmission mechanism 4.2 includes: a transmission bracket 4.2.1, a transmission base plate 4.2.2, a driven shaft assembly 4.2.3, a tensioner assembly 4.2.4, a support wheel assembly 4.2.5, a transmission support plate 4.2.6, a first belt 4.2.7, a second blocking cylinder assembly 4.2.8, a transmission baffle assembly 4.2.9, a drive shaft assembly 4.2.10 and a second belt 4.2.11.

[0093] The transmission bracket 4.2.1 is installed on the curing unit base 4.1, the transmission base plate 4.2.2 is installed on the transmission bracket 4.2.1, the driven shaft assembly 4.2.3, the tensioner assembly 4.2.4, the support wheel assembly 4.2.5 and the drive shaft assembly 4.2.10 are all installed on the side of the transmission support plate 4.2.6, the transmission support plate 4.2.6 is installed on the transmission base plate 4.2.2, the first belt 4.2.7 and the second belt 4.2.11 are installed on the transmission bracket 4.2.1, the driven shaft assembly 4.2.3, the tensioner assembly 4.2.4, the support wheel assembly 4.2.5 and the drive shaft assembly 4.2.10, the second blocking cylinder assembly 4.2.8 and the transmission baffle assembly 4.2.9 are installed on the transmission support plate 4.2.6.

[0094] The working process of the solidification transmission mechanism in this embodiment is specifically as follows:

[0095] The second blocking cylinder assembly 4.2.8 rises, and the drive shaft assembly 4.2.10 drives the first belt 4.2.7 and the second belt 4.2.11 to rotate. The product tray A is conveyed to the position of the second blocking cylinder assembly 4.2.8 and then stops, completing the positioning.

[0096] like Figure 12 As shown, the curing lifting mechanism 4.4 includes a lifting base plate 4.4.1, a first guide shaft first mounting plate 4.4.2, a first support shaft 4.4.3, a lifting support assembly 4.4.4, a first guide shaft 4.4.5, a support shaft connecting plate 4.4.6, a hinge assembly 4.4.7, a first guide shaft second mounting plate 4.4.8, a connecting profile 4.4.9, a second support shaft 4.4.10, a second guide shaft first mounting plate 4.4.11, a second guide shaft 4.4.12, a screw assembly 4.4.13 and a second guide shaft second mounting plate 4.4.14.

[0097] The lifting base plate 4.4.1 is installed on the curing unit base 4.1, the first guide shaft first mounting plate 4.4.2 is installed on the lifting base plate 4.4.1, the first support shaft 4.4.3 and the first guide shaft 4.4.5 are installed on the first guide shaft first mounting plate 4.4.2 and pass through the lifting support assembly 4.4.4, and the support shaft connecting plate 4.4.6 is installed on the support shaft 1 On the side of 4.4.3, the hinge assembly 4.4.7 is installed on the top plate of the lifting support assembly 4.4.4, the second mounting plate 4.4.8 of the first guide shaft is installed on the top of the first support shaft 4.4.3 and the first guide shaft 4.4.5, the connecting profile 4.4.9 is installed on the second mounting plate 4.4.8 of the first guide shaft, the second support shaft 4.4.10 is installed on the lifting bottom plate 4.4.1, the first mounting plate 4.4.11 of the second guide shaft is installed on the top of the second support shaft 4.4.10, the second guide shaft 4.4.12 is installed on the first mounting plate 4.4.11 of the second guide shaft, the screw assembly 4.4.13 is installed on the first mounting plate 4.4.11 of the second guide shaft, and the second mounting plate 4.4.14 of the second guide shaft is installed on the top of the second guide shaft 4.4.12.

[0098] The working process of the curing lifting mechanism in this embodiment is specifically as follows:

[0099] The screw assembly 4.4.13 drives the lifting support assembly 4.4.4 to raise / lower along the first guide shaft 4.4.5.

