Heavy-load vertical machining center

By introducing a water spray flushing and automatic chip removal system into the heavy-load vertical machining center, the problem of attachments on the observation window affecting the line of sight was solved, automatic cleaning without stopping the machine was achieved, and machining efficiency was improved.

CN223368909UActive Publication Date: 2025-09-23KAIBAI PRECISION MASCH (JIAXING) CO LTD
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Patent Information

Application Number
CN202422819215.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-23
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

After long-term use, existing heavy-load vertical machining centers will cause debris and coolant generated by machining to splash and adhere to the inside of the observation window, affecting the line of sight. The equipment needs to be stopped for cleaning, resulting in a decrease in machining efficiency.

Method used

A heavy-duty vertical machining center is designed to clean the inside of the observation window by spraying water, and the debris is intercepted by a filter and the chip removal component is used to automatically clean the waste chips, thus achieving automated cleaning and avoiding downtime for cleaning.

Benefits of technology

It effectively keeps the observation window clean, ensures that processing efficiency is not affected, realizes an automated cleaning process without stopping the machine, and improves the continuous operation capability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machining machine tool equipment, in particular to a heavy-load vertical machining center which comprises a machine body, a protection box, a machining table, a water tank, a mounting plate, a water suction pump, a water suction pipe, a water supply pipe, a fixing plate, a fixing block, a water spraying pipe, a water spraying head, an inclined plate and a filter screen. A protection box is arranged outside the machine body, and a machining table is arranged inside the protection box. According to the device, sundries attached to the inner side of the observation window are washed away through a water spraying washing mode, the cleanliness of the inner side of the observation window is guaranteed, equipment work does not need to be stopped for cleaning, and the machining efficiency is guaranteed, so that most of waste water and waste materials are blocked in the device through a protection assembly, the internal situation is observed through the observation window, and after long-time use, the waste water and waste materials cannot be damaged. Chippings and cooling liquid generated by machining can be splashed and attached to the inner side of an observation window, the observation sight is influenced, equipment needs to be stopped to clean the observation window, and the machining efficiency is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing machine tools, in particular to a heavy-load vertical machining center. Background Art

[0002] In the field of machining, workpieces are subjected to multiple processing steps, including heavy workpieces. When the load of the workbench increases, the running stability, machining accuracy, and machining efficiency of the equipment will be affected to varying degrees, affecting the machining effect of the workpiece. Therefore, suitable processing equipment is required for heavy workpieces. The heavy-load vertical machining center is a vertical machining center specially designed to handle high-load, high-precision machining tasks.

[0003] Most of today's heavy-loaded vertical machining centers use protective components to block wastewater and waste inside the device, and observe the internal conditions through an observation window. After long-term use, the debris and coolant generated by machining will splash and adhere to the inside of the observation window, affecting the observation line of sight. The equipment needs to be stopped to clean the observation window, affecting the processing efficiency.

[0004] Therefore, for heavy-loaded vertical machining centers, most of them use protective components to block wastewater and waste inside the device, and observe the internal situation through the observation window. After long-term use, the debris and coolant generated by processing will splash and adhere to the inside of the observation window, affecting the observation line of sight. The equipment needs to be stopped to clean the observation window, which affects the processing efficiency. A heavy-loaded vertical machining center can be designed to flush away the debris attached to the inside of the observation window through water spraying, thereby ensuring the cleanliness of the inside of the observation window. There is no need to stop the equipment for cleaning, thereby ensuring processing efficiency, thereby solving the problem that most of the wastewater and waste are blocked inside the device through protective components, and observe the internal situation through the observation window. After long-term use, the debris and coolant generated by processing will splash and adhere to the inside of the observation window, affecting the observation line of sight, and the equipment needs to be stopped to clean the observation window, which affects processing efficiency. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the purpose of the present utility model is to provide a heavy-load vertical machining center, which aims to solve the technical problem that under the existing technology, most of the wastewater and waste are blocked inside the device by protective components, and the internal situation is observed through an observation window. After long-term use, the debris and coolant generated by processing will splash and adhere to the inside of the observation window, affecting the observation line of sight, and the equipment needs to be stopped to clean the observation window, which affects the processing efficiency.

