Casting sand cleaning device for mold casting
The clamping, rotating and flushing components of the casting sand cleaning device for mold casting solve the problem of low sand cleaning efficiency of castings in the prior art, realize automatic sand cleaning and air drying, improve efficiency and reduce labor intensity.
Patent Information
- Application Number
- CN202422475107.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-14
AI Technical Summary
In the prior art, the efficiency of sand cleaning of castings is low, especially when wet cleaning requires manual turning of the castings, which is labor-intensive and inefficient.
A casting sand cleaning device for mold casting is designed, which includes a clamping component, a rotating mechanism and a flushing component. The clamping component clamps the casting and uses the rotating mechanism to drive it to rotate. The flushing component cooperates with it to perform all-round flushing, and the air drying component is used to air dry it to reduce moisture residue.
It realizes the automatic sand cleaning and air drying of castings, reduces manual operations, improves sand cleaning efficiency, reduces labor intensity, and wastewater can be centrally treated.
Smart Images

Figure CN223368197U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold casting, in particular to a casting sand cleaning device for mold casting. Background Art
[0002] After the casting is cooled and shaped, the operator takes the casting out of the mold. A lot of sand and soil will remain on the surface of the casting, so it needs to be cleaned. When the operator cleans the surface of the casting, there are mainly dry cleaning and wet cleaning. Dry cleaning is to clean it through a shot blasting machine. This cleaning method will leave sand and soil in the shot blasting machine when the casting is cleaned, causing secondary cleaning of the inside of the shot blasting machine. The wet cleaning method is to clean the sand with water and flush the sand and soil on the surface of the casting by water washing. However, when cleaning, the casting is generally placed on a cleaning rack for washing. This cleaning requires manual flipping of the casting. The overall operation is labor-intensive and the cleaning efficiency is low. Therefore, a sand cleaning device for mold casting with improved sand cleaning efficiency is designed. Utility Model Content
[0003] (1) Technical problems solved
[0004] In view of the deficiencies in the prior art, the utility model provides a casting sand cleaning device for mold casting, so as to solve the problem of low sand cleaning efficiency in the prior art mentioned in the background art.
[0005] (2) Technical solution
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a sand cleaning device for mold casting, comprising a sand cleaning box, and further comprising:
[0007] A clamping assembly, the clamping assembly being symmetrically arranged in the sand cleaning box and being used for clamping the casting;
[0008] A rotating mechanism, the rotating mechanism being mounted on the sand cleaning box and being used to drive the clamping assembly to rotate;
[0009] A flushing assembly is mounted on the inner wall of the sand cleaning box and flushes the surface of the casting in all directions when the clamping assembly drives the casting to rotate;
[0010] An air-drying component is arranged on the flushing component and is used to air-dry the casting after sand removal.
[0011] Furthermore, the clamping assembly includes:
[0012] A clamping shaft, wherein the clamping shaft is symmetrically arranged inside the sand cleaning box;
[0013] A telescopic rod, the telescopic rod being arranged on opposite side walls of the two clamping shafts;
[0014] Wherein, the clamping shaft passes through the side wall of the sand cleaning box and is slidably engaged with the side wall of the sand cleaning box;
[0015] Furthermore, each of the clamping shafts is provided with a plurality of the telescopic rods;
[0016] A driving mechanism is installed on the sand cleaning box and is used to drive two opposite clamping shafts to move closer to or away from each other.
[0017] Furthermore, the driving mechanism includes:
[0018] Motor 1, the motor 1 is installed at the bottom of the sand cleaning box;
[0019] Screws, wherein two screws are provided and symmetrically arranged, and the two screws are coaxially connected via a connecting shaft, and the connecting shaft is rotatably connected to the outer side wall of the sand cleaning box;
[0020] A driving frame, which is L-shaped and has two driving frames, and the two driving frames are rotatably connected to the outer ends of the two clamping shafts respectively;
[0021] The other end of the driving frame is provided with an internal threaded hole, and the two screws are respectively screwed into the internal threaded holes of the two driving frames;
[0022] A transmission belt is provided, and pulleys are installed on the connecting shaft and the output shaft of the motor 1, and the two pulleys are connected by the transmission belt.