[0100] like Figure 13 As shown, the horizontal pushing mechanism 4.5 includes: a horizontal pushing bracket 4.5.1, a second cylinder 4.5.2, a magnetic coupling cylinder 4.5.3, a guide rail 4.5.4, a fork arm 4.5.5 and a product tray A.

[0101] The horizontal push bracket 4.5.1 is mounted on the hinge assembly 4.4.7, the second cylinder 4.5.2 and the magnetic cylinder 4.5.3 are mounted on the side of the horizontal push bracket 4.5.1, the guide rail 4.5.4 is mounted on the top of the horizontal push bracket 4.5.1, the fork arm 4.5.5 is mounted on the guide rail 4.5.4, and the product tray A is placed on the front end of the fork arm 4.5.5.

[0102] The working process of the horizontal push mechanism in this embodiment is specifically as follows:

[0103] The second air cylinder 4.5.2 and the magnetic coupling cylinder 4.5.3 extend in a set sequence, driving the fork arm 4.5.5 mounted on the guide rail 4.5.4 to extend forward, and the product tray A on the fork arm 4.5.5 is transported to the designated position. The second air cylinder 4.5.2 and the magnetic coupling cylinder 4.5.3 retract in a set sequence, and the fork arm 4.5.5 mounted on the guide rail 4.5.4 returns to its initial position.

[0104] In this embodiment, the overall working mode of the curing unit 4 is as follows: the product tray A is transferred to the designated position on the curing transmission mechanism 4.2, the curing lifting mechanism 4.4 drives the push mechanism 4.5 and the product tray A to the designated position, the door of the high and low temperature box 4.7 is opened, the push mechanism 4.5 sends the product tray A to the high and low temperature box 4.7, and places it on the tray bracket 4.8 in the high and low temperature box. The fork arm 4.5.5 withdraws, and the door of the high and low temperature box 4.7 is closed for the curing process. After the curing is completed, the push mechanism 4.5 takes the product tray A out of the high and low temperature box 4.7, places it on the curing transmission mechanism 4.2, and transfers it to the next unit.

[0105] like Figure 14 As shown, the transition unit 5 includes: a transition base 5.1, a third standard transmission mechanism 5.2 installed on the transition base 5.1, a transition unit shield 5.3 installed on the transition base 5.1, and a second electrical control cabinet 5.4 installed on the transition base 5.1.

[0106] In this embodiment, the working mode of the transition unit 5 is to transport the product tray A to relieve the transport pressure.

[0107] like Figure 15 As shown, the unloading unit 6 includes a unloading unit base 6.1, a unloading unit shield 6.2 installed on the unloading unit base 6.1, a second cache mechanism 6.3 installed on the unloading unit base 6.1, a fourth standard transmission mechanism 6.4 installed on the unloading unit base 6.1, a unloading trolley 6.5 placed on the right side of the fourth standard transmission mechanism 6.4, and a product tray A placed on the upper side of the unloading trolley 6.5.

[0108] In this embodiment, the unloading unit 6 works as follows: the product tray A is transferred to the designated position on the fourth standard transmission mechanism 6.4. If the unloading unit 6 meets the unloading conditions, the product tray A flows to the unloading trolley 6.5 through the fourth standard transmission mechanism 6.4, and the staff fixes the product tray A and sends it to the designated position; if the unloading unit 6 does not meet the unloading conditions, the product tray A is cached in the second cache mechanism 6.3 of the unloading unit 6, and the unloading operation is performed after the conditions are met.

[0109] Advantages of this utility model:

[0110] The utility model realizes the series connection of the two processes of sensor glue filling, glue dispensing and curing through the automated structural design of the vacuum glue filling unit and the curing unit, and realizes the automated completion of glue filling, glue dispensing and curing. Compared with the existing technology, the utility model solves the problems of multiple manual operation processes in the existing flexible potting production, and the need for manual unloading and manual handling during the process. The utility model has the characteristics of high degree of automation, high safety factor, stable product quality and high production efficiency.

