Clamp for machining shunt valve seat
By designing a multi-station fixture and a rotating mechanism for processing the water diversion valve seat, the problem of low single-workpiece clamping efficiency in the existing technology is solved, and simultaneous processing and rapid switching of multiple workpieces are achieved, thereby improving production efficiency and processing quality.
Patent Information
- Application Number
- CN202422819041.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-19
AI Technical Summary
When machining the existing faucet water diverter valve seat, the fixture can only hold one workpiece, resulting in low machining efficiency and affecting production progress.
A fixture for processing water diversion valve seats is designed. It has multiple clamping stations and a rotating mechanism. It can clamp multiple workpieces at the same time and quickly switch the mounting surface through the rotating mechanism to achieve multi-workpiece or multi-step processing.
It improves processing efficiency and production efficiency, ensures workpiece stability, reduces workpiece replacement time, and improves processing quality and precision.
Smart Images

Figure CN223368841U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bathroom hardware production, in particular to a clamp for processing a water diversion valve seat. Background Art
[0002] During the industrial production of faucets, the water diverter valve seat of the faucet needs to be milled. However, the fixture currently used in this process can only clamp and fix a single workpiece during processing, resulting in low processing efficiency and affecting production progress. Utility Model Content
[0003] The present invention aims to solve at least one of the technical problems in the prior art. To this end, the present invention provides a fixture for machining a water diversion valve seat, which can clamp multiple workpieces at one time, thereby helping to improve machining efficiency and production efficiency.
[0004] A fixture for machining a water diversion valve seat according to an embodiment of the present invention includes:
[0005] A mounting base having two mounting surfaces;
[0006] The two clamping mechanisms are respectively installed corresponding to the two mounting surfaces. The clamping mechanism includes a first base, the first base is provided with a clamping station, and the plurality of clamping stations are arranged at intervals along the radial direction of the first base. A pressing mechanism is provided on one side of the clamping station, and the pressing mechanism is used to press and fix the workpiece on the clamping station;
[0007] The rotating mechanism is arranged at one end of the mounting seat, the output end of the rotating mechanism is connected to one end of the mounting seat, and the rotating mechanism is used to switch the mounting surface of the mounting seat.
[0008] According to an embodiment of the present invention, a fixture for processing a water diverter valve seat has at least the following beneficial effects: a workpiece is placed on the clamping station of the clamping mechanism, and the pressing mechanism presses the workpiece against the clamping station by applying pressure, ensuring that the workpiece does not move or vibrate during processing. In addition, the first stopper in the separation mechanism approaches the workpiece under the drive of the first drive, further increasing the stability of the workpiece. After the workpiece on one mounting surface of the mounting seat is processed, the mounting surface of the mounting seat can be switched by the rotating mechanism, thereby enabling the processing of different workpieces or different processing steps or another batch of workpieces of the same model.
[0009] The fixture of the present application has multiple clamping stations and can process multiple workpieces at the same time, thereby improving processing efficiency. In addition, the mounting surface is quickly switched using a rotating mechanism, which reduces the time required for workpiece replacement and effectively improves production efficiency.
[0010] According to an embodiment of the present invention, a fixture for machining a water diverter valve seat comprises a first base provided with a first groove and a partitioning mechanism. Multiple partitioning mechanisms are spaced radially along the first groove, and the partitioning mechanisms divide the first groove into clamping stations. The partitioning mechanisms separate the first groove into multiple clamping stations, and while separating the clamping stations, the partitioning mechanisms also stabilize the workpiece within the clamping stations, ensuring machining quality and accuracy.
[0011] According to an embodiment of the present invention, a fixture for processing a water diversion valve seat is provided. The separation mechanism includes a first drive, a first slider, and first blocks respectively arranged at both ends of the first slider. The first block is slidably connected to the first slider. The first slider is installed on the output end of the first drive. The bottom of the first block is slidably connected to the mounting seat. When the first drive drives the first slider to move downward, the first slider can push the first block close to the workpiece on the clamping station.
[0012] According to a fixture for processing a water diversion valve seat according to an embodiment of the present utility model, the first sliding block is provided with a first groove body, the first stopper is provided with a first guide rail, and the first groove body is cooperatively connected with the first guide rail.
[0013] According to a fixture for processing a water diversion valve seat according to an embodiment of the present utility model, the first groove body is arranged obliquely.
[0014] According to a fixture for processing a water diversion valve seat according to an embodiment of the present utility model, a first anti-sliding block is provided at one end of the first stopper close to the clamping station.