[0023] Furthermore, the rotating mechanism includes:
[0024] A rotating sleeve rotatably mounted on a side wall of the sand cleaning box;
[0025] Sliding rods, a plurality of said sliding rods are connected to the inner wall of the rotating sleeve at equal distances along the axis of the rotating sleeve;
[0026] Slide grooves, a plurality of the slide grooves are provided on the outer wall of the clamping shaft along the axial direction of the clamping shaft;
[0027] Wherein, the plurality of sliding rods are respectively and correspondingly slidably arranged in the plurality of sliding grooves;
[0028] Motor 2 is installed at the bottom of the sand cleaning box, and the output end of motor 2 is connected to the rotating sleeve through a belt assembly.
[0029] Based on the above solution, the flushing component includes:
[0030] A water tank is provided below the sand cleaning box and is equipped with a water pump;
[0031] An injection plate, the injection plate is fixedly mounted on the inner wall of the sand cleaning box, and the injection plate is flush with the clamping shaft;
[0032] Wherein, a cavity is provided inside the injection plate, and the cavity is connected to the water pump through a water pipe;
[0033] Injection head: a plurality of the injection heads are installed on one side of the injection plate close to the clamping assembly, and the injection heads are communicated with the cavity.
[0034] Furthermore, the air-drying component includes:
[0035] A fan is also installed below the sand cleaning box, and an air duct is installed at the output end of the fan;
[0036] The other end of the air duct passes through the side wall of the sand cleaning box and is connected with the cavity of the injection plate.
[0037] Furthermore, it also includes an auxiliary frame, which is installed on the outer side wall of the sand cleaning box, and the auxiliary frame is slidably matched with one end of the driving frame with an internal threaded hole.
[0038] Furthermore, one-way valves are installed on the sides of the air duct and the water pipe that are connected to the cavity.
[0039] (3) Beneficial effects
[0040] Compared with the prior art, the present invention provides a sand cleaning device for mold casting, which has the following beneficial effects:
[0041] 1. The utility model can conveniently clamp the castings that need to be sand cleaned inside the sand cleaning box through the clamping assembly. The clamping assembly can be driven to rotate by the rotating mechanism. In combination with the flushing assembly, the castings can be flushed and sand cleaned in all directions. The air-drying assembly can be used to air-dry the castings after sand cleaning to reduce problems such as rust caused by residual moisture.
[0042] 2. The utility model reduces labor by cooperating with the clamping assembly, the rotating mechanism, the flushing assembly and the air-drying assembly, and completes the sand cleaning and air-drying of the castings in one go. The operation is convenient, and the cleaning waste water can be collected and processed centrally through the sand cleaning box. Compared with the existing sand cleaning device, the operation is more convenient and the efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1 This is a schematic diagram of the structure of this application;
[0044] Figure 2A schematic diagram of the structure of the application in the open state;
[0045] Figure 3 This is a schematic diagram of the structure of the after-view state of this application;
[0046] Figure 4 This is a schematic diagram of the structure inside the sand cleaning box for this application;
[0047] Figure 5 This is a schematic diagram of the structure of the connection between the driving frame, the clamping shaft and the sleeve shaft in this application;
[0048] Figure 6 This is a schematic diagram of the structure of the sleeve, sleeve rod and spring in this application;
[0049] Figure 7 For this application Figure 5 Schematic diagram of the locally enlarged structure at point A in the middle.
