Cutting device of foam liner for electric appliance packaging box
By designing a foam pad cutting device with integrated grooving and cutting functions, the problem of repeated conveying caused by the separation of cutting and grooving steps in foam pad processing is solved, and efficient processing of foam pads is achieved.
Patent Information
- Application Number
- CN202422549220.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-22
AI Technical Summary
In the existing foam gasket processing process, the cutting and slotting steps are separated, resulting in repeated conveying, which affects processing efficiency.
A device including a conveyor belt, an X-axis moving mechanism, a Y-axis moving mechanism, a lifting mechanism and a cutting and grooving assembly was designed. The grooving unit and the cutting unit were combined, and the grooving depth was controlled by a cylinder and the laser cutter was used for integrated operation to achieve rapid cutting and grooving of foam pads.
The processing efficiency of the foam pad is improved, the workload of transportation and secondary processing is reduced, and the processing efficiency is improved.
Smart Images

Figure CN223368491U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foam pad processing, in particular to a cutting device for foam pads used in electrical appliance packaging boxes. Background Art
[0002] Packaging foam padding is a material widely used in the packaging industry. It is mainly used to protect products from damage during transportation and storage. Foam padding uses measuring tools to accurately measure the size and shape of the packaged items. Then, a cutting knife and a mold are used to cut the foam material into the required shape and size. The cut foam boards are assembled according to the shape of the packaged items, and reinforcing materials such as plastic boards or wooden boards are added where necessary to ensure the stability of the packaging.
[0003] However, during the processing of existing foam pads, the cutting and grooving steps are usually separated, so that the foam pads are repeatedly conveyed during the processing, which affects the processing efficiency of the foam pads. Utility Model Content
[0004] The purpose of the utility model is to provide a cutting device for a foam pad used in an electrical appliance packaging box, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a cutting device for foam padding for electrical appliance packaging boxes, comprising a conveyor belt, an X-axis moving mechanism, a support plate, a Y-axis moving mechanism, a lifting mechanism and a cutting and slotting assembly, wherein the X-axis moving mechanism is arranged on both sides of the conveyor belt, the support plate is fixedly connected to one end of the X-axis moving mechanism, the Y-axis moving mechanism is fixedly connected to the inner side of the top of the support plate, the lifting mechanism is arranged at one end of the Y-axis moving mechanism, and the cutting and slotting assembly is installed at the bottom of the lifting mechanism.
[0006] The cutting and slotting assembly includes a fixed block, a connecting block, a slotting unit and a cutting unit. The fixed block is fixedly connected to the bottom of the lifting mechanism, the connecting block is fixedly connected to the bottom of the fixed block, the slotting unit is arranged at the bottom of the connecting block, and the cutting unit is installed at one end of the slotting unit.
[0007] Preferably, the slotting unit includes a fixed plate, a mounting frame, a moving block, a first cylinder, a locking block, a slotting blade and a fixing bolt, the fixed plate is fixedly connected to the bottom of the connecting block, the mounting frame is fixedly connected to the top of one end of the fixed plate, the moving block is slidably connected to the inside of the mounting frame, the first cylinder is fixedly connected to the top of one end of the moving block, the locking block is pneumatically lifted and connected to the bottom of the first cylinder, the slotting blade is arranged at the bottom of the locking block, and the fixing bolt is arranged at the other end of the moving block. The slotting blade is installed by the mounting frame to slot the foam pad, and the slotting depth can be adjusted by starting the first cylinder.
[0008] Preferably, the cutting unit includes a connecting plate, a second cylinder, a lifting rod and a laser cutter. The connecting plate is fixedly connected to one end of the fixed plate, the second cylinder is fixedly connected to the top of the connecting plate, the lifting rod is pneumatically lifted and connected to the bottom of the second cylinder, and the laser cutter is fixedly connected to the bottom of the lifting rod. The laser cutter is lifted and lowered by the lifting rod to achieve cutting of the foam pad. In conjunction with the function of the grooving unit, the grooving and foam pad cutting can be integrated to improve the processing efficiency of the foam pad and reduce the workload of transportation and secondary processing.
[0009] Preferably, a groove is provided inside the fixing plate, and the length of the groove is consistent with the length of the mounting frame. The position of the movable block can be adjusted by cooperating with the fixing bolt to use slotting blades of different sizes.
[0010] Preferably, a bolt is provided at one end of the locking block, and the bolt is used to fix the locking block and the slotting blade. The slotting blade can be replaced by installing and removing the bolt.
[0011] Preferably, reinforcement plates are provided on both sides of the connecting block to ensure a firm connection between the connecting block and the fixing plate.
[0012] Preferably, the storage height of the laser cutter is consistent with the height of the slotting blade. When the laser cutter or the slotting blade is activated, the second cylinder or the first cylinder is used to control the device to move downward for the work of the foam pad.
