Positioning device for welding machining of parts
The synchronous spacing adjustment component and the clamping positioning component solve the problem of poor applicability of traditional positioning devices, achieve stable clamping and efficient welding of pipes of different lengths, and simplify the operation process.
Patent Information
- Application Number
- CN202422656656.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Traditional positioning devices require specific fixtures to be designed according to the length of the pipe, and cannot adapt to pipes of different lengths, resulting in high costs, large storage space and inconvenient operation.
It adopts synchronous spacing adjustment components and clamping positioning components, and realizes rapid adjustment of clamping fixed points through bidirectional telescopic push rods and hydraulic cylinders to adapt to the clamping of pipes of different lengths and specifications.
It improves the portability and efficiency of welding operations, simplifies operating procedures, and reduces costs and storage requirements.
Smart Images

Figure CN223368584U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing positioning equipment, in particular to a positioning device for component welding processing. Background Art
[0002] Components are widely used in industries such as automotive, telecommunications, healthcare, watches, mobile phones, and computers. Unlike standard components, precision components are more precise and are therefore more suitable for industries with high precision requirements. Components and workpieces are often connected through welding, riveting, flange connections, or bonding, with welding being the most common. Welding involves applying heat, pressure, or both, with or without filler material, to achieve a permanent bond between the atoms of the workpiece.
[0003] For example, the welding operation of the flange of the exhaust pipe fittings of automobile parts or the intake connecting pipe of the exhaust port and the air inlet requires the use of a positioning device to clamp and position the pipe parts, and then cooperate with the welding gun to perform the welding operation.
[0004] Traditional positioning devices usually require the design of corresponding specific clamps according to the length of the pipe fittings. They are unable to perform clamping and fixing operations according to different clamping points of pipe fittings of different lengths. Usually, it is necessary to design multiple clamps with different clamping point positions to clamp the pipe fittings to be welded, which brings unnecessary cost and storage space occupation, poor applicability and cumbersome operation. Utility Model Content
[0005] The invention provides a positioning device for parts welding processing, which can realize the convenient and rapid adjustment of the clamping and fixing points of the clamping and positioning components according to the pipes of different lengths and specifications through the synchronous spacing adjustment component, so as to realize the stable clamping and fixing operation of pipes of various lengths and specifications during the welding process, and the operation is simpler and more convenient, solving the problem that the traditional positioning device usually needs to design a corresponding specific clamp according to the length of the pipe, and cannot perform the clamping and fixing operation according to the different clamping points of pipes of different lengths. It usually needs to design a variety of clamps with different clamping point positions to clamp the pipes to be welded, which brings unnecessary cost occupation and storage space occupation, poor applicability and cumbersome operation.
[0006] In order to solve the above technical problems, the utility model provides a positioning device for component welding processing, including a turntable arranged on a workbench of the welding equipment, and a synchronous spacing adjustment component is arranged on the base plate of the turntable, and the synchronous spacing adjustment component is provided with a clamping positioning component for fixing the workpiece to be welded. The utility model can realize the convenient and rapid adjustment of the clamping and fixing points of the clamping and positioning component according to pipes of different lengths and specifications through the synchronous spacing adjustment component, so as to realize the stable clamping and fixing operation of pipes of various specifications and lengths during the welding process, and the operation is simpler and more convenient, which greatly improves the portability and efficiency of the welding operation, and solves the problem that traditional positioning devices usually need to design corresponding specific clamps according to the length of the pipe, and cannot perform clamping and fixing operations according to different clamping points of pipes of different lengths. It is usually necessary to design clamps with multiple different clamping point positions to clamp the pipes to be welded, which brings unnecessary cost occupation and storage space occupation, poor applicability, and cumbersome operation.
[0007] The synchronous spacing adjustment component includes a fixed seat arranged on a base plate, and a bidirectional telescopic push rod is provided on the fixed seat. The utility model can move toward each other with the clamping positioning component at its end under the action of the extension and retraction of the output rod of the bidirectional telescopic push rod, which is more convenient to operate.
