Machining equipment for saddle pipe joint

Abstract

The utility model relates to the technical field of industrial processing, and discloses saddle pipe joint processing equipment which comprises a bottom plate, the top of the bottom plate is slidably connected with a support, the left side of the top of the bottom plate is fixedly connected with an asynchronous motor, the inner wall of the support is rotatably connected with a clamping ring, and the inner wall of the clamping ring is provided with a sliding groove. A first guide groove is formed in the inner wall of the sliding groove, a plurality of positioning grooves are formed in the left side of the clamping ring, a second guide groove is formed in the right side of the inner wall of each positioning groove, a positioning block is slidably connected to the inner wall of each positioning groove, and a rotating disc is rotatably connected to the inner wall of the sliding groove. According to the utility model, the twisting screw is rotated to drive the screw rod to rotate so as to enable the rack to move, so that the gear can rotate, and then the rotating disc rotates together with the gear, so that the purpose of adapting to and stabilizing saddle pipe joints of different models is achieved, the machining precision is improved, and the machining quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial processing, in particular to processing equipment for saddle pipe joints. Background Art

[0002] Saddle pipe joint, also known as saddle type joint and reducing saddle joint, is a special pipe connector, mainly used to connect two pipes with different diameters, especially when the pipes need to be connected with a reducing diameter. Its special design makes it form a curved shape at the connection, similar to a saddle, hence the name. It has good sealing performance and can prevent fluid leakage. Because it is a long-term use component, its production and processing are particularly important to its service life.

[0003] The processing of saddle pipe joints is a process involving multiple links such as material selection, processing technology and surface treatment. First, it is necessary to select suitable materials according to the use environment and pressure level of the pipeline system. Then, the shape and size of the saddle pipe joints are designed according to the diameter change, connection position and installation requirements of the pipeline. Then, the finished product is produced through hot and cold bending, welding and surface polishing.

[0004] Existing saddle pipe joint processing equipment can be processed by clamping it on a machine tool and using the milling cutter on it. However, when facing different models of saddle pipe joints, the clamping cannot be adjusted to stabilize the pipe, causing it to vibrate during the processing, resulting in reduced processing accuracy and reduced processing efficiency. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a saddle pipe joint processing equipment, which aims to improve the problem that the existing saddle pipe joint processing equipment in the prior art cannot adjust the clamping to stabilize the pipe, causing it to shake during the processing, resulting in reduced processing accuracy.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a processing equipment for a saddle pipe joint comprises a base plate, the top of the base plate is slidably connected to a bracket, the top left side of the base plate is fixedly connected to an asynchronous motor, the inner wall of the bracket is rotatably connected to a clamping ring, the inner wall of the clamping ring is provided with a slide groove, the inner wall of the slide groove is provided with a first guide groove, the left side of the clamping ring is provided with a plurality of positioning grooves, the right side of the inner wall of the positioning groove is provided with a second guide groove, the inner wall of the positioning groove is slidably connected to a positioning block, the inner wall of the slide groove is rotatably connected to a rotating disk, the right side of the rotating disk is fixedly connected to a gear, and the left side of the rotating disk is rotatably connected The gear train is connected to the gear mechanism, and the gear mechanism is connected to the gear train by a threaded connection, and the gear mechanism is connected to the gear train by a threaded connection.

[0007] Through the above technical solution: the asynchronous motor can provide power for the processing of the entire device, the clamping ring is used to carry and clamp the saddle pipe joint, the positioning block is used to fit with the outer wall of the saddle pipe joint to clamp and limit it, the screw rod is used to rotate and drive the rack to move, thereby driving the gear to rotate so that the rotating disk can rotate together, and the abutment wheel is used to stabilize and promote the movement of the sleeve, thereby promoting the movement of the saddle pipe joint for processing.

[0008] As a further description of the above technical solution:

[0009] The cooling mechanism includes a frame, the bottom of the frame is fixedly connected to the top left side of the base plate, the top of the frame is fixedly connected to a nozzle, the inner wall of the nozzle is connected to a water pump, a filter tank is provided near the edge of the top of the base plate, a return water tank is provided on the right side of the inner wall of the filter tank, and the inner wall of the return water tank is fixedly connected to a filter plate.