[0015] According to a fixture for processing a water diversion valve seat according to an embodiment of the present invention, a first anti-sliding block is provided at one end close to the clamping station of the first stopper, and an anti-slip groove is provided at one end away from the first stopper.
[0016] According to a fixture for machining a water diversion valve seat according to an embodiment of the present utility model, second anti-sliding blocks are provided at both ends of the first groove.
[0017] According to a fixture for processing a water diversion valve seat according to an embodiment of the present invention, second anti-sliding blocks are provided at both ends of the first groove, and anti-slip grooves are provided at one end of the second anti-sliding block facing the clamping station.
[0018] According to a fixture for processing a water diversion valve seat according to an embodiment of the present utility model, the first groove is provided with a second groove body, and the second anti-sliding block is provided with a second guide rail adaptively connected to the second groove body.
[0019] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0021] Figure 1 This is a structural diagram of a fixture for machining a water diversion valve seat according to an embodiment of the utility model;
[0022] Figure 2 This is a structural diagram of the clamping mechanism of an embodiment of the utility model;
[0023] Figure 3 This is a structural exploded view of the separation mechanism of an embodiment of the present utility model.
[0024] Description of reference numerals:
[0025] Workpiece 1;
[0026] Mounting seat 100;
[0027] Clamping mechanism 200; first base 210; first groove 211; second groove body 2111; clamping station 220; first drive 230; first slider 240; first groove body 241; first stopper 250; first guide rail 251; first anti-sliding block 260; locking member 270; pressing plate 280;
[0028] Rotating mechanism 300;
[0029] Second anti-sliding block 400 ; second guide rail 410 . DETAILED DESCRIPTION
[0030] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0031] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0032] In utility model descriptions, "several" means one or more, "many" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.
[0033] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0034] Reference Figures 1 to 3 , an embodiment of the utility model provides a fixture for processing a water diversion valve seat, including a mounting seat 100, the mounting seat 100 having two mounting surfaces; a clamping mechanism 200, the two clamping mechanisms 200 are respectively installed corresponding to the two mounting surfaces, the clamping mechanism 200 includes a first base 210, the first base 210 is provided with a clamping station 220, a plurality of clamping stations 220 are arranged at intervals along the radial direction of the first base 210, and a pressing mechanism is provided on one side of the clamping station 220, which is used to press and fix the workpiece 1 on the clamping station 220; a rotating mechanism 300 is arranged at one end of the mounting seat 100, the output end of the rotating mechanism 300 is connected to one end of the mounting seat 100, and the rotating mechanism 300 is used to switch the mounting surface of the mounting seat 100.
[0035] The workpiece 1 is placed on the clamping station 220 of the clamping mechanism 200, and the pressing mechanism presses the workpiece 1 on the clamping station 220 by applying pressure, ensuring that the workpiece 1 does not move or vibrate during the processing. In addition, the first stop block 250 in the partition mechanism is driven by the first drive 230 to approach the workpiece 1, further increasing the stability of the workpiece 1. After the workpiece 1 on one of the mounting surfaces of the mounting seat 100 is processed, the mounting surface of the mounting seat 100 can be switched through the rotating mechanism 300, thereby realizing the processing of different workpieces 1 or different processing steps or another batch of workpieces 1 of the same model. The clamp of the present application has multiple clamping stations 220, which can process multiple workpieces 1 at the same time, thereby improving processing efficiency. Moreover, the mounting surface is quickly switched using the rotating mechanism 300, which reduces the time required for the replacement of the workpiece 1 and effectively improves production efficiency.
[0036] Specifically, the pressing mechanism consists of a locking member 270 and a pressing plate 280. After the workpiece 1 is placed on the clamping station 220, the pressing plate 280 is used to press and fix the workpiece 1 on the clamping station 220, and the locking member 270 is used to fix the pressing plate 280. The structure is simple and practical.
[0037] According to some embodiments of the present application, the first base 210 is provided with a first groove 211 and a partitioning mechanism. Multiple partitioning mechanisms are arranged at intervals along the radial direction of the first groove 211. The partitioning mechanisms separate the first groove 211 into clamping stations 220. The partitioning mechanisms separate the first groove 211 into multiple clamping stations 220. While separating the clamping stations 220, the partitioning mechanisms can also stabilize the workpiece 1 within the clamping stations 220, thereby ensuring the processing quality and accuracy of the workpiece 1.
[0038] Specifically, as shown in the figure, the separation mechanism includes a first drive 230, a first slider 240, and first stops 250 provided at both ends of the first slider 240. The first stops 250 are slidably connected to the first slider 240. The first slider 240 is mounted on the output end of the first drive 230. The bottom of the first stop 250 is slidably connected to the mounting base 100. When the first drive 230 drives the first slider 240 to move downward, the first slider 240 can push the first stop 250 close to the workpiece 1 on the clamping station 220. Furthermore, the first slider 240 is provided with a first groove 241, and the first stop 250 is provided with a first guide rail 251. The first groove 241 is cooperatively connected to the first guide rail 251.