[0050] In the figure: 1. Sand cleaning box; 2. Cover plate; 3. Funnel; 4. Clamping shaft; 5. Bushing; 6. Sleeve rod; 7. Spring; 8. Motor 1; 9. Screw; 10. Driving frame; 11. Transmission belt; 12. Bearing seat; 13. Pulley; 14. Auxiliary frame; 15. Rotating sleeve; 16. Slide rod; 17. Slide groove; 18. Motor 2; 19. Pulley; 20. V-belt; 21. Water tank; 22. Jet plate; 23. Jet head; 24. Water pump; 25. Fan; 26. Air duct; 27. Transparent observation panel; 28. Water pipe; 29. Connecting shaft. DETAILED DESCRIPTION
[0051] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0052] For examples, see Figures 1 to 7The sand cleaning device for mold casting comprises a sand cleaning box 1, the top of the sand cleaning box 1 is provided with a take-in and put-out port, and a cover plate 2 is rotatably connected to the take-in and put-out port. By lifting the cover plate 2, the casting that needs sand cleaning can be placed in the sand cleaning box 1 through the take-in and put-out port. The device also comprises: a clamping assembly, a rotating mechanism, a flushing assembly and an air-drying assembly. The clamping assembly is symmetrically arranged in the sand cleaning box 1 for clamping the casting, the rotating mechanism is installed on the sand cleaning box 1 for driving the clamping assembly to rotate, the flushing assembly is installed on the inner side wall of the sand cleaning box 1, and when the clamping assembly drives the casting to rotate, the surface of the casting is omnidirectionally flushed. The air-drying assembly is arranged on the flushing assembly for air-drying the casting after sand cleaning. A funnel 3 is provided at the bottom of the sand cleaning box 1 for discharging wastewater generated after cleaning to a location for centralized wastewater treatment outside.
[0053] Correspondingly, the clamping assembly includes: a clamping shaft 4, a telescopic rod and a driving mechanism. The clamping shaft 4 is symmetrically arranged inside the sand cleaning box 1, and the telescopic rod is arranged on the opposite side wall of the two clamping shafts 4. The clamping shaft 4 passes through the side wall of the sand cleaning box 1 and slides with the side wall of the sand cleaning box 1. Each clamping shaft 4 is provided with multiple telescopic rods, and the driving mechanism is installed on the sand cleaning box 1 to drive the two opposite clamping shafts 4 to move closer or away from each other, wherein the telescopic rod includes a sleeve 5 and a sleeve rod 6, the sleeve rod 6 is slidably arranged inside the sleeve 5, and a spring 7 is provided inside the sleeve 5, and the two ends of the spring 7 are connected to the sleeve 5 and the sleeve rod 6. When clamping the casting, the sleeve rod 6 contacts the casting to reduce the contact area between the casting and the casting, and increase the area of the casting washed. By setting multiple telescopic rods on each clamping shaft 4, it can adapt to the shape of the casting, tighten different positions of the casting, and enhance the clamping effect.
[0054] Correspondingly, the driving mechanism includes: a motor 8, a screw 9, a driving frame 10 and a transmission belt 11. The motor 8 is installed at the bottom of the sand cleaning box 1. There are two screws 9, and the two screws 9 are symmetrically arranged. The two screws 9 are coaxially connected through a connecting shaft 29. The connecting shaft 29 is rotatably connected to the outer wall of the sand cleaning box 1 through a bearing seat 12 with a bearing. The driving frame 10 is L-shaped, and there are two driving frames 10. The two driving frames 10 are respectively rotatably connected to the outer ends of the two clamping shafts 4. The other end of the driving frame 10 is provided with an internal threaded hole. The two screws 9 are respectively screwed in the internal threaded holes of the two driving frames 10. The connecting shaft 29 and the output shaft of the motor 8 are both equipped with a pulley 1 3, and the two pulleys 13 are connected through the transmission belt 11. Through the rotation of the motor 8, under the action of the pulley 13 and the transmission belt 11, the connecting shaft 29 can be driven to rotate, thereby driving the two screws 9 to rotate at the same time, realizing the mutual approach and distance between the two driving frames 10, thereby realizing the approach and distance between the two clamping shafts 4, and realizing the clamping and release of the clamping assembly on the casting. It also includes an auxiliary frame 14, the auxiliary frame 14 is installed on the outer side wall of the sand cleaning box 1, and the auxiliary frame 14 is slidably matched with one end of the driving frame 10 with an internal threaded hole, and the sliding stability of the driving frame 10 is improved by the auxiliary frame 14. It should be noted that the transmission belt 11 used in this embodiment is a round belt.
