Section-by-section feeding type cold frame bending machine for large ship

Through the cooperation of the limiting and jacking mechanisms, the problem of easy damage of the pulley is solved, and the safe and stable bending of ship processing materials is achieved.

CN223367909UActive Publication Date: 2025-09-23QIDONG JISHENG SHIPBUILDING CO LTD
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Patent Information

Application Number
CN202422550589.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-23
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In the prior art, when the ship processing material bends in the slide, it is easy to cause extrusion damage to the pulley, which is unsafe.

Method used

The limiting mechanism and lifting mechanism are adopted. Through the cooperation of rollers and pulleys, the end of the material passes through the limiting mechanism. The electric cylinder drives the top plate to lift the material to the height of the arc groove. The mounting seat rotates along the bending direction of the material to prevent the material from detaching from the mounting seat and squeezing the pulley.

Benefits of technology

The safety of ship processing materials during bending is improved, damage to the pulley is avoided, and a stable bending process of the material is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a section-by-section feeding type rib cold bending machine for a large ship, and relates to the technical field of cold bending machines, the section-by-section feeding type rib cold bending machine comprises a mounting seat, a mounting groove is formed in the upper surface of the mounting seat, a limiting mechanism is mounted on the inner side wall of the mounting groove, bottom grooves are formed in the inner bottom surfaces of the mounting groove on the two sides of the limiting mechanism, and jacking mechanisms are mounted on the inner bottom surfaces of the bottom grooves; the jacking mechanism comprises an electric cylinder which is fixedly connected to the inner bottom face of the bottom groove, a piston rod is installed at the output end of the electric cylinder, and the end, away from the electric cylinder, of the piston rod is fixedly connected with a top plate. Through cooperation of the structures, the safety of ship machining materials during bending can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cold bending machines, in particular to a segment-feeding type rib cold bending machine for large ships. Background Art

[0002] Cold bending machine, also known as arch bending machine, is mainly used for bending I-beams, channel steels, angle steels, U-shaped steels and other profiles in tunnels, subways, hydropower stations, underground caverns, etc. In the process of ship material processing, rib cold bending machine is needed. Rib cold bending machine eliminates the need for heating furnace, saves manpower and increases output.

[0003] The utility model with announcement number CN217858476U discloses a segmented feed type rib cold bending machine for large ships, including a cold bending machine body, two fixed seats are fixedly provided on both sides of the cold bending machine body in a symmetrical structure, a connecting block is fixedly provided on the outer side of the fixed seat, a mounting seat is provided on the outer side of the fixed seat, a hinge seat is fixedly provided on the side of the mounting seat close to the fixed seat, a plurality of mounting grooves are opened at equal intervals on the top of the mounting seat, a connecting rod is fixedly provided on the inner wall of the mounting groove, a roller is rotatably connected to the outer wall of the connecting rod, two slides are slidably connected to the surface of the connecting rod, two springs are provided at both ends of the connecting rod, and a pulley is fixedly provided on the inner wall of the slide.

[0004] During the implementation of this application, it was found that the technology has the following problems: in the above patent documents, when the ship processing material is bent in the slide, once the processing material is against the pulley, the processing material may squeeze the pulley when bending, causing damage to the pulley, and poor safety.

[0005] For this purpose, a segment-feed type rib cold bending machine for large ships is proposed. Utility Model Content

[0006] The purpose of the utility model is to provide a step-by-step feeding frame cold bending machine for large ships in order to improve the safety of ship processing materials during bending.

[0007] The technical solutions adopted in this utility model are as follows:

[0008] A step-by-step feed frame cold bending machine for large ships comprises a mounting seat, an upper surface of the mounting seat is provided with a mounting groove, an inner sidewall of the mounting groove is provided with a limiting mechanism, and an inner bottom surface of the mounting groove on both sides of the limiting mechanism is provided with a bottom groove, and a lifting mechanism is provided on the inner bottom surface of the bottom groove;

[0009] The limiting mechanism includes a connecting rod, the connecting rod is fixedly connected to the inner side wall of the mounting groove, the middle part of the outer surface of the connecting rod is rotatably connected to a roller, the outer surface of the connecting rod on both sides of the roller is slidably connected to a slide, a pulley is installed in the middle part of a side surface close to the two slides, and an arc groove is opened at the upper end of the side surface close to the two slides;

[0010] The lifting mechanism includes an electric cylinder, which is fixedly connected to the inner bottom surface of the bottom groove. A piston rod is installed at the output end of the electric cylinder, and an end of the piston rod away from the electric cylinder is fixedly connected to a top plate.