[0008] The clamping and positioning assembly includes sliders respectively arranged at the ends of the two output rods of the bidirectional telescopic push rod, each slider is provided with a slide, each slide is provided with a mounting plate, and each mounting plate is detachably provided with a lower pressure plate, and a vertical plate is provided on each slide and located on the inner side of the mounting plate, and a linear hydraulic cylinder is provided on each vertical plate, and a fixed plate is provided at the end of the output rod of each linear hydraulic cylinder, and an upper pressure plate is detachably provided at the lower part of each fixed plate. The utility model can realize the firm clamping and fixing operation of the pipe fitting by starting the output rod of the linear hydraulic cylinder in the extended state, and bringing the lower pressure plate downward to the upper pressure plate when the output rod of the hydraulic cylinder is retracted, so that the operator can remove the welded pipe fitting conveniently, and the operation is more convenient.
[0009] The bidirectional telescopic push rod is a bidirectional electric push rod.
[0010] The lower pressure plate is detachably mounted on the mounting plate by bolts, and the lower pressure plate is detachably mounted on the lower part of the fixing plate by bolts. The purpose of this is to facilitate the rapid disassembly and replacement of the lower pressure plate and the upper pressure plate, and to facilitate the rapid disassembly and replacement of the lower pressure plate or the upper pressure plate. In addition, the lower pressure plate and the upper pressure plate can be replaced to adapt to the clamping and fixing operations of pipes of different diameters, making the operation more convenient.
[0011] The lower pressing plate and the upper pressing plate are both made of copper plates, so as to prevent the lower pressing plate and the upper pressing plate from crushing the pipe fittings in the process of clamping and fixing the pipe fittings.
[0012] In summary, compared with the prior art, this application has at least one of the following beneficial technical effects:
[0013] 1. The utility model can realize the convenient and rapid adjustment of the clamping and fixing points of the clamping and positioning assembly according to the pipes of different lengths and specifications through the synchronous spacing adjustment component, so as to realize the stable clamping and fixing operation of pipes of various specifications and lengths during the welding process. The operation is simpler and more convenient, which greatly improves the portability and efficiency of the welding operation. It solves the problem that traditional positioning devices usually need to design corresponding specific clamps according to the length of the pipes, and cannot perform clamping and fixing operations according to different clamping points of pipes of different lengths. Usually, it is necessary to design multiple clamps with different clamping point positions to clamp the pipes to be welded, which brings unnecessary cost occupation and storage space occupation, poor applicability and cumbersome operation.
[0014] 2. The utility model can move the clamping and positioning components at the ends of the double-image telescopic push rod toward each other under the action of the extension and retraction of the output rod, which makes the operation more convenient.
[0015] 3. The utility model can start the linear hydraulic oil cylinder output rod in the extended state with the lower pressure plate downward close to the upper pressure plate to achieve a firm clamping and fixing operation on the pipe fitting, and when the output rod of the hydraulic oil cylinder is retracted, it can bring the lower pressure plate upward to the upper pressure plate, so that the operator can remove the welded pipe fitting more conveniently. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of the positioning device for parts welding processing of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the support cylinder rotatably arranged in the utility model;
[0018] Figure 3 This is a schematic structural diagram of a descaling spring provided with a descaling scraper and a spacer block according to the present invention.
[0019] Explanation of the accompanying reference numerals: 100, turntable; 101, base plate; 200, synchronous spacing adjustment assembly; 201, fixed seat; 202, bidirectional telescopic push rod; 300, clamping and positioning assembly; 301, slider; 302, slide plate; 303, mounting plate; 304, lower pressure plate; 305, vertical plate; 306, linear hydraulic cylinder; 307, fixed plate; 308, upper pressure plate. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solutions and advantages of the embodiment of the present invention clearer, the following will be combined with the appended drawings of the embodiment of the present invention. Figure 1-3 , clearly and completely describing the technical solutions of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field fall within the scope of protection of the present invention.
