Plasma gas generating device

Abstract

A plasma gas generating device comprises a first aluminum profile frame, a second aluminum profile frame is arranged on the upper portion of the first aluminum profile frame, a conveying mechanism used for bearing products is arranged on the upper portion of the first aluminum profile frame, and an aluminum profile fixing support used for fixing a nozzle is arranged on the second aluminum profile frame; and a plasma generator matched with the spray head in position is arranged at the bottom of the first aluminum profile frame. The utility model aims to provide a plasma gas generating device which is low in cost, high in efficiency and small in size, meets the requirement for cleaning the surface of a material, and achieves an expected effect.

Description

Technical Field

[0001] The utility model relates to the technical field of laboratory equipment, in particular to a plasma gas generating device. Background Art

[0002] With the development of electronic products, the demand for more and more processing technologies is increasing. Surface treatment of materials is one of these processes. The purpose is to remove foreign matter and dirt from the material surface, increase the dyne value of the material surface, and make the material easier to bond. Surface treatment of materials requires the addition of corresponding equipment. Plasma equipment uses plasma gas to remove foreign matter and dirt from the material surface.

[0003] The plasma equipment currently on the market has certain limitations in terms of performance, efficiency, stability, etc., and cannot meet the high requirements of certain specific fields.

[0004] Most plasma equipment on the market is custom-made. For custom-made companies, product updates often require frequent equipment replacement, making flexible use impossible. Furthermore, custom-made equipment is expensive and has high maintenance costs, making it unsuitable for custom-made companies. Summary of the Invention

[0005] The utility model aims to provide a cost-stable, high-efficiency, miniaturized plasma gas generating device that meets the requirements for cleaning the surface of materials and achieves the expected effect.

[0006] A plasma gas generating device comprises: a first aluminum profile frame, a second aluminum profile frame arranged on the upper portion of the first aluminum profile frame, a conveying mechanism for carrying products arranged on the upper portion of the first aluminum profile frame, an aluminum profile fixing bracket for fixing a nozzle arranged on the second aluminum profile frame; and a plasma generator matched with the position of the nozzle arranged at the bottom of the first aluminum profile frame.

[0007] Preferably, the conveying mechanism of the present invention includes an assembly line bracket fixed on the upper part of the first aluminum profile frame, a conveyor belt is arranged in the length direction of the assembly line bracket, a motor and a motor controller that cooperate with each other are arranged at one end of the conveyor belt, and a material receiving tray is arranged at the other end of the conveyor belt.

[0008] Preferably, a protective cover is provided on the outer periphery of the second aluminum profile frame of the present invention.

[0009] Preferably, the protective cover of the present invention is provided with an opening for fixing the connection line between the nozzle and the plasma generator.

[0010] Compared with the existing technology, the utility model adopts the above technical solution, which can realize plasma treatment of materials efficiently and conveniently, is simple and convenient to operate, greatly reduces the time and labor costs required, and reduces the complexity and cost of equipment debugging and maintenance. The specific performance is as follows:

[0011] 1. Cost savings: Compared to purchasing professional plasma gas equipment, homemade equipment can significantly reduce costs.

[0012] 2. High efficiency and energy saving: Using high frequency and high voltage power supply box to improve plasma production efficiency and reduce energy consumption.

[0013] 3. Flexibility: The equipment can be adjusted and improved at any time according to the actual product to achieve the required effect.

[0014] 4. Miniaturization: The plasma gas generating device of the present invention has a compact structure, small size, and is easy to install and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of the conveyor and material receiving tray of the present utility model;

[0016] Figure 2 This is a structural diagram of the positioning and installation of the nozzle bracket of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the plasma generator and nozzle installation of the utility model;

[0018] Figure 4 It is a schematic diagram of the overall structure of the utility model.

[0019] Among them: 1. Conveyor belt; 2. Motor; 3. Motor controller; 4. Material receiving tray; 5. Screw holes; 6. First aluminum profile frame; 7. Aluminum profile fixing connection block; 8. Second aluminum profile frame; 9. Aluminum profile fixing bracket; 10. Nozzle; 11. Plasma generator; 12. Protective cover. DETAILED DESCRIPTION

[0020] The technical solution of the present invention is described in detail below with reference to the accompanying drawings:

[0021] like Figures 1-4 As shown, a plasma gas generating device includes: a first aluminum profile frame 6, a second aluminum profile frame 8 is arranged on the upper part of the first aluminum profile frame 6, a conveying mechanism for carrying products is arranged on the upper part of the first aluminum profile frame 6, and an aluminum profile fixing bracket 9 for fixing a nozzle 10 is arranged on the second aluminum profile frame 8; a plasma generator 11 matching the position of the nozzle 10 is arranged at the bottom of the first aluminum profile frame 6.

[0022] The conveying mechanism of the present invention includes an assembly line bracket fixed on the upper part of the first aluminum profile frame 6, a conveyor belt 1 is arranged in the length direction of the assembly line bracket, a motor 2 and a motor controller 3 that cooperate with each other are arranged at one end of the conveyor belt 1, and a material receiving tray 4 is arranged at the other end of the conveyor belt 1.

[0023] The motor 2 of the present invention is a 120W 1:60 speed-adjustable reinforced motor, and the motor model is 5RK120RGU-CF / 5GU-60-K2.

[0024] The model of the motor controller 3 of the present invention is US-52, with a voltage and power of 220V-240V 50 / 60HZ and an adjustable speed of 0-5m / min.