[0006] The technical solution of the utility model is: a heavy-load vertical machining center, comprising a body, a protective box, a processing table, a water tank, a mounting plate, a water pump, a water pipe, a water supply pipe, a fixed plate, a fixed block, a water pipe, a water spray head, an inclined plate, a filter, a sliding door assembly and a chip removal assembly; a protective box is provided on the outside of the body, a processing table is provided on the inside of the protective box, a water tank is provided at the lower end of the processing table, an inclined plate is provided on the inside of the water tank, a filter is provided on one side of the water tank, a mounting plate is provided on one side of the water tank, a water pump is provided on the upper end of the mounting plate, a water pipe is provided on one side of the water pump, the other end of the water pipe is connected to the water tank, a water supply pipe is provided on one side of the water pump, a water spray pipe is provided on one side of the water supply pipe, a water spray head is provided on one side of the water spray pipe, a fixed block is provided on the outside of the water spray pipe, a fixed plate is provided at one end of the fixed block, the fixed plate is connected to the protective box, a sliding door assembly is provided on one side of the protective box, and a chip removal assembly is provided on one side of the water tank.

[0007] Preferably, by starting the water pump, the water pump draws out the water from the water tank through the water pipe, and then sends the water to the inside of the water pipe through the water supply pipe, and then sprays it out through the sprinkler head to clean the sliding door assembly. The cleaned water flows into the water tank and passes through the filter. The debris in the water is intercepted by the filter and remains on one side of the water tank. The chip removal assembly is started to discharge the waste chips.

[0008] Preferably, the sliding door assembly includes a slide rail and a slider; the slide rail is provided on the inner side of the protective box, and the slider is provided on the outer side of the slide rail.

[0009] Preferably, the sliding door assembly further includes a sliding door, an observation window and a handle; the sliding door is provided at the lower end of the slider, the observation window is provided on the inner side of the sliding door, and the handle is provided on one side of the sliding door.

[0010] Preferably, the sliding door assembly further includes a guide groove and a guide block; a guide groove is provided on one side of the sliding door, a guide block is provided inside the guide groove, and the guide block is fixedly connected to the protective box.

[0011] Preferably, the chip removal assembly further includes a drive motor and a discharge port; the discharge port is provided on one side of the protective box, and the drive motor is provided on one side of the discharge port.

[0012] Preferably, the chip removal assembly includes a rotating shaft and a rotating roller; a rotating shaft is provided at the output end of the driving motor, and multiple groups of rotating shafts are provided, and the multiple groups of rotating shafts are provided inside the water tank, and rotating rollers are provided outside the rotating shafts.

[0013] Preferably, the chip removal assembly further includes a transmission belt, a scraper and a guide plate; a transmission belt is provided on the outside of the rotating roller, a scraper is provided on one side of the transmission belt, multiple groups of scrapers are provided, and a guide plate is provided on one side of the transmission belt.

[0014] Beneficial effects of the utility model:

[0015] 1. Compared with traditional heavy-load vertical machining centers, most of them use protective components to block wastewater and waste materials inside the device, and observe the internal situation through the observation window. After long-term use, the debris and coolant generated by processing will splash and adhere to the inside of the observation window, affecting the observation line of sight. The equipment needs to be stopped to clean the observation window, which affects the processing efficiency. This device uses water spraying to flush away the debris attached to the inside of the observation window, ensuring the cleanliness of the inside of the observation window. There is no need to stop the equipment for cleaning, ensuring processing efficiency, thereby solving the problem that most of the wastewater and waste materials are blocked inside the device through protective components, and observe the internal situation through the observation window. After long-term use, the debris and coolant generated by processing will splash and adhere to the inside of the observation window, affecting the observation line of sight. The equipment needs to be stopped to clean the observation window, which affects the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shown is a schematic diagram of the three-dimensional structure of a heavy-duty vertical machining center of the present invention;

[0017] Figure 2 Shown is a schematic cross-sectional view of a cleaning component of a heavy-duty vertical machining center according to the present invention;

[0018] Figure 3 Shown is a schematic cross-sectional view of a sliding door assembly of a heavy-duty vertical machining center according to the present invention;

[0019] Figure 4 Shown is a schematic cross-sectional view of the chip removal component of a heavy-duty vertical machining center of the present invention.