[0021] like Figure 1-3 As shown: This embodiment provides a positioning device for component welding processing, including a turntable 100 set on the workbench of the welding equipment. The brand of the turntable 100 is: Liru Machinery, model: FAR-170H-RC-2W. A synchronous spacing adjustment component 200 is set on the base plate 101 of the turntable 100. The synchronous spacing adjustment component 200 is provided with a clamping positioning component 300 for fixing the workpiece to be welded. The utility model can realize the clamping fixing point of the clamping positioning component 300 according to the pipes of different length specifications through the synchronous spacing adjustment component. The invention can carry out convenient and quick adjustment operations so as to realize stable clamping and fixing operations of pipes of various specifications and lengths during the welding process. The operation is simpler and more convenient, which greatly improves the portability and efficiency of the welding operation. It solves the problem that traditional positioning devices usually need to design corresponding specific clamps according to the length of the pipes, and cannot perform clamping and fixing operations according to different clamping points of pipes of different lengths. It usually needs to design multiple clamps with different clamping point positions to clamp the pipes to be welded, which brings unnecessary cost occupation and storage space occupation, poor applicability and cumbersome operation.
[0022] According to one embodiment of the present invention, Figure 1-3 As shown, the synchronous spacing adjustment component 200 includes a fixed base 201 arranged on the substrate 101, and a bidirectional telescopic push rod 202 is provided on the fixed base 201. The bidirectional telescopic push rod 202 is a bidirectional electric push rod. The brand of the bidirectional telescopic push rod 202 is: Longhui, and the model is: Lhui-6751. The utility model can move toward each other with the clamping positioning component 300 at its end under the action of the extension and retraction of the output rod of the bidirectional telescopic push rod, which is more convenient to operate.
[0023] According to another embodiment of the present invention, Figure 1 and Figure 2As shown, the clamping and positioning assembly 300 includes sliders 301 respectively arranged at the ends of the two output rods of the bidirectional telescopic push rod 202, each slider 301 is provided with a slide plate 302, each slide plate 302 is provided with a mounting plate 303, each mounting plate 303 is detachably provided with a lower pressure plate 304, each slide plate 302 is provided on the inner side of the mounting plate 303, each slide plate 305 is provided on the inner side of the mounting plate 303, each vertical plate 305 is provided with a linear hydraulic cylinder 306, each linear hydraulic cylinder 306 is provided. The ends of the output rods of 6 are all provided with fixing plates 307, and the lower part of each fixing plate 307 is detachably provided with an upper pressure plate 308. The utility model can start the linear hydraulic cylinder 306, and when the output rod is extended, the lower pressure plate 304 is brought downward to the upper pressure plate 308 to achieve a firm clamping and fixing operation of the pipe fitting. When the output rod of the hydraulic cylinder is retracted, the lower pressure plate 304 is brought upward to the upper pressure plate 308, which is convenient for the operator to remove the welded pipe fitting and the operation is more convenient.
[0024] According to another embodiment of the present invention, Figure 1 and Figure 3 As shown, the lower pressure plate 304 is detachably set on the mounting plate 303 by bolts, and the lower pressure plate 304 is detachably set at the lower part of the fixing plate 307 by bolts. The purpose of this is to facilitate the rapid disassembly and replacement of the lower pressure plate 304 and the upper pressure plate 308, and to facilitate the rapid disassembly and replacement of the lower pressure plate 304 or the upper pressure plate 308. It can also realize the replacement of the lower pressure plate 304 and the upper pressure plate 308, so as to adapt to the clamping and fixing operations of pipes of different diameters, and the operation is more convenient.
[0025] The lower pressing plate 304 and the upper pressing plate 308 are both made of copper plates, so as to prevent the lower pressing plate 304 and the upper pressing plate 308 from crushing the pipe fittings during the process of clamping and fixing the pipe fittings.