[0010] Through the above technical solution: the frame can carry the nozzle and the water pump, the water pump is used to extract the liquid filtered by the filter plate in the return tank and spray it out through the nozzle, and the filter tank is used to collect the liquid sprayed by the nozzle.

[0011] As a further description of the above technical solution:

[0012] A milling cutter is fixedly connected to the rear side of the frame, and an input end of the water pump is communicated with the inner wall of the return water tank.

[0013] Through the above technical solution: the milling cutter is used to process the saddle pipe joint.

[0014] As a further description of the above technical solution:

[0015] A controller is fixedly connected to the top rear side of the bottom plate, and the controller is electrically connected to the water pump and the asynchronous motor respectively.

[0016] Through the above technical solution: the controller is used to facilitate the user to control the start and stop of the device.

[0017] As a further description of the above technical solution:

[0018] The front side of the base plate is threadedly connected with a fixing screw, the outer wall of the fixing screw is provided with a nameplate, and the inner wall of the nameplate is threadedly connected with the outer wall of the fixing screw.

[0019] Through the above technical solution: the nameplate is used to facilitate users to understand relevant information of the device.

[0020] As a further description of the above technical solution:

[0021] The bottom of the base plate is fixedly connected with an anti-skid pad, and the top of the screw rod is fixedly connected with a torsion screw.

[0022] Through the above technical solution: the anti-slip pad can enhance the friction of the bottom of the base plate, preventing shaking and movement during processing from causing a decrease in processing accuracy.

[0023] As a further description of the above technical solution:

[0024] An auxiliary sleeve is fixedly connected to the middle of the top surface of the bottom plate, and a reinforcement block is fixedly connected to the rear side of the auxiliary sleeve.

[0025] Through the above technical solution: the auxiliary sleeve is used to provide a second level of protection for the object to be processed to prevent it from being thrown away due to clamping failure.

[0026] As a further description of the above technical solution:

[0027] The outer wall of the rotating shaft is slidably connected to the inner wall of the second guide groove, and the plurality of abutment wheels are fixedly connected at the same horizontal height.

[0028] Through the above technical solution, the abutting wheels at the same level can push the sleeve to slide evenly and smoothly.

[0029] The utility model has the following beneficial effects:

[0030] 1. In the utility model, the rack is moved by rotating the torsion screw to drive the lead screw to rotate, thereby enabling the gear to rotate, and then the rotating disk rotates together with it, driving the rotating rod to rotate so that the rotating shaft can slide along the second guide groove and drive the positioning block to clamp it, and then the asynchronous motor is started to process, and the abutment wheel is started to enhance stability, thereby achieving the purpose of adapting to and stabilizing different types of saddle pipe joints, improving processing accuracy, and enhancing processing quality.

[0031] 2. In the utility model, by starting the water pump, the liquid in the filter plate is sprayed on the milling cutter through the nozzle, and then flows into the filter tank. After being filtered by the filter plate, it flows back to the return water tank, achieving the purpose of circulating cooling and processing processing debris, improving production efficiency and improving production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 A front perspective view of the saddle pipe joint processing equipment proposed in the present invention;

[0033] Figure 2 A side view of the processing equipment for the saddle pipe joint proposed in the present invention;

[0034] Figure 3 This is a partial structural exploded view of the processing equipment for the saddle pipe joint proposed in the present invention;

[0035] Figure 4 A diagram showing the partial structure of the processing equipment for the saddle pipe joint proposed in the present invention;

[0036] Figure 5 This is a partial structural diagram of the saddle pipe joint processing equipment proposed by the present invention.