[0025] The outer periphery of the second aluminum profile frame 8 of the present invention is provided with a protective cover 12. The protective cover 12 is provided with an opening for fixing the nozzle and the plasma generator connection line.

[0026] The plasma generator 11 of the present invention adopts WeiXing D / Z-1000W, voltage power: 220V 50-60HZ. The nozzle 10 adopts 24VDC HB20230708010.

[0027] As attached Figure 1 As shown, a conveying mechanism is built according to the product process requirements, the material receiving tray 4 is cut according to the size of the conveying mechanism, and screw holes 5 are opened on both sides of the connection end between the material receiving tray 4 and the first aluminum profile frame 6 to fix the material receiving tray and the conveying mechanism to prevent the product from falling to the ground.

[0028] As attached Figure 2 As shown, the second aluminum profile frame 8 is cut according to the size of the nozzle to fix the nozzle 10. In the processing of the vertical aluminum profile, a certain reasonable tolerance is reserved to ensure that the nozzle 10 can be flexibly adjusted in the upper and lower heights of the single-track second aluminum profile frame 8.

[0029] As attached Figure 3 As shown, the nozzle 10 is installed on the assembled aluminum profile bracket to provide stable positive ions and negative ions for product processing so as to meet the process requirements of the product processing.

[0030] As attached Figure 4 As shown, the protective cover 12 is cut, welded and assembled according to the size of the aluminum profile frame of the installed nozzle to isolate the external environment from affecting the product processing effect.

[0031] (1) Align the screw holes of the receiving tray 4 with the screw holes of the first aluminum profile frame 6. After assembly, take out the four M4 screws and screw them into the corresponding screw holes 5 one by one with hexagon sockets. Tighten the screws step by step in a diagonal or symmetrical order to ensure the stability of the entire assembly structure and complete the installation of the receiving tray 4.

[0032] (2) Align and assemble the cut single-track second aluminum profile frame 8. After assembly, take out the aluminum profile fixing bracket 9 and four M2 screws, screw the screws into the corresponding screw holes one by one with hexagon sockets, and tighten the screws step by step in a diagonal or symmetrical order to ensure that the entire assembly structure is stable. Then install the nozzle 10 on the middle aluminum profile frame and fix it with a cable tie to complete the installation of the nozzle 10; install the plasma generator 11 on the bottom aluminum profile bracket. After assembly, take out the aluminum profile fixing connection block 7 and eight M6 screws, screw the screws into the corresponding screw holes one by one with hexagon sockets, and tighten the screws step by step in a diagonal or symmetrical order to ensure that the entire assembly structure is stable, and complete the installation of the plasma generator 11.

[0033] (3) Install the processed protective cover 12 on the aluminum profile bracket for fixing the nozzle, insert the nozzle and plasma generator connecting wire into the opening and fix it, ensure that the insertion process is smooth and the installation position is correct, and complete the installation of the steel plate protective cover 12.

[0034] (1) Turn on the plasma generator and conveying mechanism, and place the product from one end of the motor controller onto the conveyor belt; when the product passes under the nozzle, the plasma gas ejected from the nozzle treats the surface of the product.

[0035] (2) When the product reaches the end of the receiving tray along the conveyor belt, the processed product is taken out.

[0036] (3) Inspection method: Use a dyne pen to draw a straight line on the treated surface, and check whether the product meets the treatment requirements by observing the state changes of the straight line.

[0037] If any abnormality is found in the device during use, such as looseness or unusual noise, stop using it immediately and conduct a comprehensive inspection and maintenance of the device. You can check whether the screws are loose or the accessories are damaged, and repair or replace the parts in time to ensure the normal and safe use of the device.

[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A plasma gas generating device, characterized in that include: A first aluminum profile frame (6), a second aluminum profile frame (8) is arranged on the upper portion of the first aluminum profile frame (6), a conveying mechanism for carrying products is arranged on the upper portion of the first aluminum profile frame (6), an aluminum profile fixing bracket (9) for fixing a nozzle (10) is arranged on the second aluminum profile frame (8); and a plasma generator (11) matching the position of the nozzle (10) is arranged at the bottom of the first aluminum profile frame (6).

2. The plasma gas generating device according to claim 1, characterized in that The conveying mechanism comprises an assembly line bracket fixed on the upper part of the first aluminum profile frame (6), a conveyor belt (1) is arranged in the length direction of the assembly line bracket, a motor (2) and a motor controller (3) that cooperate with each other are arranged at one end of the conveyor belt (1), and a material receiving tray (4) is arranged at the other end of the conveyor belt (1).

3. The plasma gas generating device according to claim 2, characterized in that The motor (2) is a 120W 1:60 speed-adjustable reinforced motor, and the motor model is 5RK120RGU-CF / 5GU-60-K2.

4. The plasma gas generating device according to claim 2, characterized in that The model of the motor controller (3) is US-52, with a voltage of 220V-240V 50 / 60HZ and an adjustable speed of 0-5m / min.

5. The plasma gas generating device according to claim 1, characterized in that A protective cover (12) is provided on the outer periphery of the second aluminum profile frame (8).

6. The plasma gas generating device according to claim 5, characterized in that The protective cover (12) is provided with an opening for fixing the nozzle and the plasma generator connection line.

7. The plasma gas generating device according to claim 1, characterized in that: The plasma generator (11) adopts WeiXingD / Z-1000W, voltage power: 220V 50-60HZ.

8. The plasma gas generating device according to claim 1, characterized in that (10) Use 24VDCHB20230708010.

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