[0026] The use method of this utility model:
[0027] First of all, it should be made clear that the positioning device involved in the present invention is mainly used for clamping and fixing pipe fittings of various specifications, so as to facilitate the welding operation thereof in conjunction with welding equipment. The present invention takes the clamping and fixing in the welding process of pipe fittings as an example to explain its usage method in detail. When the pipe fittings need to be welded, first, according to the length of the pipe fittings, the output rod of the two-way telescopic push rod 202 is started to extend or retract to adjust the position of the lower pressure plate 304 and the upper pressure plate 308 in the two clamping and positioning assemblies to be appropriate (the positions of the two upper pressure plates 308 here are, respectively, the axis position of one upper pressure plate 308 should be located at two-quarters in the length direction of the pipe fitting, and the axis position of the other upper pressure plate 308 should be located at three-quarters in the length direction of the pipe fitting), then place the pipe fitting to be welded on the upper part of the two upper pressure plates 308, and then start the output rod of the linear hydraulic cylinder 306 to retract to The upper pressure plate 308 is pushed downward to clamp and fix the pipe fittings on the lower pressure plate 304, and then the welding mechanism can be started to realize the welding operation of the pipe fittings. The utility model can realize the convenient and rapid adjustment of the clamping and fixing points of the clamping and positioning assembly 300 according to the pipe fittings of different lengths through the synchronous spacing adjustment component, so as to realize the stable clamping and fixing operation of pipe fittings of various specifications and lengths during the welding process. The operation is simpler and more convenient, which greatly improves the portability and efficiency of the welding operation, and solves the problem that traditional positioning devices usually need to design corresponding specific clamps according to the length of the pipe fittings, and cannot perform clamping and fixing operations according to different clamping points of pipe fittings of different lengths. It is usually necessary to design multiple clamps with different clamping point positions to clamp the pipe fittings to be welded, which brings unnecessary cost occupation and storage space occupation, poor applicability, and cumbersome operation.
[0028] Furthermore, it should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0029] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles described in the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A positioning device for component welding processing, comprising a turntable (100) arranged on a workbench of a welding device, characterized in that: A synchronous spacing adjustment component (200) is provided on the base plate (101) of the turntable (100), and a clamping and positioning component (300) for fixing a workpiece to be welded is provided on the synchronous spacing adjustment component (200).
2. The positioning device for component welding according to claim 1, wherein: The synchronous spacing adjustment component (200) comprises a fixing seat (201) arranged on a base plate (101), and a bidirectional telescopic push rod (202) is arranged on the fixing seat (201).
3. The positioning device for component welding processing according to claim 2, characterized in that: The clamping and positioning assembly (300) includes sliders (301) respectively arranged at the ends of the two output rods of the bidirectional telescopic push rod (202), each of the sliders (301) is provided with a slide plate (302), each of the slide plates (302) is provided with a mounting plate (303), each of the mounting plates (303) is provided with a detachable lower pressure plate (304), each of the slide plates (302) is provided with a vertical plate (305) located on the inner side of the mounting plate (303), each of the vertical plates (305) is provided with a linear hydraulic cylinder (306), the output rod end of each linear hydraulic cylinder (306) is provided with a fixed plate (307), and the lower part of each fixed plate (307) is detachably provided with an upper pressure plate (308).
4. The positioning device for component welding processing according to claim 3, characterized in that: The bidirectional telescopic push rod (202) is a bidirectional electric push rod.
5. The positioning device for component welding processing according to claim 4, characterized in that: The lower pressing plate (304) is detachably mounted on the mounting plate (303) via bolts, and the lower pressing plate (304) is detachably mounted on the lower portion of the fixing plate (307) via bolts.
6. The positioning device for component welding according to claim 5, wherein: The lower pressing plate (304) and the upper pressing plate (308) are both copper plates.