Precise welding machining equipment for stainless steel pipe

By using a clamping method that combines a bracket fixture and a hydraulic pipe in the stainless steel pipe welding equipment, the problems of high equipment cost and difficult welding point adjustment are solved, and low-cost and efficient stainless steel pipe welding is achieved.

CN223368634UActive Publication Date: 2025-09-23SUZHOU WANGDONG STAINLESS STEEL PROD CO LTD
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Patent Information

Application Number
CN202422424445.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-23
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

Existing stainless steel pipe welding equipment is expensive and complex in structure, making it difficult to flexibly adjust welding points.

Method used

Fixed and movable clamps are set on the bracket, combined with hydraulic pipes and welding devices to achieve simple clamping and flexible welding of stainless steel pipes. The welding position is adjusted by rotating the mounting ring and the welding machine.

Benefits of technology

It reduces equipment costs, improves the accuracy and flexibility of stainless steel pipe welding, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223368634U_ABST
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Abstract

The utility model relates to stainless steel pipe precision welding machining equipment, and belongs to the technical field of stainless steel pipe welding, the stainless steel pipe precision welding machining equipment comprises a support used for installation and a clamp structure arranged on the support, vertical plates are fixedly installed at the two ends of the top of the support, a guide rod is fixedly installed in front of the two vertical plates, and a hydraulic pipe is further arranged outside the guide rod. According to the precise welding machining equipment for the stainless steel pipes, the first clamp and the second clamp which are fixed and movable at the same time are arranged on the support to clamp the stainless steel pipes, and compared with manual butt-joint clamping, the butt-joint accuracy of the ends of the two stainless steel pipes is improved; and the welding machine located on the mounting ring can rotate around the outer wall of the stainless steel pipe, so that welding spots of the welding equipment can be conveniently and flexibly adjusted, a complex mechanism does not need to be arranged to rotationally adjust the clamped stainless steel pipe, the equipment cost is reduced, and the practicability of the device is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of stainless steel pipe welding, and specifically to a precision welding processing equipment for stainless steel pipes. Background Art

[0002] Stainless steel pipe welding is the process of joining the two ends or multiple parts of a stainless steel pipe together through a welding process. Stainless steel pipe welding is usually carried out using methods such as TIG (argon arc welding), MIG (gas shielded welding), and arc welding.

[0003] A utility model with the search announcement number CN213672485U discloses a stainless steel pipe precision welding processing equipment, which relates to the technical field of welding processing equipment. A stainless steel pipe precision welding processing equipment includes a workbench, a movable block is provided on one side of the top surface of the workbench, an inner clamping mechanism is provided on one side of the top surface of the movable block, a supporting plate is provided on the inner clamping mechanism, a stabilizing mechanism is provided on the supporting plate, a clamping mechanism A is provided on the other side of the top surface of the movable block, a driving mechanism is provided in the movable block, a transmission mechanism is provided in the workbench, a clamping mechanism B is provided on the other side of the top surface of the workbench, an L-shaped rod is provided on one side of the top surface of the workbench, a second electric telescopic rod is provided in the middle of the bottom surface of the L-shaped rod, and a welding head is provided at one end of the second electric telescopic rod; the utility model facilitates the clamping and fixing of stainless steel pipes through the use of the holding mechanism A and the clamping mechanism B; and facilitates the internal clamping of stainless steel pipes through the use of the inner clamping mechanism, thereby improving the stability of the stainless steel pipe clamping.

[0004] The above application proposes a self-rotating clamping device to solve the problem that it is difficult to adjust the welding points of the supplementary steel pipe after clamping. In the above application, many structures and driving sources are adopted, such as a rotating motor, a first electric telescopic column, a second electric telescopic column, etc., which increases the overall use cost and control cost of the equipment. In this regard, a stainless steel pipe precision welding processing equipment is proposed to simplify the cost of the above equipment. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the present application provides a stainless steel pipe precision welding processing equipment with the advantages of simple structure, easy use and low cost.