[0111] The utility model is provided with a loading unit, a vacuum glue pouring unit, a cache unit, a curing unit, a transition unit and a unloading unit. The units are connected in series to form a production system. The workpiece material tray is transmitted to the vacuum glue pouring unit through the loading unit to complete vacuum glue pouring and normal pressure glue dispensing. After completion, it is transmitted to the cache unit, and then transmitted to the curing unit to complete the curing process, and then transmitted to the unloading unit through the transition unit. The cache mechanisms in the cache unit and the unloading unit can cache the material trays after glue pouring and before curing and after curing respectively. The whole process has a high degree of automation, does not require manual operation, has a high safety factor and production efficiency, greatly improves product production, ensures product quality, and significantly reduces production costs.

[0112] The above are only preferred embodiments of the present invention and do not limit the present invention. For those skilled in the art, various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A flexible system for automatic protection of sensor potting compatible with glue filling, dispensing and curing, characterized by: include: The transmission platform is connected in sequence with the loading unit, vacuum glue filling unit, buffer unit, curing unit, transition unit and unloading unit with the same center; The loading unit includes a first standard transmission mechanism on the loading unit base, the product tray is placed on the first standard transmission mechanism, and the first standard transmission mechanism transmits the product tray to the vacuum glue filling unit; The vacuum glue filling unit includes a vacuum cavity provided on the base of the vacuum glue filling unit, and a vacuum glue filling and dispensing component is provided in the vacuum cavity. The product tray enters the vacuum cavity, and the vacuum glue filling and dispensing component performs vacuum glue filling and normal pressure dispensing on the product. After completion, the product tray is transferred to the cache unit; The cache unit includes a shield mounted on a cache base, a second standard transmission mechanism and a first cache mechanism provided within the shield, and a control component provided on the shield. The control component controls the product tray to be temporarily stored in the first cache mechanism, or controls the second standard transmission mechanism to operate and transfer the product tray to the curing unit. The curing unit includes a curing transmission mechanism and a curing lifting mechanism installed on the base of the curing unit, wherein the curing transmission mechanism is respectively provided with a curing lifting mechanism and a high and low temperature box on both sides along the transmission direction, and the curing lifting mechanism is provided with a horizontal pushing mechanism perpendicular to the transmission direction of the curing transmission mechanism, and the end of the horizontal pushing mechanism is located in the middle section of the curing transmission mechanism, and the product tray is transferred to the horizontal pushing mechanism in the middle section of the curing transmission mechanism, and the curing lifting mechanism drives the horizontal pushing mechanism and the product tray to rise to the height range of the high and low temperature box door, and the horizontal pushing mechanism pushes the product tray to the tray bracket in the high and low temperature box, and after curing is completed, the horizontal pushing mechanism takes out the product tray, and the curing lifting mechanism drives the horizontal pushing mechanism and the product tray to descend to the middle section of the curing transmission mechanism, and the curing transmission mechanism transfers the product tray to the transition unit; The transition unit includes a third standard transmission mechanism to transmit the product tray to the unloading unit; The unloading unit includes a fourth standard transmission mechanism and a unloading trolley, and the fourth standard transmission mechanism transmits the product tray to the unloading trolley.

2. The flexible system for automatic protection of sensor potting compatible with glue pouring, dispensing and curing according to claim 1 is characterized by: The first standard transmission mechanism includes a transmission support frame, a transmission frame is provided on the transmission support frame, and the transmission frame is arranged on both sides along the transmission direction of the product tray. A transmission driven shaft assembly is provided at one end of the transmission frame and a transmission driving wheel assembly is provided at the other end. A transmission support wheel is provided on the inner side of the transmission frame. A transmission belt is installed on the transmission driven wheel assembly, the transmission support wheel and the transmission driving wheel assembly. A blocking cylinder assembly is also installed on the transmission frame and below the transmission belt.