[0011] Furthermore, the input end of the electric cylinder is electrically connected to an external power supply.

[0012] Furthermore, the outer surface of the top plate is slidably connected to the inner surface of the mounting groove.

[0013] Furthermore, springs are provided on the circumferential outer walls at both ends of the connecting rod, one end of the spring is fixedly connected to the inner side wall of the mounting groove, and the other end of the spring is fixedly connected to the outer surface of the slide seat.

[0014] Furthermore, there are a plurality of mounting grooves, and the plurality of mounting grooves are equidistantly arranged on the upper surface of the mounting seat.

[0015] Furthermore, the mounting seat is connected to the fixing seat of the cold bending machine body through a hinged seat.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0017] In the present invention, when the cold bending machine body outputs the ship processing material, the end of the material can be made to pass between the two slides on the limiting mechanism, and the movement of the material is facilitated by the rollers and pulleys. When the material is processed from the output end of the cold bending machine body, the electric cylinder can be started to make the piston rod drive the top plate to slide upward to lift the processing material until the processing material is at the same height of the arc groove. At this time, the mounting seat rotates along the bending direction of the material, and the mounting seat drives the hinged seat to rotate, so that the processing material will squeeze the slide on the connecting rod and start to bend. Compared with CN217858476U, the processing material is squeezed and bent on the slide. In this application, the lifting mechanism is used to push the processing material to the height of the arc groove. Due to the presence of the arc surface of the arc groove, the processing material can be restricted when being squeezed, so as to prevent the processing material from detaching from the mounting seat. At the same time, it also prevents the processing material from squeezing and damaging the pulley when bending, thereby improving the safety of the ship processing material during bending. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the mounting base in the present utility model;

[0019] Figure 2 Schematic diagram of the limiting mechanism in the present utility model;

[0020] Figure 3It is a cross-sectional view of the utility model;

[0021] Figure 4 For this utility model Figure 3 Enlarged view of point A.

[0022] Markings in the figure: 1-mounting seat, 2-limiting mechanism, 3-lifting mechanism, 11-mounting slot, 12-bottom slot, 21-connecting rod, 22-roller, 23-slide seat, 24-pulley, 25-arc slot, 26-spring, 31-electric cylinder, 32-piston rod, 33-top plate. DETAILED DESCRIPTION

[0023] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention. Example

[0024] Reference Figure 1-Figure 4 A step-by-step feeding rib bending machine for large ships includes a mounting base 1, which is connected to a fixed base of the bending machine body through a hinged base. A mounting groove 11 is provided on the upper surface of the mounting base 1. The number of the mounting grooves 11 is several, and the plurality of mounting grooves 11 are equidistantly arranged on the upper surface of the mounting base 1. A limiting mechanism 2 is installed on the inner side wall of the mounting groove 11. A bottom groove 12 is provided on the inner bottom surface of the mounting groove 11 on both sides of the limiting mechanism 2. A lifting mechanism 3 is installed on the inner bottom surface of the bottom groove 12; the limiting mechanism 2 includes a connecting rod 21, which is fixedly connected to the inner side wall of the mounting groove 11. The outer surface of the connecting rod 21 The middle part is rotatably connected to a roller 22, and the outer surfaces of the connecting rods 21 on both sides of the roller 22 are slidably connected to slides 23. Springs 26 are provided on the circumferential outer walls at both ends of the connecting rod 21. One end of the spring 26 is fixedly connected to the inner wall of the mounting groove 11, and the other end of the spring 26 is fixedly connected to the outer surface of the slide 23. A pulley 24 is installed in the middle of one side close to the two slides 23; specifically, when the cold bending machine body outputs ship processing materials, the end of the material can be made to pass through the two slides 23 on the limiting mechanism 2, and the movement of the material is facilitated by the rollers 22 and the pulley 24, and the material processed from the output end of the cold bending machine body.