[0006] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a stainless steel pipe precision welding processing equipment, comprising a bracket for installation, a clamp structure provided on the bracket, vertical plates fixedly installed at both ends of the top of the bracket, a guide rod fixedly installed between the two vertical plates, a hydraulic pipe further provided on the outside of the guide rod, a first clamp fixedly installed on the outside of the guide rod, a second clamp fixedly installed on the outside of the hydraulic pipe, and a welding device further provided on the guide rod;

[0007] The welding device includes a side plate for connection, a mounting ring rotatably connected to the side plate, and a welding machine. Circular rings are fixedly mounted on adjacent side surfaces of the two side plates. Connecting grooves corresponding to the circular rings are provided on the left and right sides of the mounting rings. The circular rings are embedded in the connecting grooves and rotate relative to the connecting grooves. The welding machine is plugged into the mounting rings.

[0008] Furthermore, the first clamp is crescent-shaped and faces the bracket. A buckle plate for buckling and fixing the stainless steel tube is hinged on the top of the first clamp. One end of the buckle plate is hinged relative to the first clamp, and the other end is fastened by a conventional locking structure to facilitate clamping and fixing the stainless steel tube.

[0009] Furthermore, a number of pads can be detachably mounted on the arc-shaped inner wall surfaces of the first fixture and the gusset plate, and the sizes of adjacent pads decrease in equal steps.

[0010] Furthermore, two arc-shaped convex strips are raised on the inner wall surface of the pad.

[0011] Furthermore, sealing rings that fit tightly to the guide rod are fixedly installed on both ends of the hydraulic pipe. The interior of the hydraulic pipe has a cavity, the outside of the hydraulic pipe is also connected to an oil nozzle, and the outside of the guide rod is also fixedly installed with a piston located inside the hydraulic pipe.

[0012] Furthermore, the oil nozzles include two, and the two oil nozzles are distributed at both ends of the piston.

[0013] Furthermore, both ends of the side plate are integrally connected with extension ears, and the extension ears slide relative to the guide rod.

[0014] Furthermore, a locking ring is installed on the outside of the extension ear for locking the side plate relative to the guide rod.

[0015] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0016] The stainless steel pipe precision welding processing equipment clamps the stainless steel pipe by arranging a first clamp and a second clamp that are both fixed and movable on a bracket. Compared with manual butt clamping, the butt joint accuracy of the ends of two sections of stainless steel pipes is improved. In addition, by arranging side plates and mounting rings, the welding machine located on the mounting ring can rotate around the outer wall of the stainless steel pipe, making the welding points of the welding equipment easy to flexibly adjust. There is no need to set up a complex mechanism to rotate and adjust the clamped stainless steel pipe, thereby reducing equipment costs and improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of this application;

[0018] Figure 2 This is a schematic diagram of the top view of the guide rod of this application;

[0019] Figure 3 A side view of the structure in which the ring is installed for this application;

[0020] Figure 4 A side view of the side panel of this application;

[0021] Figure 5 This is a schematic diagram of the structure of the hydraulic pipe in this application;

[0022] Figure 6 This is a structural stereogram of the pad of this application.

[0023] In the figure: 1. bracket; 2. vertical plate; 3. guide rod; 4. first clamp; 41. buckle plate; 42. pad; 43. convex strip; 5. hydraulic pipe; 51. sealing ring; 52. oil nozzle; 53. piston; 6. second clamp; 7. side plate; 71. ring; 72. extension ear; 73. locking ring; 8. mounting ring; 9. welding machine; 10. connecting groove. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0025] See also Figures 1 to 6 In this embodiment, a stainless steel pipe precision welding processing equipment includes a bracket 1 for installation and a clamp structure arranged on the bracket 1. Vertical plates 2 are fixedly installed at both ends of the top of the bracket 1. Two guide rods 3 arranged in front and behind are fixedly installed before the two vertical plates 2. The clamp structure is arranged on the guide rod 3. The guide rod 3 is also provided with a welding device for welding the butt steel pipes.

[0026] In this embodiment, a hydraulic pipe 5 is further provided on the outside of the guide rod 3 , a first clamp 4 is fixedly mounted on the outside of the guide rod 3 , and a second clamp 6 is fixedly mounted on the outside of the hydraulic pipe 5 .