[0020] Explanation of the accompanying reference numerals: 1. Machine body; 2. Protection box; 3. Processing table; 401. Water tank; 402. Mounting plate; 403. Water pump; 404. Water pipe; 405. Water supply pipe; 406. Fixed plate; 407. Fixed block; 408. Water pipe; 409. Water spray head; 410. Inclined plate; 411. Filter; 501. Slide rail; 502. Sliding block; 503. Sliding door; 504. Observation window; 505. Guide groove; 506. Guide block; 507. Handle; 601. Rotating shaft; 602. Rotating roller; 603. Transmission belt; 604. Scraper; 605. Guide plate; 606. Drive motor; 607. Discharge port. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] See also Figure 1-Figure 2The utility model provides an embodiment: a heavy-load vertical machining center, including an organic body 1, a protective box 2, and a processing table 3; characterized in that: it also includes a water tank 401, a mounting plate 402, a water pump 403, a water pump pipe 404, a water supply pipe 405, a fixing plate 406, a fixing block 407, a water spray pipe 408, a water spray head 409, an inclined plate 410, a filter 411, a sliding door assembly and a chip removal assembly; a protective box 2 is provided on the outside of the organic body 1, a processing table 3 is provided on the inside of the protective box 2, a water tank 401 is provided at the lower end of the processing table 3, an inclined plate 410 is provided on the inside of the water tank 401, and a filter 411 is provided on one side of the water tank 401. Net 411, a mounting plate 402 is provided on one side of the water tank 401, a water pump 403 is provided on the upper end of the mounting plate 402, a water pump 403 is provided on one side of the water pump 403 with a water pipe 404, the other end of the water pipe 404 is connected to the water tank 401, a water supply pipe 405 is provided on one side of the water pump 403, a water spray pipe 408 is provided on one side of the water supply pipe 405, a water spray head 409 is provided on one side of the water spray pipe 408, a fixed block 407 is provided on the outside of the water spray pipe 408, a fixed plate 406 is provided at one end of the fixed block 407, the fixed plate 406 is connected to the protective box 2, a sliding door assembly is provided on one side of the protective box 2, and a chip removal assembly is provided on one side of the water tank 401.

[0023] See also Figure 3 In this embodiment, the sliding door assembly includes a sliding rail 501 and a slider 502; the sliding rail 501 is provided on the inner side of the protective box 2, and the slider 502 is provided on the outer side of the sliding rail 501. The sliding door assembly also includes a sliding door 503, an observation window 504 and a handle 507; the sliding door 503 is provided at the lower end of the slider 502, the observation window 504 is provided on the inner side of the sliding door 503, and a handle 507 is provided on one side of the sliding door 503. The sliding door assembly also includes a guide groove 505 and a guide block 506; a guide groove 505 is provided on one side of the sliding door 503, and a guide block 506 is provided on the inner side of the guide groove 505. The guide block 506 is fixedly connected to the protective box 2, and the inside of the device can be observed through the observation window 504. By pulling the handle 507, the handle 507 drives the sliding door 503, and the sliding door 503 drives the slider 502 to slide on the sliding rail 501, thereby realizing the opening and closing of the sliding door 503.

[0024] See also Figure 4In this embodiment, the chip removal assembly also includes a drive motor 606 and a discharge port 607; a discharge port 607 is provided on one side of the protective box 2, and a drive motor 606 is provided on one side of the discharge port 607. The chip removal assembly includes a rotating shaft 601 and a rotating roller 602; a rotating shaft 601 is provided at the output end of the drive motor 606, and the rotating shaft 601 is provided with multiple groups, and multiple groups of rotating shafts 601 are provided on the inner side of the water tank 401, and a rotating roller 602 is provided on the outer side of the rotating shaft 601. The chip removal assembly also includes a transmission belt 603, a scraper 604 and a guide plate 605; a transmission belt 603 is provided on the outer side of the rotating roller 602, and a scraper 604 is provided on one side of the transmission belt 603. The scraper 604 is provided with multiple groups, and a guide plate 605 is provided on one side of the transmission belt 603.

[0025] When cleaning the sliding door assembly, the water pump 403 is started, and the water pump 403 pumps water out of the water tank 401 through the water pipe 404, and then sends the water to the inside of the water pipe 408 through the water supply pipe 405, and then sprays it out through the water nozzle 409 to clean the observation window 504. The cleaned water flows into the water tank 401, and when it passes through the filter 411, the debris in the water is intercepted by the filter 411 and remains on the side of the water tank 401.

[0026] When the sliding door assembly is opened or closed, the handle 507 is pulled, and the handle 507 drives the sliding door 503 , and the sliding door 503 drives the slider 502 to slide on the slide rail 501 , thereby realizing the opening and closing of the sliding door 503 .