[0013] Preferably, the cutting unit is positioned in the middle of the slotting unit to ensure the cutting range of the cutting unit.
[0014] Preferably, the connecting block is located in the middle of the top of the fixing plate and cooperates with the reinforcement plate to ensure that the fixing plate is used stably.
[0015] Preferably, the width of the Y-axis moving mechanism is consistent with the width of the conveyor belt, thereby ensuring that the moving range of the cutting and slotting assembly is at any position on the conveyor belt, making it convenient to process the foam pad.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. The cutting device for the foam pad used in the electrical appliance packaging box can groove the foam pad by installing a groove blade on the mounting frame. The groove depth can be adjusted by starting the first cylinder.
[0018] 2. The cutting device for the foam pad used in the electrical appliance packaging box controls the lifting and lowering of the laser cutter through a lifting rod to achieve cutting of the foam pad. Cooperating with the slotting unit, it can realize the integrated work of slotting and cutting of the foam pad, thereby improving the processing efficiency of the foam pad and reducing the workload of transportation and secondary processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic structural diagram of the cutting and grooving assembly of the utility model;
[0021] Figure 3 This is a schematic structural diagram of the slotting unit of the utility model;
[0022] Figure 4 This is a schematic structural diagram of the cutting unit of the present invention.
[0023] In the figure: 1. Conveyor belt; 2. X-axis moving mechanism; 3. Support plate; 4. Y-axis moving mechanism; 5. Lifting mechanism; 6. Cutting and slotting assembly; 101. Fixed block; 102. Connecting block; 103. Slotting unit; 104. Cutting unit; 110. Fixed plate; 111. Mounting frame; 112. Moving block; 113. First cylinder; 114. Locking block; 115. Slotting blade; 116. Fixing bolt; 120. Connecting plate; 121. Second cylinder; 122. Lifting rod; 123. Laser cutter. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1-4The utility model provides a technical solution: a cutting device for foam pads for electrical appliance packaging boxes, comprising a conveyor belt 1, an X-axis moving mechanism 2, a support plate 3, a Y-axis moving mechanism 4, a lifting mechanism 5 and a cutting and slotting assembly 6. The X-axis moving mechanism 2 is arranged on both sides of the conveyor belt 1, the support plate 3 is fixedly connected to one end of the X-axis moving mechanism 2, the Y-axis moving mechanism 4 is fixedly connected to the inner side of the top of the support plate 3, the lifting mechanism 5 is arranged at one end of the Y-axis moving mechanism 4, and the cutting and slotting assembly 6 is installed at the bottom of the lifting mechanism 5. The width of the Y-axis moving mechanism 4 is consistent with the width of the conveyor belt 1, thereby ensuring that the moving range of the cutting and slotting assembly 6 is at any position on the conveyor belt 1, which is convenient for processing the foam pad.
[0026] The cutting and slotting assembly 6 includes a fixed block 101, a connecting block 102, a slotting unit 103 and a cutting unit 104. The fixed block 101 is fixedly connected to the bottom of the lifting mechanism 5, the connecting block 102 is fixedly connected to the bottom of the fixed block 101, the slotting unit 103 is arranged at the bottom of the connecting block 102, and the cutting unit 104 is installed at one end of the slotting unit 103. Reinforcement plates are provided on both sides of the connecting block 102 to ensure that the connection between the connecting block 102 and the fixed plate 110 is stable. The position of the cutting unit 104 is set in the middle of the position of the slotting unit 103 to ensure the cutting range of the cutting unit 104.
[0027] The slotting unit 103 includes a fixed plate 110, a mounting frame 111, a moving block 112, a first cylinder 113, a locking block 114, a slotting blade 115 and a fixing bolt 116. The fixed plate 110 is fixedly connected to the bottom of the connecting block 102, the mounting frame 111 is fixedly connected to the top of one end of the fixed plate 110, the moving block 112 is slidably connected to the inside of the mounting frame 111, the first cylinder 113 is fixedly connected to the top of one end of the moving block 112, the locking block 114 is pneumatically lifted and connected to the bottom of the first cylinder 113, the slotting blade 115 is arranged at the bottom of the locking block 114, and the fixing bolt 116 is arranged at the other end of the moving block 112. The groove blade 115 can groove the foam pad. The depth of the groove can be adjusted by starting the first cylinder 113. A groove is provided inside the fixed plate 110. The length of the groove is consistent with the length of the mounting frame 111. The position of the movable block 112 can be adjusted by cooperating with the fixing bolt 116 in the groove to use groove blades 115 of different sizes. A bolt is provided at one end of the locking block 114. The bolt is used to fix the locking block 114 and the groove blade 115. The groove blade 115 can be replaced by loading and unloading the bolt. The connecting block 102 is located in the middle of the top of the fixed plate 110 and cooperates with the reinforcement plate to ensure the stable use of the fixed plate 110.