[0039] The first slot body 241 is tilted, and accordingly, the first guide rail 251 is also tilted, with the same tilt angle as that of the first slot body 241 .
[0040] Optionally, a first anti-sliding block 260 is provided at one end of the first stopper 250 close to the clamping station 220. Further, an anti-sliding block 260 is provided at one end away from the first stopper 250 with anti-slip grooves.
[0041] The clamping mechanism 200 operates as follows: After a workpiece 1 is placed on the clamping station 220, the first drive 230 drives the first slider 240 downward. As the first slider 240 moves downward, it exerts a thrust on the first stops 250 on either side, pushing the first stops 250 gradually toward the workpiece 1 on the clamping station 220, ultimately clamping the workpiece 1. To enhance the stability of the workpiece 1 during machining, a first anti-slip block 260 with anti-slip grooves is provided on the first stop 250 to ensure machining accuracy of the workpiece 1. Specifically, as shown in the figure, multiple partitioning mechanisms are used to divide the first groove 211 of the first base 210 into multiple clamping stations 220. This allows for simultaneous or alternating machining of multiple workpieces 1, eliminating the need for repeated clamping and improving machining efficiency.
[0042] Furthermore, second anti-slip blocks 400 are provided at both ends of the first groove 211. Optionally, the second anti-slip block 400 has anti-slip grooves on the end facing the clamping station 220. Specifically, the first groove 211 is provided with a second groove body 2111, and the second anti-slip block 400 is provided with a second guide rail 410 that adapts to the second groove body 2111 to facilitate assembly and disassembly.
[0043] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the illustrative use of the above terms does not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0044] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A fixture for processing a water diversion valve seat, characterized in that: include: A mounting seat, the mounting seat having two mounting surfaces; A clamping mechanism, wherein the two clamping mechanisms are respectively installed corresponding to the two mounting surfaces, the clamping mechanism comprising a first base, the first base being provided with a clamping station, a plurality of the clamping stations being spaced apart along the radial direction of the first base, a pressing mechanism being provided on one side of the clamping station, the pressing mechanism being used to press and fix the workpiece on the clamping station; A rotating mechanism is provided at one end of the mounting seat, an output end of the rotating mechanism is connected to one end of the mounting seat, and the rotating mechanism is used to switch the mounting surface of the mounting seat.
2. A fixture for processing a water diversion valve seat according to claim 1, characterized in that: The first base is provided with a first groove and a partitioning mechanism. A plurality of the partitioning mechanisms are arranged at intervals along the radial direction of the first groove. The partitioning mechanisms separate the first groove into the clamping stations.
3. A fixture for processing a water diversion valve seat according to claim 2, characterized in that: The separation mechanism includes a first drive, a first slider, and first blocks respectively arranged at both ends of the first slider. The first block is slidably connected to the first slider. The first slider is installed on the output end of the first drive. The bottom of the first block is slidably connected to the mounting seat. When the first drive drives the first slider to move downward, the first slider can push the first block close to the workpiece on the clamping station.
4. A fixture for machining a water diversion valve seat according to claim 3, characterized in that: The first sliding block is provided with a first slot body, the first stopper is provided with a first guide rail, and the first slot body is cooperatively connected with the first guide rail.
5. A fixture for machining a water diversion valve seat according to claim 4, characterized in that: The first trough is arranged tilted.
6. A fixture for machining a water diversion valve seat according to claim 3, characterized in that: A first anti-sliding block is provided at one end of the first stop block close to the clamping station.
7. A fixture for machining a water diversion valve seat according to claim 3, characterized in that: A first anti-sliding block is provided at one end of the first stop block close to the clamping station, and an anti-slip groove is provided at one end of the first anti-sliding block away from the first stop block.
8. The fixture for machining a water diversion valve seat according to claim 3, characterized in that: Second anti-sliding blocks are provided at both ends of the first groove.
9. The fixture for machining a water diversion valve seat according to claim 3, characterized in that: Second anti-sliding blocks are provided at both ends of the first groove, and anti-slip grooves are provided at one end of the second anti-sliding block facing the clamping station.
10. A fixture for machining a water diversion valve seat according to any one of claims 8 or 9, characterized in that: The first groove is provided with a second groove body, and the second anti-sliding plate is provided with a second guide rail adaptively connected to the second groove body.