[0027] When cleaning waste chips, the drive motor 606 is started, the drive motor 606 drives the rotating shaft 601, the rotating shaft 601 drives the rotating roller 602 to rotate, the rotating roller 602 drives the transmission belt 603 to rotate, and the transmission belt 603 drives the scraper 604 to rotate to transport the waste chips to the discharge port 607 for discharge.

[0028] Through the above steps, by starting the water pump 403, the water pump 403 pumps the water out of the water tank 401 through the water pipe 404, and then sends the water to the inside of the water pipe 408 through the water supply pipe 405, and then sprays it out through the water nozzle 409 to clean the sliding door assembly. The cleaned water flows into the water tank 401, and when it passes through the filter 411, the debris in the water is intercepted by the filter 411 and remains on one side of the water tank 401. The chip removal assembly is started to discharge the waste chips.

[0029] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.

Claims

1. A heavy-load vertical machining center, comprising a body (1), a protective box (2), and a machining table (3); characterized in that: The machine also includes a water tank (401), a mounting plate (402), a water pump (403), a water pipe (404), a water supply pipe (405), a fixing plate (406), a fixing block (407), a water spray pipe (408), a water spray head (409), an inclined plate (410), a filter (411), a sliding door assembly, and a chip removal assembly; a protective box (2) is provided on the outside of the machine body (1), a processing table (3) is provided on the inside of the protective box (2), a water tank (401) is provided at the lower end of the processing table (3), an inclined plate (410) is provided on the inside of the water tank (401), a filter (411) is provided on one side of the water tank (401), and a mounting plate (402) is provided on one side of the water tank (401). A water pump (403) is provided at the upper end of the mounting plate (402), a water pump (403) is provided at one side of the water pump (403) with a water pump pipe (404), the other end of the water pump pipe (404) is connected to the water tank (401), a water supply pipe (405) is provided at one side of the water supply pipe (405), a water spray pipe (408) is provided at one side of the water spray pipe (408), a water spray head (409) is provided at one side of the water spray pipe (408), a fixing block (407) is provided at the outer side of the water spray pipe (408), a fixing plate (406) is provided at one end of the fixing block (407), the fixing plate (406) is connected to the protection box (2), a sliding door assembly is provided at one side of the protection box (2), and a chip removal assembly is provided at one side of the water tank (401).

2. A heavy-load vertical machining center according to claim 1, characterized in that: The sliding door assembly comprises a slide rail (501) and a slider (502); the slide rail (501) is arranged on the inner side of the protection box (2), and the slider (502) is arranged on the outer side of the slide rail (501).

3. A heavy-load vertical machining center according to claim 2, characterized in that: The sliding door assembly further comprises a sliding door (503), an observation window (504) and a handle (507); the sliding door (503) is provided at the lower end of the slider (502), the observation window (504) is provided on the inner side of the sliding door (503), and the handle (507) is provided on one side of the sliding door (503).

4. A heavy-load vertical machining center according to claim 2, characterized in that: The sliding door assembly further comprises a guide groove (505) and a guide block (506); the guide groove (505) is provided on one side of the sliding door (503), the guide block (506) is provided inside the guide groove (505), and the guide block (506) is fixedly connected to the protection box (2).

5. The heavy-load vertical machining center according to claim 1, characterized in that: The chip removal assembly further comprises a driving motor (606) and a discharge port (607); the discharge port (607) is provided on one side of the protection box (2), and the driving motor (606) is provided on one side of the discharge port (607).

6. A heavy-load vertical machining center according to claim 5, characterized in that: The chip removal assembly comprises a rotating shaft (601) and a rotating roller (602); the output end of the driving motor (606) is provided with a rotating shaft (601), and multiple groups of rotating shafts (601) are provided. The multiple groups of rotating shafts (601) are arranged inside the water tank (401), and the rotating roller (602) is arranged outside the rotating shaft (601).

7. The heavy-load vertical machining center according to claim 5, characterized in that: The chip removal assembly further comprises a transmission belt (603), a scraper (604) and a guide plate (605); a transmission belt (603) is arranged on the outside of the rotating roller (602); a scraper (604) is arranged on one side of the transmission belt (603); the scraper (604) is provided in multiple groups; and a guide plate (605) is arranged on one side of the transmission belt (603).