[0027] Specifically, the first clamp 4 and the second clamp 6 have the same structure. Since the hydraulic pipe 5 is movable relative to the guide rod 3, the section of stainless steel pipe clamped by the second clamp 6 can approach and dock with the stainless steel pipe fixedly clamped by the first clamp 4.

[0028] It should be noted that the first clamp 4 is crescent-shaped and faces the bracket 1. A buckle plate 41 is hinged on the top of the first clamp 4 for buckling and fixing the stainless steel tube. One end of the buckle plate 41 is hinged relative to the first clamp 4, and the other end is fastened by a conventional locking structure to facilitate clamping and fixing the stainless steel tube.

[0029] In addition, a number of pads 42 can be detachably installed on the arc-shaped inner wall surfaces of the first clamp 4 and the buckle plate 41, and the sizes of adjacent pads 42 decrease in equal steps to facilitate adjustment of the first clamp 4 for effective clamping of stainless steel pipes of different diameters.

[0030] Preferably, two arc-shaped ridges 43 are raised on the inner wall surface of the pad 42. Through the setting of the ridges 43, the surfaces of adjacent pads 42 are only in contact through the ridges 43, thereby conveniently reducing the adhesion between the pads 42 and improving the convenience of replacing the pads 42.

[0031] In order to control the movement of the second clamp 6 relative to the guide rod 3, sealing rings 51 that fit tightly to the guide rod 3 are fixedly installed on both ends of the hydraulic tube 5 in this embodiment. The interior of the hydraulic tube 5 has a cavity for filling with hydraulic oil. Under the closure of the sealing ring 51, the cavity inside the hydraulic tube 5 is well sealed.

[0032] In this embodiment, the outside of the hydraulic pipe 5 is also connected to an oil nozzle 52 for connecting to an external hydraulic pipeline to control the flow direction of the hydraulic oil. The outside of the guide rod 3 is also fixedly mounted with a piston 53 located inside the hydraulic pipe 5. The piston 53 slides tightly in the cavity of the hydraulic pipe 5 through an external O-ring.

[0033] In a specific implementation, there are two oil nozzles 52 , which are distributed at both ends of the piston 53 . Hydraulic oil can be injected toward one side of the piston 53 through the oil nozzles 52 , thereby forcing the hydraulic pipe 5 to move toward the other side along the guide rod 3 .

[0034] The welding device in this embodiment includes a side plate 7 for connection, a mounting ring 8 rotatably connected to the side plate 7, and a welding machine 9. Both ends of the side plate 7 are integrally connected with an extension ear 72. The extension ear 72 slides relative to the guide rod 3, so that the side plate 7 can slide relative to the guide rod 3 to adjust its position.

[0035] Furthermore, circular rings 71 are fixedly installed on adjacent side surfaces of the two side panels 7, and connecting grooves 10 corresponding to the circular rings 71 are opened on the left and right sides of the mounting ring 8. The circular ring 71 is embedded in the connecting groove 10 and rotates relative to the connecting groove 10, so that after the two side panels 7 clamp the mounting ring 8 in the middle, the mounting ring 8 can rotate relative to the two side panels 7.

[0036] In this embodiment, the welding machine 9 is plugged into the mounting ring 8 and can be adjusted to extend to the length inside the mounting ring 8 to adapt to the welding of stainless steel pipes of different diameters. At the same time, the inside of the mounting ring 8 should have a damping sleeve so that the plug-in adjustment of the welding machine 9 is subject to a certain resistance, so as to facilitate maintaining the adjusted position of the welding machine 9.

[0037] It should be noted that a locking ring 73 is also installed on the outside of the extension ear 72 for locking the side plate 7 relative to the guide rod 3. The locking ring 73 can be used to easily fix the side plate 7. The locking ring 73 can also use a nut to fix the side plate 7 only.