[0037] Legend:

[0038] 1. Bottom plate; 2. Cooling mechanism; 201. Frame; 202. Nozzle; 203. Water pump; 204. Filter plate; 205. Return water tank; 206. Filter tank; 3. Bracket; 4. Clamping ring; 5. Sleeve; 6. Drive shaft; 7. Bushing; 8. Asynchronous motor; 9. Abutment wheel; 10. First guide groove; 11. Second guide groove; 12. Positioning groove; 13. Positioning block; 14. Slide; 15. Gear; 16. Rack; 17. Rotating rod; 18. Rotating shaft; 19. Screw; 20. Rotating disk; 21. Torsion screw; 22. Auxiliary sleeve; 23. Anti-slip pad; 24. Fixing screw; 25. Nameplate; 26. Reinforcement block; 27. Controller; 28. Milling cutter. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] Please see the attached Figure 1 - Attachment Figure 3 The utility model provides an embodiment: a saddle pipe joint processing device, including a base plate 1, a bracket 3 is slidably connected to the top of the base plate 1, an asynchronous motor 8 is fixedly connected to the left side of the top of the base plate 1, the base plate 1 is used to support the entire device, the inner wall of the bracket 3 is rotatably connected to the clamping ring 4, the inner wall of the clamping ring 4 is provided with a slide groove 14, the inner wall of the slide groove 14 is provided with a first guide groove 10, the bracket 3 is used to provide a fulcrum for the movement and rotation of the clamping ring 4, and a plurality of positioning grooves 12 are provided on the left side of the clamping ring 4. A second guide groove 11 is provided on the right side of the inner wall of the positioning groove 12, and a positioning block 13 is slidably connected to the inner wall of the positioning groove 12. The positioning groove 12 is used to guide the sliding of the positioning block 13. The inner wall of the slide 14 is rotatably connected to a rotating disk 20. The right side of the rotating disk 20 is fixedly connected to a gear 15. The gear 15 is used to drive the rotating disk 20 to rotate. The left side of the rotating disk 20 is rotatably connected to a rotating rod 17. The outward side of the rotating rod 17 is rotatably connected to a rotating shaft 18. The rotating shaft 18 can slide in the second guide groove 11. The inner wall of the slide 14 The wall is slidably connected with a rack 16, the inner wall of the rack 16 is threadedly connected with a screw 19, the outer wall of the rack 16 is meshed with the outer wall of the gear 15, and the rack 16 is used to drive the gear 15 to rotate. The output end of the asynchronous motor 8 is fixedly connected with a transmission shaft 6, and the transmission shaft 6 is used to transmit the transmission to the entire device. The outer wall of the transmission shaft 6 is provided with a sleeve 7, and the inner wall of the sleeve 7 is rotatably connected to the outer wall of the transmission shaft 6. The front and rear sides of the outer wall of the sleeve 7 are fixedly connected with abutment wheels 9, and the sleeve 7 is used to provide support for the rotation of the transmission shaft 6. At this point, the outer wall of the transmission shaft 6 is provided with a sleeve die 5, which is used to move the saddle pipe. The inner wall of the sleeve die 5 is slidably connected to the outer wall of the transmission shaft 6. The cooling mechanism 2 is fixedly connected to the left side of the top of the bottom plate 1. The cooling mechanism 2 is used to cool down during cutting. The abutment wheel 9 is used to push the sleeve die 5. The front side of the bottom plate 1 is threadedly connected with a fixing screw 24. The outer wall of the fixing screw 24 is provided with a nameplate 25. The inner wall of the nameplate 25 is threadedly connected to the outer wall of the fixing screw 24. The nameplate 25 is used to identify relevant information of the device.

[0041] Specifically, the asynchronous motor 8 can provide rotational power for the entire processing process, so that the saddle pipe joint can be processed and cut. The rotation of the screw rod 19 can drive the movement of the rack 16, thereby driving the gear 15 engaged therewith, thereby driving the rotating disk 20 to rotate, and can adjust the movement distance and direction of the rack 16 according to the rotation of the screw rod 19. The fixing screw 24 can fix the nameplate 25 in a required conspicuous position to prevent it from falling off and causing the user to be unable to query its detailed information. The nameplate 25 can display relevant information of the device to the user and remind the user to pay attention to precautions when using it.