[0025] Reference Figure 1-Figure 4The upper end of the side surface where the two slides 23 are close to each other is provided with an arc groove 25. The lifting mechanism 3 includes an electric cylinder 31, which is fixedly connected to the inner bottom surface of the bottom groove 12. The input end of the electric cylinder 31 is electrically connected to the external power supply. The output end of the electric cylinder 31 is installed with a piston rod 32. The end of the piston rod 32 away from the electric cylinder 31 is fixedly connected to a top plate 33. The outer surface of the top plate 33 is slidably connected to the inner surface of the mounting groove 11. Specifically, when the workpiece is bent at this time, the electric cylinder 31 can be started to make the piston rod 32 drive the top plate 33 to slide upward, so as to lift the workpiece until the workpiece is at the same height as the arc groove 25. At this time, the mounting seat rotates along the bending direction of the material, and the mounting seat 1 drives the hinged seat to rotate, so that the processed material will squeeze the slide 23 on the connecting rod 21 and begin to bend. Compared with CN217858476U in which the processed material is squeezed and bent on the slide, in this application, the lifting mechanism 3 is used to push the processed material to the height of the arc groove 25. Due to the existence of the arc surface of the arc groove 25, the extrusion of the processed material can be restricted to prevent the processed material from detaching from the mounting seat 1. At the same time, it also prevents the processed material from squeezing and damaging the pulley 24 when bending, thereby improving the safety of the ship's processed materials when bending.

[0026] The implementation principle of the embodiment of the segment-feed cold frame bending machine for large ships in this application is as follows:

[0027] When using the device, first connect the external power supply. When the cold bending machine body outputs the ship processing material, the end of the material can be made to pass between the two slides 23 on the limit mechanism 2, and the roller 22 and the pulley 24 are used to facilitate the movement of the material. When the material is processed from the output end of the cold bending machine body, the electric cylinder 31 can be started to make the piston rod 32 drive the top plate 33 to slide upward to lift the processing material until the processing material is at the same height of the arc groove 25. At this time, the mounting seat rotates along the bending direction of the material, and the mounting seat 1 drives The articulated seat rotates, so that the processing material will squeeze the slide 23 on the connecting rod 21 and begin to bend. Compared with the processing material squeezed and bent on the slide in CN217858476U, in this application, the jacking mechanism 3 is used to push the processing material to the height of the arc groove 25. Due to the existence of the arc surface of the arc groove 25, the extrusion of the processing material can be restricted to prevent the processing material from detaching from the mounting seat 1. At the same time, it also prevents the processing material from squeezing and damaging the pulley 24 when bending, thereby improving the safety of the ship processing material when bending.

[0028] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A step-by-step feeding rib cold bending machine for large ships, comprising a mounting seat (1), characterized in that: The upper surface of the mounting seat (1) is provided with a mounting groove (11), the inner side wall of the mounting groove (11) is provided with a limiting mechanism (2), the inner bottom surface of the mounting groove (11) on both sides of the limiting mechanism (2) is provided with bottom grooves (12), and the inner bottom surface of the bottom groove (12) is provided with a lifting mechanism (3); The limiting mechanism (2) includes a connecting rod (21), the connecting rod (21) is fixedly connected to the inner side wall of the installation groove (11), the middle part of the outer surface of the connecting rod (21) is rotatably connected to a roller (22), the outer surface of the connecting rod (21) on both sides of the roller (22) is slidably connected to a slide seat (23), a pulley (24) is installed in the middle part of a side surface close to the two slide seats (23), and an arc groove (25) is opened at the upper end of the side surface close to the two slide seats (23); The lifting mechanism (3) includes an electric cylinder (31), the electric cylinder (31) is fixedly connected to the inner bottom surface of the bottom groove (12), a piston rod (32) is installed at the output end of the electric cylinder (31), and the end of the piston rod (32) away from the electric cylinder (31) is fixedly connected to a top plate (33).

2. The step-by-step feeding frame bending machine for large ships according to claim 1, characterized in that: The input end of the electric cylinder (31) is electrically connected to an external power supply.

3. The step-by-step feeding frame bending machine for large ships according to claim 1, characterized in that: The outer surface of the top plate (33) is slidably connected to the inner surface of the mounting groove (11).

4. The step-by-step feeding frame bending machine for large ships according to claim 1, characterized in that: Springs (26) are provided on the circumferential outer walls at both ends of the connecting rod (21), one end of the spring (26) is fixedly connected to the inner wall of the mounting groove (11), and the other end of the spring (26) is fixedly connected to the outer surface of the slide seat (23).

5. The step-by-step feeding frame cold bending machine for large ships according to claim 1, characterized in that: There are a plurality of mounting grooves (11), and the plurality of mounting grooves (11) are equidistantly arranged on the upper surface of the mounting seat (1).

6. The step-by-step feeding frame bending machine for large ships according to claim 1, characterized in that: The mounting seat (1) is connected to the fixing seat of the cold bending machine body via a hinged seat.

Citation Information

Patent Citations

  • Section-by-section feeding type cold frame bending machine for large ship

    CN217858476U