[0038] The working principle of the above embodiment is:

[0039] For the two sections of stainless steel pipes that need to be welded, one section of the stainless steel pipe is passed through the first clamp 4 on one side of the bracket 1 for clamping and fixing, and the other section of the stainless steel pipe is passed through the second clamp 6 on the other side of the bracket 1 for clamping and fixing, and the hydraulic oil pipe is connected to the oil nozzle 52, and the hydraulic oil is controlled to push the hydraulic pipe 5 of the second clamp 6 to force the two sections of stainless steel pipes to approach each other and dock. At this time, the mounting ring 8 and the welding machine 9 are passed between the two sections of stainless steel pipes, and the two side plates 7 are brought close to each other so that the connecting groove 10 outside the mounting ring 8 and the extension ear 72 on the inner side of the side plate 7 are slidably connected to each other, and the installation of the welding machine 9 is completed. The welding machine 9 is used to weld the docking point of the two sections of stainless steel pipes, and the mounting ring 8 can be rotated relative to the two sections of stainless steel pipes to adjust the welding position without the need to clamp the stainless steel pipes again.

[0040] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0041] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A stainless steel pipe precision welding processing equipment, comprising a bracket (1) for installation and a clamp structure arranged on the bracket (1), characterized in that: Both ends of the top of the bracket (1) are fixedly mounted with vertical plates (2), a guide rod (3) is fixedly mounted between the two vertical plates (2), a hydraulic pipe (5) is also provided on the outside of the guide rod (3), a first clamp (4) is fixedly mounted on the outside of the guide rod (3), a second clamp (6) is fixedly mounted on the outside of the hydraulic pipe (5), and a welding device is also provided on the guide rod (3); The welding device comprises a side plate (7) for connection, a mounting ring (8) rotatably connected to the side plate (7), and a welding machine (9); a circular ring (71) is fixedly mounted on adjacent side surfaces of the two side plates (7); a connecting groove (10) corresponding to the circular ring (71) is provided on the left and right sides of the mounting ring (8); the circular ring (71) is embedded in the connecting groove (10) and rotates relative to the connecting groove (10); and the welding machine (9) is plugged into the mounting ring (8).

2. The stainless steel pipe precision welding processing equipment according to claim 1, characterized in that: The first clamp (4) is in a crescent shape and faces the bracket (1). A buckle plate (41) for buckling and fixing the stainless steel pipe is hinged on the top of the first clamp (4). One end of the buckle plate (41) is hinged relative to the first clamp (4), and the other end is fastened by a conventional locking structure to facilitate clamping and fixing the stainless steel pipe.

3. The stainless steel pipe precision welding processing equipment according to claim 2, characterized in that: A number of pads (42) can be detachably mounted on the arc-shaped inner wall surfaces of the first clamp (4) and the buckle plate (41), and the sizes of adjacent pads (42) decrease in equal steps.

4. The stainless steel pipe precision welding processing equipment according to claim 3, characterized in that: Two arc-shaped convex strips (43) are also protruded from the inner wall surface of the pad (42).

5. The stainless steel pipe precision welding processing equipment according to claim 1, characterized in that: Sealing rings (51) that are tightly fitted to the guide rod (3) are fixedly mounted on both ends of the hydraulic pipe (5); the interior of the hydraulic pipe (5) has a cavity; the exterior of the hydraulic pipe (5) is also connected to an oil nozzle (52); and the exterior of the guide rod (3) is also fixedly mounted with a piston (53) located inside the hydraulic pipe (5).

6. The stainless steel pipe precision welding processing equipment according to claim 5, characterized in that: The oil nozzles (52) include two, and the two oil nozzles (52) are distributed at both ends of the piston (53).

7. The stainless steel pipe precision welding processing equipment according to claim 1, characterized in that: Both ends of the side plate (7) are integrally connected with extension ears (72), and the extension ears (72) slide relative to the guide rod (3).

8. The stainless steel pipe precision welding processing equipment according to claim 7, characterized in that: A locking ring (73) for locking the side plate (7) relative to the guide rod (3) is also installed on the outside of the extension ear (72).

Citation Information

Patent Citations

  • Precise welding machining equipment for stainless steel pipe

    CN213672485U