[0042] Please see the attached Figure 3 - Attachment Figure 5 The cooling mechanism 2 includes a frame 201, the bottom of the frame 201 is fixedly connected to the top left side of the base plate 1, the frame 201 is used to carry the entire device, the top of the frame 201 is fixedly connected with a nozzle 202, the inner wall of the nozzle 202 is connected with a water pump 203, and a filter tank 206 is provided at the top of the base plate 1 near the edge. The nozzle 202 can spray the liquid extracted by the water pump 203 onto the workpiece to be processed, and a return water tank 205 is provided on the right side of the inner wall of the filter tank 206. The inner wall of the return water tank 205 is fixedly connected with a filter plate 204, and a milling cutter 28 is fixedly connected to the rear side of the frame 201. The input end of the water pump 203 is connected to the inner wall of the return water tank 205, and the return water tank 205 is used to filter and collect the liquid filtered by the filter tank 206;

[0043] Specifically, the milling cutter 28 is used to process the saddle pipe, cutting and trimming it into a saddle shape. The water pump 203 can draw the liquid in the return water tank 205 upward and spray it out through the nozzle 202. The nozzle 202 can spray the liquid on the milling cutter 28 to cool it down. The filter tank 206 can collect the cooled liquid, filter it through the filter tank 206, and then discharge it into the return water tank 205.

[0044] Please see the attached Figure 2 - Attachment Figure 4 , an auxiliary sleeve 22 is fixedly connected to the middle of the top surface of the base plate 1, and a reinforcement block 26 is fixedly connected to the rear side of the auxiliary sleeve 22. A controller 27 is fixedly connected to the top rear side of the base plate 1. The controller 27 can control the electrical components of the entire device and thus control the start and stop of the processing. The controller 27 is electrically connected to the water pump 203 and the asynchronous motor 8 respectively. The outer wall of the rotating shaft 18 is slidably connected to the inner wall of the second guide groove 11. Multiple abutment wheels 9 are fixedly connected at the same horizontal height. The abutment wheel 9 can push the object in front of it to move and stably reduce its vibration. The bottom of the base plate 1 is fixedly connected to an anti-slip pad 23, and the top of the screw rod 19 is fixedly connected to a torsion screw 21. The torsion screw 21 is used to facilitate the user to adjust the screw rod 19;

[0045] Specifically, the anti-slip pad 23 is used to prevent the device from being displaced and reducing the processing accuracy due to vibration during the processing. The torsion screw 21 is used to facilitate the use of the torsion screw rod 19. The auxiliary sleeve 22 is used to assist in clamping the saddle pipe to prevent it from falling off during the rotation processing and causing casualties. The reinforcement block 26 can enhance the effect of the auxiliary sleeve 22.

[0046] Working principle: When the saddle pipe needs to be processed, first open the auxiliary sleeve 22, put it in, and then fix it with the reinforcement block 26, then turn the torsion screw 21 to rotate the screw rod 19 to drive the rack 16 to move, and then drive the rotating disk 20 to rotate, so that the rotating rod 17 can rotate in the slide groove 14, and at the same time drive the rotating shaft 18 to slide in the second guide groove 11, and then drive the positioning block 13 to slide in the positioning groove 12, and the saddle pipe is clamped, and then the sleeve die 5 is sleeved on the outer wall of the transmission shaft 6, and then the asynchronous motor 8 is started to drive the transmission shaft 6 to rotate and then drive the clamping ring 4 to rotate, and at the same time start the abutment wheel 9 to make the sleeve die 5 gradually close to the left side, so that the bracket 3 slides on the top of the bottom plate 1 to move the saddle pipe close to the milling cutter 28 for processing;

[0047] At the same time, when the milling cutter 28 processes the saddle pipe, metal debris and high temperature are generated. The water pump 203 is started to spray the liquid in the return water tank 205 onto the milling cutter 28 through the nozzle 202. At the same time, the used liquid will flow into the filter tank 206, and then the metal debris will be filtered out by the filter plate 204 and left in the filter tank 206, and then flow back into the return water tank 205.