3. The flexible system for automatic protection of sensor potting compatible with glue pouring, dispensing and curing according to claim 1 is characterized by: The vacuum glue pouring and dispensing assembly includes a vacuum transmission component docked with the end of the first standard transmission mechanism; the upper side of the vacuum transmission component is provided with a vacuum glue pouring Y-axis guide rail assembly and a vacuum glue pouring Y moving module perpendicular to the transmission direction, which are respectively installed on the opposite side walls of the vacuum cavity; the vacuum glue pouring Y-axis guide rail assembly and the vacuum glue pouring Y moving module are jointly installed with an X-axis moving module along the transmission direction; the X-axis moving module is installed with a vertical vacuum glue pouring Z-axis assembly and a dispensing Z-axis assembly; the inner wall of the vacuum cavity is provided with a vacuum glue supply assembly, a waste collection position and a lifting mechanism.

4. The flexible system for automatic protection of sensor potting compatible with glue pouring, dispensing and curing according to claim 3 is characterized by: The vacuum glue-pouring Z-axis assembly includes a first Z-axis moving module, a first Z-axis fixed carrier plate is mounted on the first Z-axis moving module, a glue-pouring Z-axis carrier plate is mounted on the side of the first Z-axis fixed carrier plate, a cylinder mounting member is mounted on the top of the glue-pouring Z-axis carrier plate, and a first cylinder is mounted below the cylinder mounting member; an air pipe clamping member, an air pipe fixing member, and an air pipe fixed end adjusting member are mounted on the end of the piston rod of the first cylinder, the air pipe fixing member is mounted on the air pipe fixed end adjusting member, and the air pipe fixed end adjusting member is mounted on the glue-pouring Z-axis carrier plate; The glue pouring Z-axis carrier plate is also equipped with a screw glue pouring valve; A first sensor mounting seat is installed on the bottom side of the first Z-axis fixed carrier plate, a first sensor mounting piece is installed on the side of the first sensor mounting seat, a first displacement sensor is installed on the side of the first sensor mounting piece, and the first displacement sensor is arranged opposite to the lower end of the screw filling valve.

5. The flexible system for automatic protection of sensor potting compatible with glue pouring, dispensing and curing according to claim 3 is characterized by: The dispensing Z-axis assembly includes a second Z-axis moving module, a second Z-axis fixed carrier is installed on the second Z-axis moving module, a dispensing Z-axis carrier is installed on the side of the second Z-axis fixed carrier, a camera pad, a dispensing barrel mounting piece and a light source mounting piece are installed on the same side of the dispensing Z-axis carrier, a camera mounting piece is installed on the side of the camera pad, a camera is installed on the side of the camera mounting piece, a dispensing barrel is installed in the dispensing barrel mounting piece, the light source mounting piece is located below the camera, and a light source is installed on the light source mounting piece; A second sensor mounting seat is installed on the bottom side of the second Z-axis fixed carrier plate, a second sensor mounting piece is installed on the side of the second sensor mounting seat, a second displacement sensor is installed on the side of the second sensor mounting piece, and the second displacement sensor is arranged opposite to the lower end of the dispensing barrel.

6. The flexible system for automatic protection of sensor potting compatible with glue pouring, dispensing and curing according to claim 1 is characterized by: The second standard transmission mechanism passes through the first cache mechanism during the transmission process. The first cache mechanism includes a left cache frame and a right cache frame installed on the cache base, and the left cache frame and the right cache frame are respectively installed with a left lifting mechanism and a right lifting mechanism. A cache basket is installed between the left lifting mechanism and the right lifting mechanism. When the second standard transmission mechanism transmits the product material tray between the left lifting mechanism and the right lifting mechanism, the control component controls the left lifting mechanism and the right lifting mechanism to drive the product material tray to rise and store it in the cache basket for temporary storage.