[0028] The cutting unit 104 includes a connecting plate 120, a second cylinder 121, a lifting rod 122 and a laser cutter 123. The connecting plate 120 is fixedly connected to one end of the fixed plate 110, the second cylinder 121 is fixedly connected to the top of the connecting plate 120, the lifting rod 122 is pneumatically lifted and connected to the bottom of the second cylinder 121, and the laser cutter 123 is fixedly connected to the bottom of the lifting rod 122. The laser cutter 123 is lifted and lowered by the lifting rod 122 to achieve cutting of the foam pad. In conjunction with the function of the slotting unit 103, the slotting and foam pad cutting can be integrated to improve the processing efficiency of the foam pad and reduce the workload of transportation and secondary processing. The storage height of the laser cutter 123 is consistent with the height of the slotting blade 115. When the laser cutter 123 or the slotting blade 115 is activated, the second cylinder 121 or the first cylinder 113 is used for control to move the equipment downward for working on the foam pad.
[0029] When in use, the foam pad is placed on the conveyor belt 1, and then the X-axis moving mechanism 2, the support plate 3, the Y-axis moving mechanism 4 and the lifting mechanism 5 adjust the position of the cutting and slotting component 6 to cut or slot the foam pad and process the foam pad.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cutting device for foam padding for electrical appliance packaging boxes, comprising a conveyor belt (1), an X-axis moving mechanism (2), a support plate (3), a Y-axis moving mechanism (4), a lifting mechanism (5) and a cutting and slotting assembly (6), characterized in that: The X-axis moving mechanism (2) is arranged on both sides of the conveyor belt (1), the support plate (3) is fixedly connected to one end of the X-axis moving mechanism (2), the Y-axis moving mechanism (4) is fixedly connected to the inner side of the top of the support plate (3), the lifting mechanism (5) is arranged at one end of the Y-axis moving mechanism (4), and the cutting and slotting assembly (6) is installed at the bottom of the lifting mechanism (5); The cutting and slotting assembly (6) comprises a fixed block (101), a connecting block (102), a slotting unit (103) and a cutting unit (104); the fixed block (101) is fixedly connected to the bottom of the lifting mechanism (5); the connecting block (102) is fixedly connected to the bottom of the fixed block (101); the slotting unit (103) is arranged at the bottom of the connecting block (102); and the cutting unit (104) is installed at one end of the slotting unit (103).
2. The cutting device for foam padding for electrical appliance packaging according to claim 1, characterized in that: The slotting unit (103) comprises a fixed plate (110), a mounting frame (111), a moving block (112), a first cylinder (113), a locking block (114), a slotting blade (115) and a fixing bolt (116); the fixed plate (110) is fixedly connected to the bottom of the connecting block (102); the mounting frame (111) is fixedly connected to the top of one end of the fixed plate (110); the moving block (112) is slidably connected to the inside of the mounting frame (111); the first cylinder (113) is fixedly connected to the top of one end of the moving block (112); the locking block (114) is pneumatically lifted and lowered and connected to the bottom of the first cylinder (113); the slotting blade (115) is arranged at the bottom of the locking block (114); and the fixing bolt (116) is arranged at the other end of the moving block (112).
3. The cutting device for foam padding for an electrical appliance packaging box according to claim 2, characterized in that: The cutting unit (104) comprises a connecting plate (120), a second air cylinder (121), a lifting rod (122) and a laser cutter (123); the connecting plate (120) is fixedly connected to one end of the fixed plate (110); the second air cylinder (121) is fixedly connected to the top of the connecting plate (120); the lifting rod (122) is pneumatically lifted and connected to the bottom of the second air cylinder (121); and the laser cutter (123) is fixedly connected to the bottom of the lifting rod (122).
4. The cutting device for a foam gasket for an electrical appliance packaging box according to claim 3, characterized in that: A groove is provided inside the fixing plate (110), and the length of the groove is consistent with the length of the installation frame (111).
5. The cutting device for foam padding for an electrical appliance packaging box according to claim 4, characterized in that: One end of the locking block (114) is provided with a bolt, and the bolt is used to fix the locking block (114) and the slotting blade (115).
6. The cutting device for foam padding for an electrical appliance packaging box according to claim 5, characterized in that: Reinforcement plates are provided on both sides of the connection block (102).
7. The cutting device for foam padding for an electrical appliance packaging box according to claim 6, characterized in that: The height at which the laser cutter (123) is stored is consistent with the height of the slotting blade (115).
8. The cutting device for foam padding for an electrical appliance packaging box according to claim 7, characterized in that: The cutting unit (104) is positioned in the middle of the slotting unit (103).
9. The cutting device for foam padding for an electrical appliance packaging box according to claim 8, characterized in that: The connecting block (102) is located in the middle of the top of the fixing plate (110).
10. The cutting device for foam padding for an electrical appliance packaging box according to claim 9, characterized in that: The width of the Y-axis moving mechanism (4) is consistent with the width of the conveyor belt (1).