[0055] Correspondingly, the rotating mechanism includes: a rotating sleeve 15, a slide rod 16, a slide groove 17 and a second motor 18. The rotating sleeve 15 is rotatably mounted on the side wall of the sand cleaning box 1. A plurality of slide rods 16 are equidistantly connected to the inner wall of the rotating sleeve 15 along the axial direction of the rotating sleeve 15. A plurality of slide grooves 17 are provided on the outer wall of the clamping shaft 4 along the axial direction of the clamping shaft 4. The plurality of slide rods 16 are respectively slidably arranged in the plurality of slide grooves 17. The second motor 18 is mounted on the bottom of the sand cleaning box 1, and the output end of the second motor 18 is connected to the rotating sleeve 15. The movable sleeves 15 are connected through a belt assembly, wherein the belt assembly includes a pulley 19 and a V-belt 20. The output end of the motor 2 18 and the upper coaxial sleeve 5 are equipped with a pulley 19. The two pulleys 19 are fitted with a V-belt 20. The rotation of the motor 2 18 drives the rotating sleeve 15 to rotate. With the cooperation of the slide rod 16 and the slide groove 17, it is ensured that the clamping shaft 4 can be driven to rotate when the rotating sleeve 15 rotates. At the same time, it can cooperate with the driving mechanism to make the two clamping shafts 4 approach and move away from each other.
[0056] Correspondingly, the flushing assembly includes: a water tank 21, a jet plate 22 and a jet head 23. The water tank 21 is arranged below the sand cleaning box 1, and a water pump 24 is installed on the water tank 21. The jet plate 22 is fixedly mounted on the inner wall of the sand cleaning box 1, and the jet plate 22 is flush with the clamping shaft 4. A cavity is provided inside the jet plate 22, and the cavity is connected to the water pump 24 through a water pipe 28. A plurality of jet heads 23 are installed on one side of the jet plate 22 close to the clamping assembly, and the jet heads 23 are communicated with the cavity. By placing cleaning water inside the water tank 21, under the action of the water pump 24, water can be sprayed out in a high-pressure thin column through the plurality of jet heads 23. The cooperation of the plurality of jet heads 23 can flush the casting in all directions, and cooperate with the rotation of the casting to make the sand cleaning more comprehensive. The air-drying component includes: a fan 25, which is also installed under the sand cleaning box 1, and an air duct 26 is installed at the output end of the fan 25, the other end of the air duct 26 passes through the side wall of the sand cleaning box 1 and is connected to the cavity of the injection plate 22. When the sand cleaning is completed, the fan 25 is turned on, and the fan 25 blows the wind into the cavity through the air duct 26, and sprays air through the injection head 23 to dry the rotating casting. A one-way valve is installed on the side of the air duct 26 and the water pipe 28 connected to the cavity to ensure that when the water pump 24 sprays cleaning water, water will not enter the air duct 26 through the cavity. At the same time, when the air is ejected through the fan 25, the air flow will not enter the water pipe 28 through the cavity, ensuring the effective use of the water pipe 28 and the air duct 26 respectively.
[0057] In summary, when using the casting sand cleaning device for mold casting, first fill the water pump 24 with cleaning water, connect the motor 1 8 and the motor 2 18 to the external power supply respectively, open the cover 2, place the casting to be sand cleaned between the two clamping shafts 4, control the motor 1 8 to rotate, drive the two clamping shafts 4 close together, press the casting tightly with the telescopic rod, and after the pressing is completed, close the cover 2, turn on the motor 2 18 and the water pump 24, the motor 2 18 drives the casting to rotate, and the water is used to fully flush the casting through the spray head 23. After the flushing is completed, turn off the water pump 2. 4. Turn on the fan 25 to air-dry the rotating casting. It should be noted that a transparent observation panel 27 is provided on the front side wall of the sand cleaning box 1, so that the sand cleaning situation can be observed. The two motors 2 18 do not need to be turned on at the same time. When the casting is clamped, turning on one of the motors 2 18 can achieve rotation. When the other motor 2 18 is not in use, the V-belt 20 installed on it can be removed. By setting the two motors 2 18, a backup and a backup function can be achieved. When one of the motors 2 18 is damaged, the other motor 2 18 can be used.