7. The flexible system for automatic protection of sensor potting compatible with glue pouring, dispensing and curing according to claim 1 is characterized by: The conveyor belt conveyor comprises a conveying bracket installed on the base of the conveying unit, a conveying base plate installed on the top of the conveying bracket, and two groups of conveying support plates arranged on both sides of the conveying direction are installed on the conveying base plate, each group of conveying support plates comprises multiple conveying support plates, and each side of the conveying support plate is installed with a driven shaft assembly, a tensioning wheel assembly, and multiple support wheel assemblies. The driven wheel assembly, the tensioning wheel assembly and multiple support wheel assemblies on each conveying support plate are jointly installed with a first belt, and the multiple driven shaft assemblies on each group of transmission support plates are jointly installed with a second belt. A driving shaft assembly is also installed on the side of each group of transmission support plates, and the driving shaft assembly drives a driven wheel assembly in each group of bead support plates to rotate, so that all driven wheel assemblies rotate and drive all first belts to rotate. Each first belt has a section in the horizontal direction, and the first belts are connected at intervals, and the rotation direction of the horizontal section of the first belt is along the transmission direction of the product material tray.

8. The flexible system for automatic protection of sensor potting compatible with glue pouring, dispensing and curing according to claim 1 is characterized by: The curing lifting mechanism includes two lifting bottom plates installed on the base of the curing unit and arranged on both sides of the product tray transmission direction, a first guide shaft first mounting plate is installed on the upper side of each end of each lifting bottom plate, a first vertical support shaft and a first guide shaft are installed on each first guide shaft first mounting plate, and the top ends of the first support shaft and the first guide shaft are installed on a first guide shaft second mounting plate, and the upper sides of the two first guide shaft second mounting plates at the same end of the two lifting bottom plates are commonly connected with a connecting profile; A lifting support assembly is installed between the middle parts of the two first support shafts on each lifting base plate, and a plurality of second support shafts are provided in the middle part of each lifting base plate, and a second guide shaft first mounting plate is installed on the upper ends of the plurality of second support shafts, and a plurality of second guide shafts are installed on the upper side of the second guide shaft first mounting plate, and the plurality of second guide shafts pass through the lifting support assembly above them upward, and the upper ends are installed on a second guide shaft second mounting plate; A hinge assembly is provided on the upper side of each lifting support assembly and on both sides of the second guide shaft penetration position, and a horizontal push mechanism is installed on the upper side of the hinge assembly.

9. The flexible system for automatic protection of sensor potting compatible with glue pouring, dispensing and curing according to claim 1 is characterized by: The horizontal pushing mechanism includes a horizontal pushing bracket provided in the curing lifting mechanism and connected to the hinge assembly of the curing lifting mechanism, a second cylinder and a magnetic coupling cylinder are installed on the side of the horizontal pushing bracket, two guide rails are installed on the upper side of the horizontal pushing bracket perpendicular to the product tray transmission direction, and a fork arm is installed on the upper side of the two guide rails, the front end of the fork arm is located in the middle section of the curing transmission mechanism, and the side of the fork arm is connected to the magnetic coupling cylinder, and the magnetic coupling cylinder drives the fork arm to be pushed out or retracted along the guide rail direction; The curing transmission mechanism transmits the product tray to the front end of the fork arm, and the magnetic coupling cylinder drives the fork arm to move along the guide rail to push the product tray into the high and low temperature box.

10. The flexible system for automatic protection of sensor potting compatible with glue pouring, dispensing and curing according to claim 1, characterized in that: The unloading unit includes a unloading unit base, a unloading unit shield is installed on the unloading unit base, a fourth standard transmission mechanism is installed inside the unloading unit shield and on the unloading unit base, and a second buffer mechanism is provided outside the fourth standard transmission mechanism. When the fourth standard transmission mechanism transmits the product tray to the middle position of the second buffer mechanism, the second buffer mechanism temporarily stores the product tray. A material unloading trolley is provided at the end of the fourth standard transmission mechanism, and the fourth standard transmission mechanism transmits the product tray to the material unloading trolley.

Images