[0048] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A processing device for a saddle pipe joint, comprising a base plate (1), characterized in that: The top of the base plate (1) is slidably connected to a bracket (3), the left side of the top of the base plate (1) is fixedly connected to an asynchronous motor (8), the inner wall of the bracket (3) is rotatably connected to a clamping ring (4), the inner wall of the clamping ring (4) is provided with a slide groove (14), the inner wall of the slide groove (14) is provided with a first guide groove (10), the left side of the clamping ring (4) is provided with a plurality of positioning grooves (12), the right side of the inner wall of the positioning groove (12) is provided with a second guide groove (11), the inner wall of the positioning groove (12) is slidably connected to a positioning block (13), the inner wall of the slide groove (14) is rotatably connected to a rotating disk (20), the right side of the rotating disk (20) is fixedly connected to a gear (15), the left side of the rotating disk (20) is rotatably connected to a rotating rod (17), the outward direction of the rotating rod (17) is The side is rotatably connected to a rotating shaft (18), the inner wall of the slide groove (14) is slidably connected to a rack (16), the inner wall of the rack (16) is threadedly connected to a screw rod (19), the outer wall of the rack (16) is meshed with the outer wall of the gear (15), the output end of the asynchronous motor (8) is fixedly connected to a transmission shaft (6), the outer wall of the transmission shaft (6) is provided with a shaft sleeve (7), the inner wall of the shaft sleeve (7) is rotatably connected to the outer wall of the transmission shaft (6), the front and rear sides of the outer wall of the shaft sleeve (7) are fixedly connected to abutment wheels (9), the outer wall of the transmission shaft (6) is provided with a sleeve die (5), the inner wall of the sleeve die (5) is slidably connected to the outer wall of the transmission shaft (6), and the top left side of the bottom plate (1) is fixedly connected to a cooling mechanism (2), and the cooling mechanism (2) is used for cooling during cutting.

2. The processing equipment for saddle pipe joint according to claim 1, characterized in that: The cooling mechanism (2) comprises a frame (201), the bottom of the frame (201) is fixedly connected to the left side of the top of the bottom plate (1), a nozzle (202) is fixedly connected to the top of the frame (201), the inner wall of the nozzle (202) is connected to a water pump (203), a filter tank (206) is provided near the edge of the top of the bottom plate (1), a return water tank (205) is provided on the right side of the inner wall of the filter tank (206), and a filter plate (204) is fixedly connected to the inner wall of the return water tank (205).

3. The processing equipment for saddle pipe joint according to claim 2, characterized in that: A milling cutter (28) is fixedly connected to the rear side of the frame (201), and an input end of the water pump (203) is connected to the inner wall of the return water tank (205).

4. The processing equipment for saddle pipe joint according to claim 1, characterized in that: A controller (27) is fixedly connected to the top rear side of the bottom plate (1), and the controller (27) is electrically connected to the water pump (203) and the asynchronous motor (8), respectively.

5. The processing equipment for saddle pipe joint according to claim 1, characterized in that: The front side of the base plate (1) is threadedly connected to a fixing screw (24), the outer wall of the fixing screw (24) is provided with a nameplate (25), and the inner wall of the nameplate (25) is threadedly connected to the outer wall of the fixing screw (24).

6. The processing equipment for saddle pipe joint according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to an anti-skid pad (23), and the top of the screw rod (19) is fixedly connected to a torsion screw (21).

7. The processing equipment for saddle pipe joint according to claim 1, characterized in that: An auxiliary sleeve (22) is fixedly connected to the middle of the top surface of the bottom plate (1), and a reinforcing block (26) is fixedly connected to the rear side of the auxiliary sleeve (22).

8. The saddle pipe joint processing equipment according to claim 1, characterized in that: The outer wall of the rotating shaft (18) is slidably connected to the inner wall of the second guide groove (11), and the plurality of abutment wheels (9) are fixedly connected at the same horizontal height.

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