[0058] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sand cleaning device for mold casting, comprising a sand cleaning box (1), characterized in that: Also includes: A clamping assembly, the clamping assembly being symmetrically arranged in the sand cleaning box (1) and being used for clamping the casting; A rotating mechanism, the rotating mechanism being mounted on the sand cleaning box (1) and being used for driving the clamping assembly to rotate; A flushing assembly is mounted on the inner wall of the sand cleaning box (1) and flushes the surface of the casting in all directions when the clamping assembly drives the casting to rotate; An air-drying component is arranged on the flushing component and is used to air-dry the casting after sand removal.
2. A sand cleaning device for mold casting according to claim 1, characterized in that: The clamping assembly comprises: A clamping shaft (4), wherein the clamping shaft (4) is symmetrically arranged inside the sand cleaning box (1); a telescopic rod, the telescopic rod being arranged on opposite side walls of the two clamping shafts (4); Wherein, the clamping shaft (4) passes through the side wall of the sand cleaning box (1) and is slidably engaged with the side wall of the sand cleaning box (1); Furthermore, each of the clamping shafts (4) is provided with a plurality of telescopic rods; A driving mechanism is installed on the sand cleaning box (1) and is used to drive two opposite clamping shafts (4) to move closer to or farther away from each other.
3. A sand cleaning device for mold casting according to claim 2, characterized in that: The driving mechanism comprises: Motor 1 (8), said motor 1 (8) being mounted on the bottom of said sand cleaning box (1); Screw rods (9), wherein two screw rods (9) are provided and the two screw rods (9) are symmetrically arranged, and the two screw rods (9) are coaxially connected via a connecting shaft (29), and the connecting shaft (29) is rotatably connected to the outer side wall of the sand cleaning box (1); A driving frame (10), wherein the driving frame (10) is L-shaped, and two driving frames (10) are provided, and the two driving frames (10) are rotatably connected to the outer ends of the two clamping shafts (4) respectively; The other end of the driving frame (10) is provided with an internal threaded hole, and the two screw rods (9) are respectively screwed into the internal threaded holes of the two driving frames (10); The transmission belt (11), the connecting shaft (29) and the output shaft of the motor (8) are all equipped with pulleys (13), and the two pulleys (13) are connected through the transmission belt (11).
4. A sand cleaning device for mold casting according to claim 3, characterized in that: The rotating mechanism comprises: A rotating sleeve (15), the rotating sleeve (15) being rotatably mounted on the side wall of the sand cleaning box (1); Sliding rods (16), a plurality of sliding rods (16) are connected to the inner wall of the rotating sleeve (15) at equal intervals along the axial direction of the rotating sleeve (15); A sliding groove (17), wherein a plurality of the sliding grooves (17) are provided on the outer wall of the clamping shaft (4) along the axial direction of the clamping shaft (4); Wherein, the plurality of sliding rods (16) are respectively and correspondingly slidably arranged in the plurality of sliding grooves (17); Motor 2 (18), the motor 2 (18) is installed at the bottom of the sand cleaning box (1), and the output end of the motor 2 (18) is connected to the rotating sleeve (15) through a belt assembly.
5. A sand cleaning device for mold casting according to claim 4, characterized in that: The flushing assembly comprises: A water tank (21), the water tank (21) is arranged below the sand cleaning box (1), and a water pump (24) is installed on the water tank (21); An ejection plate (22), the ejection plate (22) being fixedly mounted on the inner wall of the sand cleaning box (1), and the ejection plate (22) being flush with the clamping shaft (4); The injection plate (22) is provided with a cavity inside, and the cavity is connected to the water pump (24) via a water pipe (28); A plurality of injection heads (23) are installed on the injection plate (22) at a side close to the clamping assembly, and the injection heads (23) are communicated with the cavity.
6. A sand cleaning device for mold casting according to claim 5, characterized in that: The air-drying component includes: A fan (25), the fan (25) is also installed below the sand cleaning box (1), and an air duct (26) is installed at the output end of the fan (25); The other end of the air duct (26) passes through the side wall of the sand cleaning box (1) and is connected to the cavity of the injection plate (22).
7. A sand cleaning device for mold casting according to claim 6, characterized in that: It also includes an auxiliary frame (14), which is installed on the outer side wall of the sand cleaning box (1), and the auxiliary frame (14) is slidably matched with one end of the driving frame (10) with an internal threaded hole.